tornos solutionstornos solutions 9 the gateway to the «world of tornos» ! technical specifications...
TRANSCRIPT
T H I N K P A R T S T H I N K T O R N O S
TORNOS SOLUTIONSTurning – Milling
Issue 3 / 2012
2
EvoDECO 10 aND EvoDECO 16...
Accessibility Easy to program thanks to TB-DECO software
(DECO line compatibility). Huge machining area. Integration of peripherals. Ergonomics designed with the operator
in mind. Numerical Y41 setting axis regulating spindle
(EvoDECO 10).
Productivity Up to 4 completely independent tool systems. Up to 10 numerical axes and 2 C axes which
are perfectly interpolable. Ultra-dynamic powered spindles with
synchronous motors.
Performance Up to 27 tools including 21 rotating tool
(EvoDECO 16 / 10). Possible to work without guide bush
(EvoDECO 16 only). Wide selection of instruments and peripherals
(DECO line compatibility). Continuous temperature stabilisation. Powered spindles offer high output and torque.
Autonomy Excellent removal of swarf and cutting oil. Integration of peripherals. Great machining autonomy without human
intervention. automatic cyclical lubrication. Integrated Tornos feeder (optional).
TORNOS SOluTiONS
3
…MaCHINING SOLUTIONS DESIGNED TO MaxIMISE
PRODUCTIvITY, PERfORMaNCE, aUTONOMY
aND aCCESSIBILITY !
Technical specificaTions evoDeco 10 /10 and 10 / 8 evoDeco 16 /10 and 16 / 8
Max. bar capacity mm 10 16
Max. length of part single clamping mm 100 180
Spindle rotational speed rpm 14 000 12 000
Max. spindle power kW 6,5 / 10,1 12,1 / 15,8
Number of tools on guide bush 8 10
Number of tools on end attachement 3 / - 4 / -
Counter spindle rotational speed rpm 14 000 12 000
Number of tools in counter operations 4 6
Number of axes (simultaneous) 10 + 2 C axes / 10 + 2 C axes /
8 + 2 C axes 8 + 2 C axes
TORNOS SOluTiONS
4
Technical specificaTions Deco 20 a / e Deco 26 a / e
Max. bar capacity mm 20 (25,4) 26 (32)
Max. length of part single clamping mm 200 240
Spindle rotational speed rpm 100 - 10 000 100 - 8 000
Max. spindle power kW 5,5 (7,5) 7,5 / 5,5 (7,5)
Number of tools on guide bush 10 / 11 10 / 11
Number of tools on end attachement 4 / - 4 / -
Counter spindle rotational speed rpm 100 - 8 000 100 - 6 000
Number of tools in counter operations 7 7
Number of axes (simultaneous) 10 + 2 C axes / 10 + 2 C axes /
8 + 2 C axes 8 + 2 C axes
DECO 20 / 26 a
THE DECO GENERaTION SINGLE SPINDLE aUTOMaTIC
LaTHE WITH SLIDING HEaDSTOCK aND PaRaLLEL NC
TORNOS SOluTiONS
5
Technical specificaTions sigma 20 sigma 32
Max. bar capacity mm 20 (25,4) 32
Max. component lenght mm 200 200
Spindle rotational speed rpm 200 - 10 000 200 - 8 000
Spindle power kW 3,7 / 5,5 6,0 / 7,5
Total number of tools 28 28
Total number of tools on end unit 4 4
Counter spindle power kW 3,7 / 5,5 6,0 / 7,5
Number of axes (simultaneous) 6 + 2 C axes 6 + 2 C axes
SIGMa 20 / SIGMa 32
a KINEMaTIC GEaRED TOWaRD MULTI TaSKING
aND PERfORMaNCE !
Multi tasking all the tool holders and accessories can be
mounted on either tool slides. Large array of heavy duty tool holders, allow
for the machining of value added operations. Up to 28 tool positions.
Rigidity SIGMa 20 / 32 is the only lathe on the market
that offers an identical rigidity in main and
counter operations. Identical headstock and counter spindle offer
high power (6,0 / 7,5 kW).
Simplicity Programming choice, ISO or TB-DECO (option). very simple ISO programming, thanks to the
2 channels concept which are completely
independent. Excellent ergonomics permitting to easily
change and set the tools (option). Tool presetting system.
Performance Great capacity for chip removal. Thanks to a roughing tool, it is possible to
have up to 3 tools in the cut simultaneously.
