total quality management teachings of quality gurus dr. mohamed riyazh khan- doms

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TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

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Page 1: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS

Dr. Mohamed Riyazh Khan- DoMS

Page 2: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

Deming’s Universal Fourteen points

1. Create consistency of purpose with a plan

- Aim & Purpose 2. Adopt the new philosophy of

quality Continuous improvement, Customer Satisfaction, Defect Prevention

Page 3: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

3. Cease dependence on mass inspection4. End the practice of choosing suppliers based solely on price

Loyalty and Trust5. Identify problems and work

continuously to improve the system.

Deming’s Universal Fourteen points

Page 4: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

6. Adopt modern methods of training on the job

7. Change the focus from production numbers (quantity) to quality.

8. Drive out fearCreate Trust, Create Climate

for innovation

Deming’s Universal Fourteen points

Page 5: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

9. Break down barriers between departments. Optimize Efforts of Team, Groups, Staff

10. Stop requesting improved productivity without providing methods to achieve it

11.Eliminate work standards that prescribe numerical quotas.

Deming’s Universal Fourteen points

Page 6: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

12.Remove barriers to pride of workmanship

13.Institute vigorous education and retraining

Self Improvement for Everyone14. Create a Structure in top management

that will emphasize the preceding thirteen points every day.

Deming’s Universal Fourteen points

Page 7: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

CROSBY’S FOURTEEN POINTS1. MANAGEMENT COMMITMENT

Top management must become convinced of the need for quality and must clearly communicate this to the entire company by written policy, stating that each person is expected to perform according to the requirement to be officially changed to what the company and the customers really need.

Page 8: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

2. QUALITY IMPROVEMENT TEAM

Form a team composed of department heads to oversee improvements in their departments and in the company as whole.

CROSBY’S FOURTEEN POINTS

Page 9: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

3. QUALITY MEASUREMENT

Establish measurements appropriate to every activity in order to identify areas in need of improvement.

CROSBY’S FOURTEEN POINTS

Page 10: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

4. COST OF QUALITY

Estimate the costs of quality in order to identify areas where improvements would be profitable.

CROSBY’S FOURTEEN POINTS

Page 11: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

5. QUALITY AWARENESSRaise quality awareness among

employees. They must understand the importance of product conformance and the costs of non-conformance

CROSBY’S FOURTEEN POINTS

Page 12: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

6. CORRECTIVE ACTIONTake Corrective action as result of

steps 3 and 4.

7. ZERO DEFECTS PLANNINGForm a committee to plan a program appropriate to the company and its culture

CROSBY’S FOURTEEN POINTS

Page 13: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

8. SUPERVISOR TRAINING

All levels of management must be trained in how to implement their part of the quality improvement program.

CROSBY’S FOURTEEN POINTS

Page 14: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

9. ZERO DEFECTS DAYSchedule a day to signal to employees that the company has a new standard

10. GOAL SETTINGIndividuals must establish improvement goals for themselves and their groups.

CROSBY’S FOURTEEN POINTS

Page 15: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

11. ERROR CAUSE REMOVAL

Employees should be encouraged to inform management of any problems that prevent them from performing error-free work.

CROSBY’S FOURTEEN POINTS

Page 16: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

12. RECOGNITION

Give public, non-financial appreciation to those who meet their quality goals or perform outstandingly

CROSBY’S FOURTEEN POINTS

Page 17: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

13. QUALITY COUNCILS.

Composed of quality professionals and team chairpersons, quality councils should meet regularly to share experiences, problems and ideas.

CROSBY’S FOURTEEN POINTS

Page 18: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

14. DO IT ALL OVER AGAIN

Repeat steps 1 to 13 in order to emphasize the never-ending process of quality improvement.

CROSBY’S FOURTEEN POINTS

Page 19: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

Juran’s Ten Steps to Quality improvement are

1. Build awareness of opportunities to improve

2. Set Goals for improvement3. Organize to reach goals4. Provide training5. Carry out projects to solve

problems

Page 20: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

6. Report Progress7. Give recognition8. Communicate results9. Keep score10.Maintain momentum by making

annual improvement part of the regular system’s and processes of the company

Juran’s Ten Steps to Quality improvement are

Page 21: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

CONTINUEOUS PROCESS IMPROVEMENT

1PROCESS

2CONTROL

3IMPROVE

PLAN

IMPROVE

UCL

LCL

UCL

LCL

Page 22: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

SYSTEM TOOLS

QI TEAM

PROCESS

PART

ICIP

ATIV

E CU

LTUR

E VI

SION

COMMITMENT

COMM

UNICATION

Page 23: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

TQC

- MISSION - CONT QUALITY IMPROVEMENT

CUSTOMER FOCUS

SYSTEMATIC PROBLEM SOLVING

SQCAN INTEGRATED TQM ACTION

MANAGEMENT COMMITMENT

TOTAL PARTICIPATION

Page 24: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

SPC,

SQ

C

CUST

OM

ER S

UPP

LIER

CH

AIN

MG

MT

CON

TRO

L S

YSTE

M

PRO

CESS

F

LEXI

BILI

TY

WO

RK P

LAN

IMPR

OVE

MEN

T

* QUALITY PLANNING * LEADERSHIP * VISION

* CONTINUOUS IMPROVEMENT * VALUE ADDITION * EMPLOYEE INVOLVEMENT

Page 25: TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS

QAPRODUCT

DEVELOP