top mounted shutter cc1000 tl1000tl1000_ang.pdf · technical catalogue ... rehau (geneo 86mm)...

TL1000

Top mounted shutter

TECHNICAL CATALOGUE

®1000

®

CC

R

TABLE OF CONTENTS:

Features and benefits of the CC1000, TL1000 systems 2

Box components 3

Sections and parts list CC1000 4

Sections and parts list TL1000 10

Sides 14

Adaptation profiles 17

PVC profiles 19

Styrofoam inserts 23

Steel, aluminium components 25

Accessories 30

Curtain profiles, profile plugs 38

Bottom laths, additional components of the bottom lath 40

PVC spacers and guides 42

Divisions 43

Assembly drawings - divisions 45

Assembly drawings - entry of the tape 51

Assembly drawings - inspection covers 52

Assembly drawings - crank lifting mechanism 53

Assembly drawings - NHK installation 56

Assembly drawings - installation of the stabilizing console system-TL1000 60

Assembly drawings - installation of the motor 62

Assembly drawings - installation of PVC guides 64

Recommended box sizes 65

Certificates 67

www.portos.company 1

Technical catalogue<<<

www.portos.company2

CC1000, TL1000 are trademarks of PORTOS.All photos and drawings contained in the catalogue are for reference only.The PORTOS company reserves the right to make changes.®2019 PORTOS. All rights reserved.

perfectly matched to the conditions of the Polish installation

solution tested for many years - reliabilityand satisfaction

reasonable quality-price ratio

It works perfectly in thin walls

the simplest solution intechnical and economicterms

small shutter box - morelight in your interior

®CC1000

®TL1000

TL1000®CC1000

Box components

0,2kg1rm

PVC

Pb

BOX160,200

Max.

6rm

0,3kg1pc

BOX160

LEGEND:

The size of the box for whichthe component is intended.

The indicative weight of the component (in kilograms).

Maximum length of a long component (given in meters).

The material used to make a component (e.g. PVC, ASA, etc.).

It contains no harmful heavy metalssuch as lead.

ABS

The component with a veneering option.

ø40

CC1000 TL1000 The system to which,the component is intended.

