topic1- introduction to om-140914

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    INDUSTRIAL

    MANAGEMENT

    Top ic 1:

    BASIC CONCEPTS IN

    OPERATION MANAGEMENTUiTM Shah A lam

    Lecturer: Pn. Ah sana Aq i lah Ahmad

    T1-A14-2C

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    At the end of this lesson students should be able

    to :

    1. Discuss the nature of production/operations

    management2. Recognize the functions of production/operations

    manager

    3. Compare and contrast the differences between goods

    and services operations management4. Identify the current trends and issues in

    production/operations management

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    Learning outcomes

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    Operations Management (1)

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    Operations Management is:

    The management of systems or processes

    that create goods and/or provide services

    Operations Management affects:

    Companies ability to compete Nations ability to compete internationally

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    Operations Management (2)

    Productionis the creation of goods

    and servicesOperations management is the set

    of activities that creates value in the

    form of goods and services bytransforming inputs into outputs

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    Why Study OM?

    1. OM is one of three major functions

    (marketing, finance, and operations) of any

    organization2. We want (and need) to know how goods and

    services are produced

    3. We want to understand what operations

    managers do

    4. OM is such a costly part of an organization

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    The Organization

    The Three Basic Functions

    Organization

    Finance Operations Marketing

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    Organization

    Essential functions:

    Marketinggenerates demand Production/operationscreates the

    product

    Finance/accountingtracks how well the

    organization is doing, pays bills, collects

    the money

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    Market ing

    Salespromot ion

    Adver t is ing

    Sales

    Marketresearch

    Example of Organizational Charts

    Operat ions

    Facil i t iesConstruct ion; m aintenance

    Product ion and inventory contro l

    Schedul ing; mater ials c ontro lQuali ty assurance and contro l

    Supply ch ain m anagement

    Manufactur ingTool ing; fabr icat ion; assemb ly

    Design

    Product development and designDeta iled prod uct speci f ications

    Ind us tr ia l engineer ingEff ic ient use of machines, space,and personnel

    Process analysisDevelopment and ins tal lat ion ofproduc t ion too ls and equipment

    Finance/account ing

    Disbursements/credits

    ReceivablesPayablesGeneral ledg er

    Funds Management

    Money m arketInternationalexchange

    Capital requirements

    Stock issueBond issueand recall

    Manufactur ing

    Figure 1.1(C)

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    Value-Added Process

    The operations function involves the conversion ofinputs into outputs

    InputsLand

    Labor

    Capital

    Transformation/

    Conversion

    process

    OutputsGoods

    Services

    Control

    Feedback

    FeedbackFeedback

    Value added

    Figure 1.2

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    Value-Added and Product Packages

    1. Value-added elements make the

    difference between the cost of inputs and

    the value or price of outputs.

    2. Product packages are a combination of

    goods and services.

    3. Product packages can make a company

    more competitive.

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    Automobile assembly, steel making

    Home remodeling, retail sales

    Automobile repair, fast food

    The GoodsService ContinuumFigure 1.3

    Computer repair, restaurant meal

    Song writing, software development

    Goods Service

    Surgery, teaching

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    Food Processor

    Inputs Processing Outputs

    Raw vegetables Cleaning Canned

    vegetablesMetal sheets Making cans

    Water CuttingEnergy CookingLabor PackingBuilding Labeling

    Equipment

    Table 1.2

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    Manufacturing or Service?

    Tangible Act

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    Production of Goodsvs. Delivery of Services

    1. Production of goodstangible output2. Delivery of servicesan act

    3. Service job categories

    Government

    Wholesale/retail

    Financial services

    Healthcare

    Personal services

    Business services

    Education

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    Characteristic Goods ServiceCustomer contact Low High

    Uniformity of input High Low

    Labor content (predictable) Low High

    Uniformity of output High Low

    Output; production & delivery Tangible Intangible

    Measurement of productivity Easy Difficult

    Opportunity to correct problems;Quality

    Assurance

    High Low

    Inventory Much Little

    Evaluation Easier Difficult

    Patentable Usually Not usually

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    Key Differences:

    Goods vs. ServiceTable 1.3

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    Operations Management includes:1. Forecasting

    2. Capacity planning

    3. Scheduling

    4. Managing inventories

    5. Assuring quality

    6. Motivating and training employees

    7. Locating facilities8. Supply chain management

    9. And more . . .

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    Types of OperationsTable 1.4

    Operations Examples

    Goods Producing Farming, mining, construction ,

    manufacturing, power generation

    Storage/Transportation Warehousing, trucking, mail

    service, moving, taxis, buses,

    hotels, airlines

    Exchange Retailing, wholesaling, financial

    advising, renting or leasing

    Entertainment Films, radio and television,concerts, recording

    Communication Newspapers, radio and TV

    newscasts, telephone, satellites

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    What Operations

    Managers Do

    Planning

    Organizing

    Staffing

    Leading

    Controlling

    Basic Management Funct ions

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    Ten Critical Decisions

    Ten Decision Areas Chapter(s)1. Design of goods and services 5

    2. Managing quality 6, Supplement 6

    3. Process and capacity 7, Supplement 7design

    4. Location strategy 85. Layout strategy 9

    6. Human resources and 10, Supplement 10job design

    7. Supply chain 11, Supplement 11management

    8. Inventory management 12, 14, 16

    9. Scheduling 13, 15

    10. Maintenance 17 Table 1.2

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    The Critical Decisions

    3. Process and capacity design

    What process and what capacity will

    these products require?

    What equipment and technology is

    necessary for these processes?

    4. Location strategy

    Where should we put the facility?

    On what criteria should we base the

    location decision? Table 1.2 (cont.)

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    The Critical Decisions

    5. Layout strategy How should we arrange the facility?

    How large must the facility be to meet

    our plan?6. Human resources and job design

    How do we provide a reasonable work

    environment? How much can we expect our employees

    to produce?Table 1.2 (cont.)

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    The Critical Decisions

    7. Supply chain management

    Should we make or buy this component?

    Who are our suppliers and who can

    integrate into our e-commerce program?

    8. Inventory, material requirements

    planning, and JIT

    How much inventory of each item should

    we have?

    When do we re-order?Table 1.2 (cont.)

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    Where are the OM Jobs?

    Figure 1.2

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    Ethical Issues

    1. Financial statements

    2. Worker safety

    3. Product safety

    4. Quality5. Environment

    6. Community

    7. Hiring/firing workers

    8. Closing facilities

    9. Workers rights

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    Trends in Business

    Major trends1. The Internet, e-commerce, e-business

    2. Management technology

    3. Globalization

    4. Management of supply chains

    5. Outsourcing

    6. Agility7. Ethical behavior

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    Other Important Trends

    1. Operations strategy2. Working with fewer resources

    3. Revenue management

    4. Process analysis and improvement

    5. Increased regulation and product liability

    6. Lean production

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    Lets Recap

    1. What is the nature of production/operation

    management

    2. What are the functions of production/operations

    manager; identify and discuss.

    3. What are the differences between goods and

    services operations management; compare and

    contrast

    4. What are the current trends and issues in

    production/operations management; identify

    10/15/2014 NY MEM 575: Courtesy of Mc Graw Hills& P P ti H ll