topic of discussion: high speed optical sorting in the field

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Topic of Discussion: High Speed Optical Sorting in the Field Winemaki ng Viticult ure

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Topic of Discussion: High Speed Optical Sorting in the Field. Winemaking. Viticulture. Some Key Optical Equipment Features. Winemaking. Viticulture. Session Long Productivity Instantaneous Productivity Session Long “Bi-Product” Instantaneous “Bi-Product” - PowerPoint PPT Presentation

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Page 1: Topic of Discussion: High Speed Optical Sorting in the Field

Topic of Discussion:High Speed Optical Sorting in the

Field

Winemaking

Viticulture

Page 2: Topic of Discussion: High Speed Optical Sorting in the Field

Winemaking

Viticulture

Some Key Optical Equipment Features

• Session Long Productivity• Instantaneous Productivity• Session Long “Bi-Product” • Instantaneous “Bi-Product”• Average Berry Size Measurement (mm)• Min and Max Berry Size• Color

– Green Berries– Pink*

• Uniformity of Shape• Pips

Page 3: Topic of Discussion: High Speed Optical Sorting in the Field

Winemaking

Viticulture

Sorting Productivity

• Hand Tons Per 8 Hours– Range: 15-33~ Tons– Average: 25~ Tons– Ave Tons/Hour: 3.1 T/A

• Selectiv Machine Tons Per 8 Hours– Range: 25-45~ Tons– Average: 35~ Tons– Ave Tons/Hour: 4.4 T/A

Page 4: Topic of Discussion: High Speed Optical Sorting in the Field

Winemaking

Viticulture

Bi-Product Details

• Rachis Weight– Range: 4 to 12%~– Average: 6%~

• Optical Sorting Bi-Product– Range: 0.5-11%~– Average: 2.5%~

Page 5: Topic of Discussion: High Speed Optical Sorting in the Field

Artificial intelligence

Image analyzed by

artificial intelligence

Raw image of the color

scanner

Page 6: Topic of Discussion: High Speed Optical Sorting in the Field

SORTED MATERIAL EXPERIMENT(POST DE-STEMMER)

Page 7: Topic of Discussion: High Speed Optical Sorting in the Field

Sorted Fruit Stream

Optically Sorted Fruit94.6 % Berries (mostly whole)

3.5% Raisins 0.4% MOG 1.5% Juice

Page 8: Topic of Discussion: High Speed Optical Sorting in the Field

MOG

Raisins Whole Berries

Broken Berries & SkinsRejected Stream

19.7%

31.8%33.6%

11.1%

51.5%

Page 9: Topic of Discussion: High Speed Optical Sorting in the Field

Control

Sorted

Rejected

Pictures of must in fermenter during cold soak (2nd punch down).

Page 10: Topic of Discussion: High Speed Optical Sorting in the Field

Volume of Sorted vs. Rejected Fruit.

1.5% “loss” of “good fruit”

Page 11: Topic of Discussion: High Speed Optical Sorting in the Field

Winemaking

Viticulture

Vineyard Operations Impact; Reality Check

• Example:– 8X5 Spaced Vineyard– 2 Drop Clusters x 0.26 lbs = 0.52 lbs– 0.3~ t/a x 4.5 acres = 1.4 tons “Dropped”– 50% “good fruit” in cluster x 1.4 tons= 0.7 tons– 1,400 lbs “good fruit” in reject stream– Lose 3.5 x’s more “good fruit”

@ two clusters dropped per vine

Out of site out of mind….

Page 12: Topic of Discussion: High Speed Optical Sorting in the Field

Winemaking

Viticulture

Vineyard Operations Impact; Reality Check

No labor costs in the field to drop the fruit.

Changing thinning attitudes in vineyard.

Page 13: Topic of Discussion: High Speed Optical Sorting in the Field

HY10 Optical Sorter Trial @ RMW 10/28/10 Comparison of Sorted and Rejected Fruit

0

200

400

600

800

1000

Gra

ms

of

Re

co

ve

red

Ma

teri

al P

er

Kilo

gra

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f S

am

ple

(S

ort

ed n

=20

/ Rej

ecte

d n

=10)

Grape Material (g) Raisins (g) MOG (g)

MOG (g) 3.65 336.04

Raisins (g) 35.42 111.62

Grape Material (g) 946.68 515.40

Sorted Stream Rejected Stream

Page 14: Topic of Discussion: High Speed Optical Sorting in the Field

Summary Conclusions:Reduced capital investment for wineries (W $)Fewer winery crush days/hours/minutes (W $)Less money spent on labor thinning (G $)Less “good fruit” being dropped during thinning (G $)Increased hang time (W $)Mechanical harvested and sorted fruit is superior to SOP hand picked fruit* (G&W $)

Page 15: Topic of Discussion: High Speed Optical Sorting in the Field
Page 16: Topic of Discussion: High Speed Optical Sorting in the Field

Napa Wine/Vit Tech

1. Improve the quality of Napa Valley Wines

2. Provide some technical information to members

4. Aid members in solving technical winemaking and viticulture problems

5. Carry on enological and viticulture research

Page 17: Topic of Discussion: High Speed Optical Sorting in the Field

Twitter: @WalshVineyardsFacebook: facebook.com/WalshVineyardsYouTube: Walsh Vineyards Management ChannelWeb: www.walshvineyards.com

Thank You