®TL1000CC1000

www.portos.company4

®Components of the CC1000 systemBox 135 - cross-section and parts list

162

140

135



®CC1000 box 135 - cross-section and parts list

1 RF100 Side of the box 135

2 RN Adaptation profile

3 RK2 Mounting profile of the box 135, 160, 200

4 RK3 Top profile of the box 135, 160, 200

5 RK40 Inner and outer cover of the box 135

6 RK-16 Single guide

7 E-R265 Belt guide

8 RW1 Thermal insulation of the box 135

9 RKZ66 Steel side handle for box

10 LO 28/10 Bearing 28/10 for PVC

LO 28/12 PCV Bearing 28/12 for PVC

11 OBS-40-PCV 40 mounting for PVC with pin

OBS-60-PCV 60 mounting for PVC with pin

12 PZ40/50 Expansion ring

PZ60/70 Expansion ring

13 SW 40 Octagonal pipe ø 40

SW 60 Octagonal pipe ø 60

14 RKZ70 Winding wheel for box 135

15 RA-10 Steel box reinforcement 135, 160, 200 - large

www.portos.company6


186

166

160








5 RK50 Outer cover of the box 160

RK50 R Outer cover of the box 160 - grooved


7 E-R265 Belt guide



10 LO28/10 Bearing 28/10 for PVC

LO28/12 PCV Bearing 28/12 for PVC









www.portos.company8


228

200

206








5 RK60 Outer cover of the box 200

RK60 R Outer cover of the box 200 - grooved


7 E-R265 Belt guide



10 LO28/10 Bearing 28/10 for PVC










www.portos.company10

®Components of the TL1000 systemBox 160 - cross-section and parts list

253

164

161


®TL1000 box 160 - cross-section and parts list

1 BPRM 200 Side of the box 160

2 RN Universal adaptation profile

RN1-70 B Universal adaptation profile 70 mm

3 RK2-70 Mounting profile of the box 160, 200

4 PGL 1-K Top profile of the box

5 RK50 Profile of the box 160 side

RK50 R Profile of the box 160 side grooved

6 PKL1 Inspection cover of the box 160, 200


8 E-R265 Belt guide

9 SPPS Entry guide for profile, middle

10 LT Concealed lath

11 NPL-020 Adapter aluminium insert

12 BPRN 200 Styrofoam insert of the box 160

13 RKZ66 Steel side handles

14 SKM-TL1000 Steel mounting anchor










20 RA-2-00 7 MM Steel box reinforcement 160, 200 - small



www.portos.company


12

253

203

200



®TL1000 box 200 - cross-section and parts list

1 BPRM 300 Side of the box 200

2 RN1 Universal adaptation profile

RN1-70 Universal adaptation profile 70 mm

3 RK2-70 Mounting profile of the box 160, 200

4 PGL 2-K Top profile of the box

5 RK60 Profile of the box 200 side

RK60 R Profile of the box 200 side grooved

6 PKL1 Inspection cover of the box 160, 200


8 E-R265 Belt guide

9 SPPS Entry guide for profile, middle

10 LT Concealed lath

11 NPL-020 Adapter aluminium insert

12 BPRN 300 Styrofoam insert of the box 200

13 BPRN 300 2/S Bottom styrofoam insert of the box 200

14 RKZ66 Steel side handles

15 SKM-TL1000 Steel mounting anchor










21 RA-2-00 7 MM Steel box reinforcement 160, 200 - small


RF100 L

Side of the box 135 left

0,175kg1pcABS

BOX135

RF200 L


RF100 P

Side of the box 135 right

RF200 P


0,235kg1pcABS

BOX160

®Components of the CC1000 systemBox 135, 160 - sides

CC1000

CC1000

162

135

140

186

16

0

16

6


RF300 L


0,31kg1pcABS

BOX200

RF300 P


CC1000

228

200

206


®Components of the CC1000 systemBox 200 - sides

www.portos.company

BPRM 200 L


0,275kg1pcABS

BOX160

®Components of the TL1000 systemBox 160, 200 - sides

BPRM 300 L


BPRM 200 P


BPRM 300 P


16

253

161

164

0,315kg1pcABS

BOX200

20

3

253

20

0

TL1000

TL1000

® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - PVC profiles


Kőmmerling (EuroFutur Classic 70mm, Elegance 70mm,MD Classic 70mm, MD Classic półzlicowany 70mm)KBE (System z uszczelką przylegową 58mm, 70mm)Rehau (Geneo 86mm)Oknoplast Kraków (70mm)Schüco (Corona CT 70 70mm)Salamander (Salamander 3D 76mm, SL 76mm, Vision 76mm)Deceuninck (Zendöw 3k 70mm, projekt 3000 70mm)Deceuninck - Thyssen (Prestige 76mm, Prestige Passiv-Haus 76mm)Wymar (Wymar 60 60mm, Wymar 72 70mm)Decco (7010 70mm)Brügmann (AD 73mm, MD 73mm)

15

82

4,5

72

15

82

4,7

72

Kőmmerling (EuroFutur Classic 70mm, Elegance 70mm, MD Classic 70mm, MD Classic półzlicowany 70mm)KBE (System z uszczelką przylegową 58mm, 70mm)Rehau (Geneo 86mm), Oknoplast Kraków (70mm)Schüco (Corona CT 70 70mm)Salamander (Salamander 3D 76mm, SL 76mm, Vision 76mm)Deceuninck (Zendöw 3k 70mm, projekt 3000 70mm)Deceuninck - Thyssen (Prestige 76mm, Prestige Passiv-Haus 76mm)Wymar (Wymar 60 60mm, Wymar 72 70mm)Decco (7010 70mm)Brügmann (AD 73mm, MD 73mm)

Kőmmerling (EuroFutur Classic 70mm, Elegance 70mm,MD Classic 70mm, MD Classic półzlicowany 70mm)KBE (System z uszczelką przylegową 58mm, 70mm)Rehau (Geneo 86mm)Oknoplast Kraków (70mm)Schüco (Corona SI 82, 82+; 82 mm)Salamander (Salamander 3D 76mm, SL 76mm, Vision 76mm)Deceuninck (Zendöw 3k 70mm, projekt 3000 70mm)Deceuninck - Thyssen (Prestige 76mm, Prestige Passiv-Haus 76mm)Wymar (Wymar 60 60mm, Wymar 72 70mm)Decco (7010 70mm)Aluplast (Ideal 7000 80mm)

15

71

4,5

61

RN 1-70 BUniversal adaptation profileFor window profiles:

TL1000Max.

6rm

TL1000Max.

6rm

RN 1-70Universal adaptation profileFor window profiles:

RN1Adaptation profileFor window profiles:

TL1000Max.

6rm

CC1000

NPL-020Adapter aluminium insert RN 1-70.

TL1000Max.

6rm

ALU

6

48

PVC

PVC

PVC




Aluplast (Ideal 2000 60mm, 4000 70mm, 5000 70mm)Drutex (Iglo 5 70mm)

TL1000Max.

6rm

CC1000


TL1000Max.

6rm

CC1000

Trocal (Inno Nova 70mm)Rehau (Briliant-design 70mm, 80mm)Gealan (S 3000 62mm)


TL1000Max.

