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TRANSCRIPT
**E12**-A AND **E12**-D
Toyota Genuine Audio
INSTALLATION INSTRUCTIONS
FOR
TOYOTA MOTOR CORPORATIONManual Ref. n° AIM 000 164-1
Corolla (RHD)
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 205-04
PRECAUTIONS
• Be sure to disconnect the negative (-) lead from the battery ter-minals.
• Do not pinch the rear wiring or harness in the tightened part.
• When passing the wires through the bulkhead or other panels,use a grommet to ensure waterproofing.
• Protect the wiring using tape when it is passed through a hole.
• When disconnecting the connectors, be sure to grip the con-nector body. Do not tug on the wiring.
• Do not forcibly pull any car wiring harness. Rough tugging mayresult in opened connections, or a broken wire or harness.
• Confirm that lamps, horn, wiper and other car accessories operatenormally.
• Protect your car using wing covers, seat and so on.
• Use the correct tool when tightening bolts or nuts.
• Before drilling a hole, check that the rear of the mounting wallis clear.
• Be sure to firmly tighten connectors and terminals.
• Before connecting the power wiring to the battery, check thewiring connections, harness, etc. to see that they are properlysecured.
• Check body and trim near area of installation to be certain nodirt or scratches resulted from the installation.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
waterproof - O.K. !!
Grommet
Stop it !
Taping
Insertcompletely
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 3 05-04
TABLE OF CONTENTS
1. Application Chart......................................................................................................................................................... 4
2. System Layout ............................................................................................................................................................ 5
3. In-Dash 6CD Changer Installation ............................................................................................................................... 7
4. Hide Away 6CD Changer Installation........................................................................................................................... 19
5. Tweeters Installation ................................................................................................................................................... 25
6. Subwoofer Installation ................................................................................................................................................ 30
audi
o ap
l cha
rt m
mc
04 c
orr.
xls
Hid
e-A
way
CD
-Cha
nger
TM
0461
(086
01-0
0911
)N
avig
atio
n Sy
stem
TN
S300
(085
45-5
2801
)
1C
D-T
uner
(onl
y)St
anda
rd fr
om fa
ctor
y
2C
D-T
uner
+ C
D-C
hang
er
Stan
dard
from
fact
ory
Stan
dard
from
fact
ory
.
(1)
3C
D-T
uner
+ N
avig
atio
n (T
BT)
Stan
dard
from
fact
ory
.
(2)
4C
D-T
uner
+ C
D-C
hang
er +
Stan
dard
from
fact
ory
.
(2)
Nav
igat
ion
(TBT
)St
anda
rd fr
om fa
ctor
y
. (1
)
. (2
)
5C
D C
hang
er-T
uner
(onl
y)
Stan
dard
/opt
iona
l fro
m fa
ctor
y
6C
D C
hang
er-T
uner
+ C
D-C
hang
erSt
anda
rd/o
ptio
nal f
rom
fact
ory
Stan
dard
/opt
iona
l fro
m fa
ctor
y
. (1
)
7C
D C
hang
er-T
uner
+ N
avig
atio
n (T
BT)
Stan
dard
/opt
iona
l fro
m fa
ctor
y
. (2
)
8C
D C
hang
er-T
uner
+ C
D-C
hang
er +
St
anda
rd/o
ptio
nal f
rom
fact
ory
.
(2)
Nav
igat
ion
(TBT
)St
anda
rd/o
ptio
nal f
rom
fact
ory
.
(1)
.
(2)
10H
ead
unit
Stan
dard
/opt
iona
l fro
m fa
ctor
y
St
anda
rd/o
ptio
nal f
rom
fact
ory
.