TORNOS SOluTiONS
6
Technical specificaTions Micro 7 Micro 8
Max. bar capacity mm 7 (9) 8 (10)
Max. component length mm 60 17,5
Spindle rotational speed rpm 100 - 20 000 100 - 15 000
Max. spindle power kW 2,2 / 3,7 2,2 / 3,7
Total number of tools 21 20
Total number of tools on end unit 4 4
Counter spindle rotational speed rpm 100 - 20 000 100 - 15 000
Number of counter operations 6 6
Number of axes (simultaneous) 5 + 2 C axes 5 + 2 C axes
MICRO
THE SOLUTION fOR vERY HIGH PRECISION
MaCHINING Of SMaLL-DIaMETER PaRTS
Advantages of the Micro 8
High accuracy ± 1 µ ! The most precise parts on
the market are within your reach !
Rigidity You can tackle all kinds of material.
Speed Responsive 15 000 rpm spindle.
Power The horsepower for today’s tooling
and materials.
Flexibility Multiple configurations available
for different applications.
Compact Small foot print.
User friendly Optimized design for set-up, production
and maintenance.
TORNOS SOluTiONS
7
GaMMa 20
Main advantages : Simple. Ergonomics. Capability. Productivity. High performance equipment
and accessories.
Technical specificaTions Gamma 20 / 5 Gamma 20 / 6
Max. bar capacity mm 20 20
Max. lenght of part single clamping fixed guide bush 250 mm
motorisedguide bush 210 mm
without guide bush 45 mm
Spindle rotational speed rpm 10 000 10 000
Max. spindle power kW 2,2 / 3,7 2,2 / 3,7
Number of tools 35 39
Max. number of rotating tools 15 15
Counter spindle rotational speed rpm 10 000 10 000
Number of axes (simultaneous) 5 + 2 C axes 6 + 2 C axes
with a motor on the counter operation block,
allowing 4 rotating tools to be fitted in place of
the fixed tools, bringing the possible total to
15 rotating tools. The liquid-cooled motorised guide bush offers
exceptional precision and allows the spindles to
run at maximum speed (10 000 rpm.).
The Gamma 20 is available in two versions,
with either 5 or 6 axes. Bar turning and reworking machining
operations happen simultaneously, to ensure
optimal productivity. In 5 axes, up to 35 tools can be used, including
11 rotating tools. This version is also available
TORNOS SOluTiONS
8 Tornos soluTions
THE DELTa LINE…
Productive Optimal distance between the tools and the
material as a result of the minimal tool spacing
and the U-shaped gang tool. Rapid movement of axes up to 32 m / min. 3 radial rotating tools and up to 3 rotating
tools in counter-operation (Option on 5 axes
only). The liquid-cooled motorised guide bush offers
exceptional precision and allows the spindles to
run at maximum speed (12 000 rpm on Delta 12).
Economical Machine offers a high level of autonomy as a
result of its large swarf container. The container
can be emptied while the machine is running. Great value for its price for a rapid return on
investment.
Simple Numerous macros type G900 for programming
help such as automatic bar loading workpiece
pick-up, initial cut, etc. Multiple CNC functions as standard. Machine can be programmed via a PC using
Tornos CNC editor software.
Powerful Simple, tried and tested design offering
exemplary reliability. Good tool accessibility for easy adjustments. High precision machining.
9tornos solutions
THE GaTEWaY TO THE «WORLD Of TORNOS» !
Technical specificaTions Delta 12 Delta 20 Delta 38
linear axes 4 - 5 4 - 5 5
independent tool systems 2 2 2
Max. bar capacity mm 12 20 38
Max. bar capacity without preparation mm 12 20 35
Standard workpiece lenght mm 170 170 250
without rotating guide bush
Spindle rotational speed rpm 200 -12 000 200 -10 000 200 - 6 000
Spindle power kW 1,5 (2,2) 2,2 (3,7) 7,5 (11)
Counter spindle rotational speed rpm 200 -12 000 200 -10 000 200 - 7 000
Counter spindle power kW 1,5 (2,2) 1,5 (2,2) 3,7 (5,5)
10 Tornos soluTions
MULTISWISS
Completely numerically controlled. Ultra-rapid turret indexing. Ultra dynamic spindles. Independent spindle speeds. 14 linear axes, 7 C axes. Up to 18 tools (3 tools per position). Thermo regulated machine core. Excellent chip removal and handling. Easy set-up and change over.