6rm

CC1000

Veka (Softline 58mm, 70mm)Kőmmerling (58mm)Deceuninck (Zendőw 5k 70mm, Zendőw 70 70mm)Deceuninck-Thyssen (Optima 71mm)

PVC

PVC

PVC

8,5

69

4,5

6050

6,8

9

73

5

6036,5 5

,5

9

72,5

5

6046 6

PKL1Inspection cover of the box 160, 200.

0,55kg1rm Pb

BOX160,200

Max.

6rm

118

12


TL1000

RK2Mounting profile of the box 135, 160, 200.

0,48kg1rm Pb

BOX135,160,200

Max.

6rm35

102

12

13

CC1000

PGL 1-KTop profile of the box 160.

158

1489

0,64kg1rm Pb

BOX160

Max.

6rm

PGL 2-KTop profile of the box 200.

0,38kg1rm Pb

BOX200

Max.

6rm

9

73

64

TL1000

TL1000


PVC

PVC

PVC

PVC



0,95kg1rm Pb

BOX160

Max.

6rm

RK 50Outer cover of the box 160 - TL1000.Inner and outer cover of the box 160 - CC1000.

161

61

TL1000

CC1000

RK2 70Mounting profile of the box 160, 200.

0,52kg1rm Pb

BOX160,200

Max.

6rm23

102

12

13

TL1000

RK 3Top profile of the box 135, 160, 200.

0,57kg1rm Pb

BOX135,160,200

Max.

6rmCC1000

138

9

RK 40Inner and outer cover of the box 135.

0,76kg1rm Pb

BOX135

Max.

6rm

CC1000135

37

PVC

PVC

PVC

PVC

0,97kg1rm Pb

BOX160

Max.

6rm

RK50 ROuter cover of the box 160 - grooved - TL1000.Inner and outer cover of the box 160- grooved - CC1000.

161

61

RK 60Outer cover of the box 200 - TL1000.Inner and outer cover of the box 200 - CC1000.

1,21kg1rm Pb

BOX200

Max.

6rm

200

102



TL1000

CC1000

TL1000

CC1000

RKTR 50Inner cover of the box 160 - grooved.

0,97kg1rm Pb

BOX160

Max.

6rm

161

61

TL1000

RKT 50Inner cover of the box 160.

0,95kg1rm Pb

BOX160

Max.

6rm

161

61

TL1000

PVC

PVC

PVC

PVC



RK60 ROuter cover of the box 200 - grooved - TL1000.Inner and outer cover of the box 200- grooved - TL1000.

1,25kg1rm Pb

BOX200

Max.

6rm

200

102

TL1000

CC1000

RKTR 60Inner cover of the box 200 - grooved.

1,25kg1rm Pb

BOX200

Max.

6rm

200

102

TL1000

RKT 60Inner cover of the box 200.

1,21kg1rm Pb

BOX200

Max.

6rm

202102

TL1000

PVC

PVC

PVC


® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - styrofoam inserts

BPRN 200Styrofoam insert of the box 160.

142

108

BOX160

Max.

1,5rmTL1000

BOX135

Max.

1rmCC1000

RW 1Thermal insulation of the box 135 mm.

13,5

116

BOX160

Max.

1rmCC1000


36

132

BOX200

Max.

1rmCC1000


71

176

BPRN 300Styrofoam insert of the box 200.

BOX200

Max.

1,5rm

179

108

BPRN 300 2/SBottom styrofoam insert of the box 200.

BOX200

Max.

1,5rm

24

121

TL1000

TL1000


® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - styrofoam inserts

OWCT 135/40Inner cover of the box 135 mm for pipe ø40.

BOX135

CC1000 0,07kg1pc

ø123ø55


BOX135

CC1000 0,05kg1pc

ø123ø72

BOX160


0,11kg1pc

150

146

ø55


BOX160

TL1000

CC1000

0,10kg1pc

TL1000

CC1000

150

146

ø72


® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - steel, aluminium components

Steel box reinforcement 135, 160, 200 - large.

RA-2-00 7 MMSteel box reinforcement 160, 200 - small(for the concealed lath).

BOX135,160,200

BOX160, 2007

10


BOX200

CC1000 0,18kg1pc

TL1000


BOX200

CC1000 0,16kg1pc

TL1000

177

ø180ø55

177

ø180ø72

CC1000

TL1000

TL1000



Max.

6rm

Max.

6rm

RA-10 99mm

99

7,8

7,5

0,06kg1rm

BOX160,200

25

15

7

25

270

LTConcealed lath of the box 160, 200.

SKM-TL1000Steel mounting anchor.

RKZ 66Steel side handle for box.

61

217

0,15kg1rm

BOX135,160,200

BOX135,160,200

BOX160, 200



TL1000

TL1000

TL1000

CC1000

TL1000

CC1000

RKZ 56Plate for installation of motors.