(1)
(1) L
ocat
ed u
nder
the
RH
sea
t, (2
) loc
ated
und
er th
e LH
sea
t
HEA
D U
NIT
In D
ash
CD
-Cha
nger
TM
056
1(08
601-
0090
7)
REQ
UIR
ED A
DD
ITIO
NA
L PA
RTS
+ A
DD
-ON
UN
IT(S
)
CO
MB
INA
TIO
N
wire
086
95-0
0370
-
F/K
0869
5-02
800
+ w
ire 0
8695
-003
70w
ire 0
8695
-003
70
F/K
0869
5-02
800
+ w
ire 0
8695
-003
70
-
F/K
(PZ
425-
E033
6-60
) + w
ire 0
8673
-648
00 +
wire
086
73-6
4801
F/K
(PZ
425-
E033
6-60
) + F
/K 0
8695
-028
00 +
wire
086
95-0
0370
+ w
ire 0
8673
-648
01 +
w
ire 0
8673
-648
00
F/K
(PZ
425-
E033
6-60
) + w
ire 0
8695
-003
70 +
wire
086
73-6
4801
+ w
ire 0
8673
-648
00
F/K
(PZ
425-
E033
6-60
) + F
/K 0
8695
-028
00 +
wire
086
95-0
0370
+ w
ire 0
8673
-648
01 +
w
ire 0
8673
-648
00
AVN full map navi-system
F/K
(PZ
425-
E033
6-60
) + w
ire 0
8673
-648
00 +
wire
086
73-6
4801
wire
086
95-0
0370
F/K
(PZ
425-
E033
6-60
) + w
ire 0
8695
-003
70 +
wire
086
73-6
4801
+ w
ire 0
8673
-648
00
UDA (Unique Design Audio)
F/K
0869
5-02
800
+ w
ire 0
8695
-003
70
AU
DIO
AP
PL
ICA
TIO
N C
HA
RT
TM
ME
-CA
Div
isio
n D
ev. D
ept.
- 05
May
, 200
4
Co
rolla
**E
12**
-A a
nd
**E
12**
-D(L
HD
+ R
HD
)
Subw
oofe
r 08
691-
0083
4: O
n th
e flo
or, p
refe
rabl
y un
der
the
RH
sea
t (if
free)
, und
er L
H a
lso
poss
ible
(if
free)
2. SYSTEM LAYOUT
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 5 05-04
See Application Chart
6
HIDE-AWAY 6 CD-CHANGER
6
IN-DASH 6 CD-CHANGER
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 605-04
See Application Chart
24
24
SUBWOOFER
TWEETERS
21
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 7 05-04
IN CASE OF MANUAL AIR CONDITIONER
2.a) Remove the screw and control knob
.: Screw (1x)
b) Remove the lower cluster panel . : Clip (8x)
31004
100
3. IN-DASH 6CD CHANGER INSTALLATION
1.a) Remove the shift cover .
: Clip (6x)b) Remove the ashtray .2
1
Fig. 1
Fig. 2
Put the protective tapes on the shadedareas. Be sure to remove the partscarefully not to damage the section.
CAUTION
Fig. 3
IN CASE OF AUTO AIR CONDITIONER
3. Remove the lower cluster panel . : Clip (8x)
3
Put the protective tapes on the shadedareas. Be sure to remove the partscarefully not to damage the section.
CAUTION
2
1
1003
3
Nylon pry tool
Nylon pry tool
Nylon pry tool
4
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 805-04
4.a) Remove the centre cluster panel .
: Clip (4x): Screw (4x)
b) Remove the combo .6101
5
Fig. 4
6
5
101
5. Cut the tape (10 pieces).
Fig. 5
6.a) Route and attach the changer wire
to the reinforcement pipe using tape (2x) as shown.
b) Bundle up the excess changer wire and attach it using tape (1x) asshown.
1
2
1
2
Fig. 6
When installing the combo check thatthe changer wire does not overlap thethe rear of the combo.
CAUTION
Excess wire Duct
1
2
1
Reinforcement pipe
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 9 05-04
7. Route and attach the changer wire using tape (1x) as shown.1
2
Fig. 7
When installing the in-dash 6CDchanger check that the changer wiredoes not overlap the rear of the 6CDchanger.