Low tooling costs (standard tools).
Excellent dampening enhancing the tool lif. Reliable production of a wide variety of parts
with tight tolerances. Open machine with good frontal access. Completely integrated peripheral units. Integrated PC Modern design Small footprint
MultiSwiss is a revolutionary new line of products that bridges the gap between singlespindle and multispindle lathes. MultiSwiss is equipped with 6 built-in independant sliding headstock spindles, that use torque motor technology for barrel indexing. Its ultra-high speed makes it possible to achieve near cam driven multispindle cycle times.
11tornos solutions
2’1
20
mm
5’920 mm
1’440 mm
MULTISWISS
Technical specificaTions Multiswiss
Bar passage mm 4 - 14
Max. part length mm 40
Max. main spindle speed rpm 8 000
Main spindle power kW 5,6
Main spindle torque Nm 7,5
Main pickoff spindle speed rpm 8 000
Pickoff spindle motor power kW 5
Pickoff spindle motor torque Nm 6
Number of linear axes 14
Number of rotating axes 7 + 1 (option)
Max. number of tools 18
Max. number of tools for back work 2
Weight kg 7 000
Numerical control FANuC
Programming system TB-DECO
12 Tornos soluTions
MULTIaLPHa
Easy programming thanks to TB-DECO
Software. Twin and independent back operations*. 2 numeric manipulators*. Integral palletization*. Great chip evacuation thanks to a
shorter slide*. Chucker*. 6 or 8 motorized spindles running
at independent speeds. High precision. Complete manufacture of
complex components. PC control*. Construction as verified by
quality of finite elements. High output.
* Optional.
Technical specificaTions Multialpha 6 x 32 Multialpha 8 x 20 Multialpha 8 x 28
19 (24) linear axes 25 (30) linear axes 25 (30) linear axes
7 (11) rotating axes 9 (13) rotating axes 9 (13) rotating axes
Bar capacity mm 32 (34) 22 (24) 26 (28)
Max. workpiece lenght mm 120 90 (120) 90 (120)
Powered spindle max. speed rpm 6 000 8 000 8 000
Powered spindle power kW 11 (13,7) 11,6 (15,4) 11,6 (15,4)
Powered spindle torque Nm 25 (32,5) 16 (20,2) 16 (20,2)
Counter spindle max. speed rpm 6 000 8 000 8 000
Counter spindle motor power kW 3,7 (9,5) 3,7 (9,5) 3,7 (,5)
Counter spindle motor torque Nm 8,3 (24) 8,3 (24) 8,3 (24)
Motorquill max. speed rpm 8 000 8 000 8 000
Motorquill max. power kW 5,3 (7,5) 5,3 (7,5) 5,3 (7,5)
Motorquill max. torque Nm 7 (9.2) 7 (9.2) 7 (9,2)
HP motorquill max. speed rpm 8 000 8 000 8 000
HP motorquill max. power kW 10,6 (15) 10,6 (15) 10,6 (15)
HP motorquill max. torque Nm 14 (18,4) 14 (18,4) 14 (18,4)
Max. number of tools in secondary operation tools 5 (10) 5 (10) 5 (10)
Numerical control Fanuc 30i Fanuc 30i Fanuc 30i
Programming system TB-DECO TB-DECO TB-DECO
Up to 8 spindles and up to 2 counter-spindles each mounted on a 3 axes slide.MultiAlpha offers you a productivity and flexibility unequaled today.
13tornos solutions
MULTISIGMa
Easy programming thanks to TB-DECO
Software. Twin and independent back operations*. 1 numeric manipulator*. Integral palletization*. Great chip evacuation thanks to a shorter slide*. 8 motorized spindles running
at independent speeds.
High precision. PC control*. 2 x 4*. Construction as verified by quality of finite
elements. High output. Chucker*.
* Optional.