ø107,5

0,13kg1rm

Max.

6rm

KNS-160Stabilizing console for box 160 without reinforcement.

KNS-WSP-160Stabilizing console for box 160 with reinforcement.

14

7/1

82

172

14

5

172



0,39kg1pc

BOX160

0,39kg1pc

BOX160

RKZ P4Plate for installation of motors for ø40 pipe.

ø107,5ø107,5

ø40 ø60

RKZ P6Plate for installation of motors for ø60 pipe.

TL1000

TL1000

BOX135,160,200

TL1000CC1000

KNST-200Component of the stabilizing console for box 200 with / without reinforcement.

BOX200TL1000

163

86



KNST-040Lower connector of the stabilizing console for box 200without reinforcement.

KNST-030Upper connector of the stabilizing console for box 200with / without reinforcement.

BOX200TL1000

BOX200TL100043

37,5 3

4343

View of the stabilizing console with connectors.

KNSK-WSP-200(with reinforcement)

KNSK-200(without reinforcement)

96

37

96

37

KNST-050Lower connector of the stabilizing console for box 200with reinforcement.

BOX200TL1000

SW 40Octagonal pipe ø 40.

Max.

6mb

SW 60Octagonal pipe ø 60.

6000

40 60

OBS-40-PVCPVC mounting with pin for pipe ø 40.

0,04kg1pc

101,5

37

OBS-60-PVCPVC mounting with pin for pipe ø 60.

0,14kg1pc

RKZ 34Roller bolt for ø 40 pipe(to transfer power).

ø40 ø60

56,6

146,4

0,96kg1rm

ø60

0,66kg1rm

ø40

0,38kg1pc

40

40

60

60

ø40 ø60

RKZ 35Roller bolt for ø 60 pipe(to transfer power). 0,34kg

1pc

ø40

ø60


® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - accessories

ABS

ABS

RED-40-60Reduction 40/60.

0,05kg1pc

40 60

PZ 40/50Expansion ring 40/50.

PZ 60/70Expansion ring 60/70.

ø70

60,640

ø50

0,03kg1pc

ø60

0,01kg1pc

ø40



RKZ 71Winding wheel for box 160.

0,11kg1pc

BOX160

133,4 18,6

ø125


0,10kg1pc

BOX135

125 23

ø1

05

ABS

ABS

WBZ1-401-piece blocking hitch bracket for ø 40 pipe.






130

120

WS-37/40-130Steel hanger 130.

0,02kg1pc

LO-28/10Bearing for PVC boxes for ø 40.

8

10

28

10

LO-28/12 PCVBearing for PVC boxes for ø 60.

8

12

12

28

ø40 ø60

0,02kg1pc


0,14kg1pc

BOX200

168 18,6

ø159,8

ABS

130/170

12

0

130/170

12

0

WS-37/40-170 SSteel hanger 170 (electrically powered shutters).

WS-37/40-130 ALUAluminium hanger.

WS-37/40-170 ALUAluminium hanger.

WS-37/40-130 SSteel hanger 130 (electrically powered shutters).

0,02kg1pc

0,02kg1pc

129

130

1661

55

22

139,5



170120

WS-37/40-170Steel hanger 170.

0,02kg1pc

ZT-5M XXTape coiler 5m whiteAvailable in colors (XX):02 - white, 08 - dark brown.

0,21kg1pc

30

12

0

150

19

1,5

31

20

5

174

17

0

0,45kg1pc

120

123

160

150

123

25 0,235kg1pc



KRM-140Mignon crank 140 mm.

0,25kg1pc

154

119

ZT/L-5M-XXUniversal tape / cord coiler up to 5mAvailable in colors (XX):23 - anthracite.

ZT-11M XXTape coiler 11m.Available in colors (XX):02 - white, 08 - dark brown.

KPTKM-XXCassette with tape transmission.Available in colors (XX):02 - white, 08 - dark brown.

0,35kg1pc

KPLKM-XXCassette with cord transmission.Available in colors (XX):02 - white, 08 - dark brown.



1500

A

A

236182,5 53

ø18

7

Cross-section A-A

8

4,5

30

30

3xø5

KRH-ZFCardan 165 with 1430 mm crank.

0,68kg1pc

7639

7658

ø40

ø60

OBS-40-ACEø40 mounting for the ACE mechanism.

OBS-60-ACEø60 mounting for the ACE mechanism.

0,05kg1pc

ø60

0,03kg1pc

ø40

93

81

ACE-1-8Crank mechanism - 22 kg.

ACE-1-11Crank mechanism - 32 kg.

0,25kg1pc

22,5

TS-14-XXTape.Available in colors (XX):03 - gray, 08 - dark brown, 23 - anthracite.