CAUTION
2
1
8.a) Connect the changer wire to the com-
bo using the conversion harness .
b) Refit the combo and centre cluster.: Clip (4x): Screw (4x)101
56
3462
Fig. 8
A conversion harness (P/N 08695-00370) is needed for connection to theaudio unit.
34
NOTE
52
101
Reinforcement pipe
6
34
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 1005-04
9. Fit the spring nuts (2x).40
Fig. 9
Slightly expand the spring nuts andinstall them gently.
CAUTION40
40
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 11 05-04
10. Fit the sub brackets (L + R) usingscrews as shown.
: Screw (2x)102102
4
Fig. 10
11. Fit the side brackets (L + R) to the in-dash changer-unit using screws .
: Screw (4x)7
76
5
Fig. 11
4
102
4
5
6
102
7
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 1202-02
12. Fit the in-dash changer-unit usingscrews + .
: Screw (2x): Tapping screw (2x)104
103104103
6
Fig. 12
13.a) Remove the distortion spring .b) Remove the cover from the lower
cluster panel .310
9
Fig. 13
14. Attach protection tape to the lowercluster panel as shown in order notto damage the surface of the lowercluster panel .3
311
Fig. 14
104103
9
10
3
113
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 13 05-04
17. Mark the cluster panel by using thetemplate ‘front’ .8
3
Fig. 17
IN CASE OF MANUAL AIR CONDITIONER
15. Attach protection tape as shown sothat there will be no scrap adhering tothe reverse side of the lower clusterpanel .3
11
Fig. 15
16.a) Copy the template from the manual
(page 34).b) Cut the templates using scissors.
Fig. 16
11
3
19mm19mm
185mm
Marking
Marking
3
Edgefits Edge fits
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 1405-04
20. Mark the lower side of the reverse sideof the cluster panel using a ruler.3
Fig. 20
18. Mark the right side of the cluster panelusing template ‘RH’ .93
Fig. 18
19. Mark the left side of the cluster panelusing the template ‘LH’ .103
Fig. 19
Marking
Marking
Marking
Ruler
5mm
55mm
55mm
55mm
25mm
5mm
25mm
185mm
185mm
9
10
10
3
3
3
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 15 05-04
21. Make 2 cuts at the 2 marked points inthe lower cluster panel as shownusing a saw.
3
Fig. 21
22. Make a cut in the lower cluster panelas shown using a cutter.3
Fig. 22
Be careful not to damage the lowerpart of the cluster panel with the saw.
CAUTION
Cut
Cut
3
3
23. Cut the 2 ribs as shown using a saw.
Fig. 23
Cut
3
05-04 Corolla (RHD) - 16
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
26. Cut the other markings on the left sideof the lower cluster panel using acutter.
3
Fig. 26
24. Cut the marked areas at the 4 cornersof the lower cluster panel using asaw.
3
Fig. 24
25. Cut the other markings on the rightside of the lower cluster panel usinga cutter.
3
Fig. 25
3
3
Ruler
Ruler
3
05-04
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 17
27. Cut the marked area using a ruler asshown.
Fig. 27
Ruler3
28. Fit the panel on the lower clusterpanel using clips .
: Clip (2x)12
12311
Fig. 28
3
3
12
12
11
11
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 1805-04
29. Reinstall the lower cluster panel .3
Fig. 29
3
11
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 19 05-04
4. HIDE AWAY 6CD CHANGER INSTALLATION
1.a) Remove the shift cover .
: Clip (6x)b) Remove the ashtray .2
1
Fig. 30
2
1Nylon pry tool
IN CASE OF MANUAL AIR CONDITIONER
2.a) Remove the screw and control knob
.: Screw (1x)
b) Remove the lower cluster panel . : Clip (8x)
31004
100
Fig. 31
3
Fig. 32
IN CASE OF AUTO AIR CONDITIONER
3. Remove the lower cluster panel . : Clip (8x)
3
3
100
4
Nylon pry tool
Put the protective tapes on the shadedareas. Be sure to remove the partscarefully not to damage the section.
