torque vs. speed. general topics torque speed gear ratio

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Torque Vs. Speed

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Page 1: Torque Vs. Speed. General Topics Torque Speed Gear ratio

Torque Vs. Speed

Page 2: Torque Vs. Speed. General Topics Torque Speed Gear ratio

General Topics Torque Speed Gear ratio

Page 3: Torque Vs. Speed. General Topics Torque Speed Gear ratio

What is a Motor?Converts electrical or gas energy into mechanical energy Provides motion Has specifications that must be

designed for Specific Applications

Motor Produce more Speed or Torque Pickup Truck vs. Sports Car

Page 4: Torque Vs. Speed. General Topics Torque Speed Gear ratio

TorqueForce at a distance Rotational strength of a motor Measured in Newton-meters or foot-

pounds Be aware of unit conversions

Speed

Rotations per minute (RPM) May be measured as radians/second

Page 5: Torque Vs. Speed. General Topics Torque Speed Gear ratio

Power

Power = angular velocity * torque Measures how strong and how fast

a motor is spinningMeasured in Watts (radians -Newton-

meters/second) This relationship shows that speed

and torque are inversely relatedLess torque = more speedMore torque = less speed

Page 6: Torque Vs. Speed. General Topics Torque Speed Gear ratio

Gears, Chains & SprocketsGearing can be used to change the output torque/speed Sprockets and chains can be used

for same purpose Slightly less efficiency loss

See drive presentation for details

Page 7: Torque Vs. Speed. General Topics Torque Speed Gear ratio

Power Loss in the Mechanism

Some power from the motor is lost due to friction in the mechanism Gears, belts, cables Bearings, guides Tires, balls, or other deformable item

Power loss is heatHeat and friction are usually not your friends

Page 8: Torque Vs. Speed. General Topics Torque Speed Gear ratio

transmission efficiency is important

Spur gears: 90% per pairWorm and gear: 10%-60%Chain: 85%-95%Rack and pinion 50%-80%

Page 9: Torque Vs. Speed. General Topics Torque Speed Gear ratio

Speed vs. Torque

• Inversely related

•Review: (important concept)

• Stall torque -> speed = 0

• Stall speed -> torque = 0

•More torque -> Less speed

Page 10: Torque Vs. Speed. General Topics Torque Speed Gear ratio

Max Power• Max power = max

output of the motor• This is the power

you should design for

• Torque at max power is half of stall torque

• Speed at max power is half of free speed

Fisher-Price motor

0

500

1000

1500

2000

2500

0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70

Torque (Nm)

Spee

d (ra

d/s)

; Po

wer

(W)

Output power, W

Speed, rad/s

407 W

Stall

Page 11: Torque Vs. Speed. General Topics Torque Speed Gear ratio

Peak Efficiency Fisher-Price motor

0

10

20

30

40

50

60

70

80

90

100

0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70

Torque (Nm)

Eff

icie

ncy,

%

76%

Peak efficiency is about at about 1/3 – 1/6 of stall torque

Occurs at about 60% of Max Power After max efficiency -> efficiency

crashes

Page 12: Torque Vs. Speed. General Topics Torque Speed Gear ratio

After this exhausting presentation…

Definitions of all terms discussedRelationship between torque and speedBasic understanding of gear ratios