4

2,5 17,8

67,8

10

ZRLatch (manual bolt)Minimum shutter width - 45 cm.

0,03kg1pc

72

17,3

15,2

RAAutomatic bolt.Minimum shutter width - 45 cm.Minimum shutter height - 90 cm.

0,09kg1pc

E-R265-6Belt guide - 02 (white).

E-R265-7Belt guide - 08 (brown).

15

25

15

13

U-KRDHandle for mounting the crank.



NYPGuide nipple.

1212

12

NYP NYP4512

45

NYP4545 mm guide nipple.

216

32

120

36

ZBCylinder lock, set of keys (3 pieces) and covering plate.The covering plate is mountedas standard from the outside.Minimum shutter width - 45 cm.Available in colors (XX):01 - silver, 02 - white, 03 - gray, 04 - dark beige, 05 - lightbeige, 07 - light gray, 08 - dark brown, 09 - light brown,13 - green, 15 - cream white, 16 - ivory, 19 - maroon,20 - black, 23 - anthracite, 26 - steel olive.


® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - profiles

PA 39/0kPA 39 Aluminium profile - perforated.

PA 39/1kPA 39 Aluminum profile - non-perforated.

Profile height

Profile thickness

Number of laths 1m high

Maximum area

Maximum shutter width

39 mm

8,9 mm

26 pcs2

6,5 m

2500 mm

44,4

5,4

39

3,8

8,9

2Profile weight 1 m

Maximum profile length

2,8 kg

6 rm

PA 45/0kPA 45 Aluminium profile - perforated.

PA 45/1kPA 45 Aluminum profile - non-perforated.

Profile height

Profile thickness


Maximum area


45 mm

9 mm

23 pcs2

6,5 m

3000 mm

2Profile weight 1 m


2,9 kg

5,4 rm

51

,1

6,1

45

3,9

9

03 -

grey

04 -

dark

bei

ge

05 -

beig

e

07 -

light

gre

y

08 -

dark

bro

wn

09 -

brow

n

13 -

gree

n

15 -

crea

m w

hite

16 -

ivor

y

19 -

mar

oon

22 -

mah

ogan

y

23 -

anth

raci

te

26 -

stee

l oliv

e

30 -

wal

nut

48 -

Gol

den

oak

Profile colors (k)

01 -

silv

er

02 -

whi

te

54 -

win

ches

ter

03 -

grey

04 -

dark

bei

ge

05 -

beig

e

07 -

light

gre

y

08 -

dark

bro

wn

09 -

brow

n

13 -

gree

n

15 -

crea

m w

hite

16 -

ivor

y

19 -

mar

oon

20 -

blac

k

22 -

mah

ogan

y

23 -

anth

raci

te

26 -

stee

l oliv

e

27 -

basa

lt gr

ey

30 -

wal

nut

34 -

bog

oak

48 -

gold

en o

ak

54 -

win

ches

ter

Profile colors (k)

01 -

silv

er

02 -

whi

te

24 -

stee

l ant

hrac

ite D

B70

3

® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - profiles


PVC 37/0kProfile PVC 37 - perforated.

Profile height

Profile thickness


Maximum area


37 mm

8 mm

27 pcs23,0 m

1600 mm

2Profile weight 1 m


3,5 kg

6 rm

03 -

grey

05 -

beig

e

Profile colors (k)

02 -

whi

te

43,6

6,6

37

3,4

8

® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - profile plugs

APA 39 MPA 39 Profile plug.

APA 37-RPA 39 Profile plug bolt.

APA 45-RPA 45 Profile plug bolt.

45

APA 37-PCVPVC 37 Profile plug.

5

30,4

6,4

29


6,5

28

® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - bottom laths, additional components


55,3

50,3

7,3

40

35

6,2

LD-35 MINIBottom lath for profiles PA 39, PA 45, PVC 37 with KA-44B seal.

0,24kg1rm

LD-35 MINI XX

Index/color (XX)

01 -

silve

r

02 -

white

03 -

gray

04 -

dark

beig

e

05 -

light

beig

e

07 -

light

gra

y

08 -

dark

bro

wn

09 -

light

bro

wn

13 -

gree

n

15 -

crea

m w

hite

16 -

ivory

19 -

mar

oon

20 -

black

22 -

mah

ogan

y

23 -

anth

racit

e

26 -

steel

olive

27 -

basa

lt gr

ay

30 -

walnu

t

34 -

Bog

oak

48 -

golde

n oa

k

54 -

winc

heste

r

LD-37Bottom lath for profiles PA 39, PA 45, PVC 37 with KA-44 seal.