Technical specificaTions Multisigma 8 x 24 Multisigma 8 x 28
24 (28) linear axes 24 (28) linear axes
9 (13) rotating axes 9 (13) rotating axes
Bar capacity mm 22 (24) 26 (28)
Max. workpiece lenght mm 90 (140) 90 (140)
Powered spindle max. speed rpm 8 000 8 000
Powered spindle power kW 11,6 (15,4) 11,6 (15,4)
Powered spindle torque Nm 16 (20,2) 16 (20,2)
Counter spindle max. speed rpm 8 000 8 000
Counter spindle motor power kW 5,3 (7,5) 5,3 (7,5)
Counter spindle motor torque Nm 7 (9,2) 7 (9,2)
Motorquill max. speed rpm 8 000 8 000
Motorquill max. power kW 5,3 (7,5) 5,3 (7,5)
Motorquill max. torque Nm 7 (9,2) 7 (9,2)
HP motorquill max. speed rpm 8 000 8 000
HP motorquill max. power kW 10,6 (15) 10,6 (15)
HP motorquill max. torque Nm 14 (18,4) 14 (18,4)
Max. number of tools in secondary operation tools 2 (4) 2 (4)
Numerical control Fanuc 30i Fanuc 30i
Programming system TB-DECO TB-DECO
14 Tornos soluTions
MULTIDECO
Integrated solution : machine + bar feeder +
chip removal system. flexibility and fast part change (CNC). Rigidity. High speed.
Technical specificaTions MultiDeco 20 / 6b MultiDeco 20 / 8b MultiDeco 32 / 6i
18 linear axes 23 (22) linear axes 18 linear axes
Bar capacity mm 4 - 24 (22) 4 - 24 (22) 8 - 34 (32)
Max. lenght of part mm 100 100 120
Spindle max. speed rpm 6 000 6 000 5 000
S1 spindle motor power kW 11 (15) 15 (18) 22 (26)
100% ED motor power Nm 70 (90) 95 (120) 140 (170)
S2 drill motor speed rpm 6 000 6 000 6 000
S2 motor power kW 2,2 (3,7) 2,2 (3,7) 3,7 (5,5)
100% ED motor power Nm 14 (23) 14 (23) 22 (35)
S3 tapping max. speed rpm 3 000 3 000 3 000
100% ED motor power kW 2,2 (3,7) 2,2 (3,7) 3,7 (5,5)
Counter spindle max. speed rpm 8 000 8 000 8 000
Max. number of fixed tools
in secondary operation 2 (3) 2 (3) 2 (3)
Max. number of rotating tools
in secondary operation 1 (2) 1 (2) 1 (2)
Numerical control Fanuc 16iTB Fanuc 16iTB Fanuc 16iTB
Programming system TB-DECO TB-DECO TB-DECO
15tornos solutions
SaS 16.6
Technical specificaTions sas 16.6
Bar capacity mm Ø 16 / Hex. 13 / Square 11
Max. workpiece length mm 75
Spindle max. speed rpm 8 000
Spindle max. power kW 7,5 (11)
Max. torque Nm 47,7 (70)
Counter spindle max. speed rpm 8 000
Production process parts / min. 30 to 80
Max. number of tools in secondary operation 1
Control type FANuC
Programming system Power mate
Main advantages : very high output – up to 80 parts / minute. Cam operated machines – ideal for large
series runs. More than 3 500 machines in service.
16 Tornos soluTions
aLMaC CU 1007
3, 41/2, 5 axES MINI MaCHINING CENTRE
Main advantages : Custom Configurations. 30 000 rpm motor spindle. 1 / 10 µm incremental scales on the three axes. a completely customised solution, with
integratable options and unbeatable
modularity.
The CU 1007 has X and Y slides on
prestressed rails and a ballscrew. The
vertical axes is formed by a solid cast iron
prism upon which a rectangular sleeve
moves, guided by four rails and moved
by a ballscrew. All drives are operated by
brushless AC motors with digital servo.
17tornos solutions
aLMaC PB 700
5 axES BaR DRILLING MaCHINE
Main advantages : Perfect Rigidity. Wide application Range. 0 to 20 deg. Bar Tilting.
Productivity
The PB 700 is a horizontal drilling machine in bar
and profile stock capable of using 3 or 4 axes,
allowing it to produce in a continuous manner
simple parts.
Modularity
Designed as a modular machine, the PB 700
allows various configurations of the spindles
block (horizontal, vertical and lateral). The
addition of a CN divider adds another element
for the machining or more complex parts.
Specialization
The PB 700 distinguishes itself in applications
for eyeglasses, medical instruments and watch
industry as well as other areas where the
production of small precise parts is required.
Profitability
Derived from 1005 family, the PB 700 offers all
the possibilities of a milling machine working
from barstock and still be very rigid. It allows the
machining of parts (drilling, milling, sawing off)
from bar or profile stock.