0,30kg1rm

LD-37 XX

Index/color (XX)

01 -

silve

r

02 -

white

03 -

gray

04 -

dark

beig

e

05 -

light

beig

e

07 -

light

gra

y

08 -

dark

bro

wn

09 -

light

bro

wn

13 -

gree

n

15 -

crea

m w

hite

16 -

ivory

19 -

mar

oon

20 -

black

22 -

mah

ogan

y

23 -

anth

racit

e

26 -

steel

olive

27 -

basa

lt gr

ay

30 -

walnu

t

34 -

Bog

oak

48 -

golde

n oa

k

54 -

winc

heste

r

LD-OBCIĄŻNIK 15Bottom lath weight 15 cm.

LD-OBCIĄŻNIK 200200 cm bottom lath weight - for cylinder lock.

BF (without the profile plug)

BF-ZATBottom lath buffer

} SET

30

40

BF-40 MM (without the profile plug)

BF-ZATBottom lath buffer

} SET

0,01kg1set

150

25

2000

25

20015

0,09kg1pc

0,76kg1pc

15 200

BF

BF-40 MM

BF XX/BF-ZAT XX

Index/color (XX)

01 -

silve

r

02 -

white

03 -

gray

04 -

dark

beig

e

05 -

light

beig

e

07 -

light

gra

y

08 -

dark

bro

wn

09 -

light

bro

wn

13 -

gree

n

15 -

crea

m w

hite

16 -

ivory

19 -

mar

oon

20 -

blac

k

22 -

mah

ogan

y

23 -

anth

racit

e

26 -

stee

l oliv

e

27 -

basa

lt gr

ay

30 -

waln

ut

34 -

Bog

oak

48 -

gold

en o

ak

54 -

winc

hest

er

BF-40 XX/BF-ZAT XX

Index/color (XX)

01 -

silve

r

02 -

white

03 -

gray

04 -

dark

beig

e

05 -

light

beig

e

07 -

light

gra

y

08 -

dark

bro

wn

09 -

light

bro

wn

13 -

gree

n

15 -

crea

m w

hite

16 -

ivory

19 -

mar

oon

20 -

blac

k

22 -

mah

ogan

y

23 -

anth

racit

e

26 -

stee

l oliv

e

27 -

basa

lt gr

ay

30 -

waln

ut

34 -

Bog

oak

48 -

gold

en o

ak

54 -

winc

hest

er

® ®Components of the CC1000 , TL1000 systemBox 135/160/200 - guides

RK-16Single guide with brush seal.

0,65kg1rm

Max.

6rm

PVC


SP-7x6-3P SPBrush seal for guides.

DP-PCV-2060x20 guide spacer.

20

60

0,37kg1rm

Max.

6rm

PVC

60

35 13

12

11

RK-18Single / double guide with brush seal.

0,65kg1rm

Max.

6rm

PVC30

25

35

60

25,227

12

12

RKM201160 box division for a double guide.

0,1kg1pc

BOX160

14

3,1

139

RKM301200 box division for a double guide.

0,15kg1pc

BOX200

18

2,1

180

® ®Components of the CC1000 , TL1000 systemBox 135-160/200 - divisions

RKB2160 box division for two single guides.

0,14kg1pc

BOX160

143,1

139,8

118

116RKM101135 box division for a double guide.

0,1kg1pc

BOX135

CC1000

TL1000

CC1000

TL1000

CC1000

TL1000

CC1000


183,4

178,5 RKB3200 box division for two single guides.

0,2kg1pc

BOX200


® ®Components of the CC1000 , TL1000 systemBox 135-160/200 - divisions

Division for a double guide in a shutter with independent drive.

1 RKM101 135 box division for a double guide

RKM201 160 box division for a double guide




3 OBS-40-PCV 40 mounting for ø 40 pipe with pin

OBS-60-PCV 60 mounting for ø 60 pipe with pin




® ®CC1000 , TL1000 systemAssembly drawings - divisions

Division for a double guide in a shutter with dependent drive.

1 RKM101 135 box division for a double guide



2 RKZ34 Roller bolt for ø 40 pipe





Division for two single guides in a shutter with independent drive.

1 RKB2 160 box division for two single guides

RKB3 200 box division for two single guides



3 OBS-40-PCV 40 mounting for ø 40 pipe with pin

OBS-60-PCV 60 mounting for ø 60 pipe with pin





Division for two single guides in a shutter with dependent drive.

1 RKB2 160 box division for two single guides

RKB3 200 box division for two single guides

2 RKZ34 Roller bolt for ø 40 pipe





CC1000 Box 135Installation of the RKM101 division


CC1000 Box 160Installation of the RKB2 division

CC1000 Box 200Installation of the RKB3 division


®CC1000 systemAssembly drawings - divisions


Screw 4,5 x 40NRZ-030 Drilling jig - top

NRZ-040 Drilling jig - bottom Screw 4,5 x 40

Screw 4,3 x 45

Screw 4,5 x 40

NRZ-030 Drilling jig - top


Screw 4,3 x 45

Screw 4,3 x 45

Screw 4,5 x 40 NRZ-030 Drilling jig - top

NRZ-040 Drilling jig - bottom

Screw 4,5 x 40

Screw 4,3 x 45 - 2 pcs







®TL1000 systemAssembly drawings - divisions

TL1000 Box 160Installation of the RKM201 division


TL1000 Box 160Installation of the RKB2 division

TL1000 Box 200Installation of the RKB3 division



Screw 4,3 x 45



Screw 4,3 x 45







200

253

37

203

75

20

0228

20

6

160

36

186

166


® ®CC1000 , TL1000 systemAssembly drawings - entry of the tape

CC1000 Box 135Entry of the tape


TL1000 Box 160Entry of the tape

TL1000 Box 200Entry of the tape


162

140

19

135

50

161

253

105

56

164

253

203

200

121 max 95

228

20

6

20

0

93 max 95

186

166

160

51 max 95


CC1000 Box 135Inspection cover


TL1000 Box 160Inspection cover

TL1000 Box 200Inspection cover


162

140

135

27 max 95

253

164

161

121 max 95

® ®CC1000 , TL1000 systemAssembly drawings - inspection covers

1. SW 40 Octagonal pipe ø 40 mm

SW 60 Octagonal pipe ø 60 mm

2. OBS-40-ACE ø 40 mounting for the ACE mechanism.

OBS-60-ACE ø 60 mounting for the ACE mechanism.

3. Wall handle for crank - included in the crank set

4. ACE Mounting pin - included with the ACE mechanism

5. KRH-ZF Cardan 165 with crank 1430 mm

6. ACE-1-8 MAŁY ACE 1:8 small crank mechanism

7. RKZ56 Plate for PCV box motor

8. Skrzynka PVC (depending on CC1000, TL1000 system)

Dimensioning of the cardan mechanism outputout of the shutter box

www.portos.company

® ®CC1000 , TL1000 systemAssembly drawings - crank lifting mechanism

53

NOTE - Shutters with crank lifting mechanism drive with cardan joint cannot be equipped with automatic bolts.

30

20

20

30

23

11

30

30

CC1000 - box 135Crank lifting mechanism with cardan joint




®CC1000 systemAssembly drawings - crank lifting mechanism

~50 ~114

~17 ~102

~25 ~69

TL1000 - box 160Crank lifting mechanism with cardan joint

TL1000 - box 200Crank lifting mechanism with cardan joint

www.portos.company

®TL1000 systemAssembly drawings - crank lifting mechanism

55

~85 ~100

~80 ~104


®CC1000 systemAssembly drawings - installation of the NHK motor

Installation of the NHK motor in CC1000 system shutter.

Screw 3,5 x 6,5

RKZ-56

www.portos.company

®TL1000 systemAssembly drawings - installation of the NHK motor

57

RKZ-56

Screw 3,5 x 6,5

Installation of the NHK motor in TL1000 system shutter.

Box 200Motor with emergency manual operation (NHK)Output from the bottom.


®CC1000 systemAssembly drawings - installation of the NHK motor

186

160

about 26


228

200

about 52

253

160

about 106



®TL1000 systemAssembly drawings - installation of the NHK motor


253

20

0

about 77

The stabilizing console is mounted as standard every 1m from the outer edge of the box side(with the use of the supplied bolts and screws).

Mounting the stabilizing console in the toppart with a mounting anchor.

Mounting the stabilizing console in the toppart without a mounting anchor.

®TL1000 systemAssembly drawings - installation of the stabilizing console


Illustrative arrangement of the stabilizing console in the TL1000 shutter box.

about 1000 mm

about 1000 mm

®TL1000 systemAssembly drawings - installation of the stabilizing console



®CC1000 systemAssembly drawings - installation of the motor

Installation of the motor in CC1000 system shutter.

RKZ P4

Screw 3,5 x 6,5

RKZ P6


®TL1000 systemAssembly drawings - installation of the motor

Installation of the motor in TL1000 system shutter.

RKZ P4

RKZ P6

Screw 3,5 x 6,5

Installation of RK-18 single guide with RK-18 double guide

View of the RK-16 single guide with a window frame

33 27

www.portos.company

® ®CC1000 , TL1000 systemAssembly drawings - installation of PVC guides

64

PA-39 and PA-45 curtain (including profile plugs)

Type ofthe box

136

202

319

132

198

319

X

190

307

PVC

PSK-135Size 135 mm

PSK-160Size 160 mm

PSK-200Size 200 mm

PA-39 ø 40+PZ50

PA-39 ø 40-rygiel

PA-39 ø 60-rygiel

118 (*)

194

311

PA-39 ø 60+PZ70

116

202

311

X

163

272

PA-39 ø 40-WB.