18 Tornos soluTions
aLMaC fB 1005
3 TO 6 axES CNC HORIzONTaL MILLING MaCHINE
The bar milling machine FB 1005 is highly
flexible and modular.
It has been de signed to allow a wide range
of optional equipment to be added to the
basic configuration, to suit the type and
complexity of the workpieces.
Main advantages : Excellent productivity and cost-effectiveness. Ideal flexibility and modularity. Ergonomic design. High stability, rigidity and precision. Uncompromising reliability and security. Efficient technical assistance and customer. Support (programming, maintenance, etc.). Short chip to chip time.
19tornos solutions
TORNOS PROvIDES SOLUTIONS
TO HIGH-TECH INDUSTRIES
SPECIaLISING IN THE fOLLOWING SECTORS
aUTOMOTIvE
MEDICaL
ELECTRONICS
MICROMECHaNICS
Edit
ion
Mar
ch 2
01
2 /
MT
– ©
To
rno
s 2
01
2,
all r
igh
ts r
eser
ved
Conforms to the European CE / CEM Safety StandardsThis document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.a. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.a. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply.
TornoS S.A.
Rue Industrielle 111
CH - 2740 Moutier
Tel. +41 (0)32 494 44 44
fax +41 (0)32 494 49 03
www.tornos.com
TornoS TEChnologiES
DEuTSChlAnD gmbh
Karlsruher Str. 38
D - 75179 Pforzheim
Tel. +49 (0)7231 / 910 70
fax +49 (0)7231 / 910 750
TornoS TEChnologiES
FrAnCE
Boîte postale 330
St-Pierre en faucigny
f - 74807 La Roche
s / foron Cedex
Tel. +33 (0)4 50 038 333
fax +33 (0)4 50 038 907
TornoS TEChnologiES
ibériCA
Pol. Ind. El Congost
avda. St Julià, 206 Nave 8
E - 08403 Granollers
Tel. +34 93 846 59 43
fax +34 93 849 66 00
TornoS TEChnologiES
iTAliA Srl
via Cesare Pavese 21
I - 20090 Opera / MI
Tel. +39 02 57 68 15 01
fax +39 02 57 68 15 230
TornoS TEChnologiES
uK lTD
Tornos House
Whitwick Business Park
Coalville
UK - Leicestershire LE67 4JQ
Tel. +44 (0) 1530 513100
fax +44 (0) 1530 814212
TornoS TEChnologiES
(Shanghai) lTD
Hui feng Creativity Garden
feng Yu Building, 1-2f
No. 239, xitai Rd, xu Hui District
CN - Shanghai 200232
Tel. +86 21 6235 1235
fax +86 21 6235 1938
TornoS S.A. ThAilAnD
rEprESEnTATivE oFFiCE
7th floor, 19, Bangna -Trad Soi 34,
Bangna -Trad KM. 3 Road.
Bangna, Bangkok, 10260
Thailand
Tel. +66 2746 8840-1
fax +66 2746 8842
TornoS TEChnologiES
uS CorporATion
840 Parkview Boulevard
US - Lombard, IL 60148
Tel. +1 630 812 2040
fax +1 630 812 2039
www.tornos.us
TornoS bEijing oFFiCE
Rm.1706, Tower a
Dongyu Office Building
Jia #1 Shuguang xili
Chaoyang District
CN - Beijing 100028
Tel. +86 10 5979 8583
fax +86 10 5822 0483
TornoS TEChnologiES
ASiA lTD
Unit 4, Ground floor, Transport City
Building
1-7 Shing Wan Road
Tai Wai, Shatin
N.T., Hong Kong
Tel. +852 2691 2633
fax +852 2691 2133
TornoS TEChnologiES ASiA lTD
MAlAySiA
rEprESEnTATivE oFFiCE
K-7-1, Lorong Bayan Indah Dua,
Bay avenue, 11900 Pulau Pinang,
Malaysia
Tel. +6 04 642 6562 / 642 6563
fax +6 04 642 6561
TornoS TEChnologiES
polAnD Sp. z o.o.
Ul. Spółdzielcza 37-39
55-080 Kąty Wrocławskie
Poland
Tel. +48 71 33 85 618
fax +48 71 33 85 617
TornoS Do brASil, ltda
av. Dr. Cardoso de Melo,
1470 Conj. 606
CEP - 04548-004 vila Olímpia
São Paulo - Brasil
Tel. +55 11 3045 6695