PA-39 ø 60-WB

X

138

241

PA-45 ø 60-rygiel

PA-45 ø 60+PZ70

X

129

219

PA-45 ø 60-WB

Type ofthe box

155

233

384

X

X

X

X

X

X

PCV

PSK-135Size 135 mm

PSK-160Size 160 mm

PSK-200Size 200 mm

PVC-37 ø 40+PZ50

PVC-37 ø 40-rygiel

PVC-37 ø 60-rygiel

117 (*)

219

341

PVC-37 ø 60+PZ70

133

214

347

X

192

325

PVC-37 ø 40-WB.

PVC-37 ø 60-WB

PVC-37 curtain (including profile plugs)

2width 0.35 - 2.5 m, max. area 6.5 m 2width 0.35 - 3 m, max. area 6.5 m

Note! With the shutter width of more than 2 m, use ø 60.In addition, the box reinforcement - WSP is recommended for a width of more than 2 m. When using the reinforcement, valuesgiven in the tables should be reduced by 20 cm.(*) it is not possible to install the NHK motor in a 135 mm box.PZ - expansion ring from ø 40 to ø 50 or from ø 60 to ø 70.

2width from 0.35 m to 1.6 m, max. area. 3 m

2width 0.35 - 2 m, max. area 6.5 m

with the use ofthe blocking bracket (cm)

with the use ofautomatic bolt

(cm)



(cm)



(cm)

Max. heightof the shutter with box

(cm)


(cm)


(cm)



(cm)


(cm)



(cm)


(cm)

kind ofthe box

PSK-135

PSK-160

PSK-200

height ofthe box

135 mm

160 mm

200 mm

depth ofthe box

162 mm

186 mm

225 mm

max. thicknessof the window frame95 mm


®CC1000 systemRecommended box sizes

Note! With the shutter width of more than 2 m, use ø 60. In addition, the box reinforcement - WSP is recommended for a width of more than 2 m.When using the reinforcement, values given in the tables should be reduced by 20 cm. For each shutter it is recommended to include SKM mounting anchorscounting 40 cm from the side of the box, each subsequent anchor is installed every 50 cm. For shutters with a width of more than 1.80 m it is advisable to include stabilizing consoles. When using a stabilizing console, consider the smaller box sizes (concerns box 160 mm, box 200 acc. table above).PZ - expansion ring from ø 40 to ø 50 or from ø 60 to ø 70.

PA-39 and PA-45 curtain (including profile plugs)

Type ofthe box

202

319

300

210

198

319

300

210

190

307

307

195

PVC

160 mm

200 mm

PA-39 ø 40+PZ50

PA-39 ø 40-rygiel

PA-39 ø 60-rygiel

194

311

311

195

PA-39 ø 60+PZ70

202

311

311

214

156

272

272

199

PA-39 ø 40-WB.

PA-39 ø 60-WB

138

241

241

167

PA-45 ø 60-rygiel

PA-45 ø 60+PZ70

129

219

219

153

PA-45 ø 60-WB

PVC-37 curtain (including profile plugs)

Type ofthe box

233

384

327

201

X

X

X

X

PVCPVC-37

ø 40+PZ50PVC-37

ø 40-rygielPVC-37

ø 60-rygiel

219

341

315

186

PVC-37 ø 60+PZ70

170

355

327

204

192

321

315

186

PVC-37 ø 40-WB.

PVC-37 ø 60-WB

2width 0.35 - 3 m, max. area 6,5 m

2width from 0.35 m to 1.6 m, max. area. 3 m

X

X

X

X

2width 0.35 - 2.5 m, max. area 6.5 m2width 0.35 - 2 m, max. area 6.5 m



(cm)



(cm)



(cm)


(cm)


(cm)


(cm)



(cm)


(cm)



(cm)


(cm)

Note! When using the KNS, KNS-WSP stabilizing console, it is necessary to decrease the values given in the recommended box sizes: at the width of 0 - 2m- by 30 cm, width of 2.01-2.5m - by 40 cm, width of 3m and max. area of 6.5 m2 - by 30 cm (concerns box 160 mm, box 200 acc. table above).

kind ofthe box

PSK-160

PSK-200

height ofthe box

160 mm

200 mm

depth ofthe box

253 mm

253 mm

max. thicknessof the window frame95 mm

(Boxes prepared for anchoring)

200 mm+stabilizing console


160 mm

200 mm




®TL1000 systemRecommended box sizes


®System TL1000Certyfikaty

top mounted shutter cc1000 tl1000tl1000_ang.pdf · technical catalogue ... rehau (geneo 86mm)...

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