CAUTION
Put the protective tapes on the shadedareas. Be sure to remove the partscarefully not to damage the section.
CAUTION
Nylon pry tool
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 2005-04
4.a) Remove the centre cluster .
: Clip (4x): Screw (4x)
b) Remove the combo.101
5
Fig. 33
6
5
101
5.a) Remove the front scuff plate (R).
: Clip (7x)b) Remove the kick panel (R).
: Nut (1x) and clip (1x)10513
10712
Fig. 34
13
12
105
107
6. Remove the bolts at the front ofthe driver’s seat .
: Bolt w/washer (2x)10620
106
Fig. 35
Fasten the bolts with specified torquewhen reassembling.
CAUTION
20
106
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 21 05-04
7.a) Remove the covers (2x) and the
bolts at the rear side of the driver’sseat .
: Bolt with washer (2x)b) Remove the driver’s seat .20
10620106
18
Fasten the bolts with specified torquewhen reassembling.
CAUTION
Fig. 36
106
18
20
8. Cut the tape (10 pieces).1
Fig. 37
1
9.a) Pull back the floor carpet .
: Clip (2x)b) Route the changer wire and attach
using tape (5x).c) Attach the excess wire of the changer
wire onto the cross memberusing tape (2x).
d) Reinstall the carpet .251
152
1
2
25
Fig. 38
15
Excess wire
1
2
25
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 2205-04
10. Route the changer wire along thereinforcement pipe and attach usingtape (2x) as shown.1
2
Fig. 39
1 2
Reinforcement pipe
11.a) Connect the changer wire to the com-
bo using the conversion harness .
b) Refit the combo and centre cluster.: Clip (4x): Screw (4x)101
56
3462
Fig. 40
A conversion harness (P/N 08695-00370) is needed for connection to theaudio unit.
34
NOTE
52
101
Reinforcement pipe
634
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 23 05-04
12. Attach the spacers and the tapes to the base bracket .
: Screw (M5x10) (2x): Spacer with nut (2x): Tape(2x)1
17
15
13
117
Fig. 41
13
15
17
17 131 17
1
13.a) Cut the carpet as shown.b) Strip off the insulation at the reverse
side of the carpet.17
Fig. 42
Rib for insertion of the weather strip
80m
m
269mm
120mm
Cut the carpet
35mm
235m
m
145m
m 17
Console box
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 2405-04
14. Attach the base bracket on the floorunder the driver’s seat.
13
Fig. 43
13
15. Fit the side brackets (2x) to thechanger-unit using screws .
: Flat head screw (M5x8) (4x)20
206
19
Fig. 44
CAUTION
Loosen the screws before movingthem. Screw up after the position ischanged.
CAUTION
Before installing the changer unit,change the two ‘V-H’ screws into the‘H’ (horizontal) position when it isinstalled horizontally.
NOTE
20
19
6
16.a) Connect the changer wire to the
changer unit .b) Fit the changer unit to the base
bracket using screws .: Screw (M5x10)(2x)15
1513
6
6
2
Fig. 45
6
15
13
2
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 25 05-04
5. TWEETERS INSTALLATION
1. Remove the A-pillar cover RH .: Clip (2x)
23
Fig. 46
23 Do not reuse the removed clips. Ordernew clips (part nrs. 75597-05010 and90467-10161).
CAUTION
2. Remove the driver’s side front scuff plate.: Clip (7x)
12
Fig. 47
12
3. Remove the driver’s side kick panel .: Nut (1x) and clip (1x)105
13
Fig. 48
13
105
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 2605-04
4. Cut out the template (see fitting kit)and put it on the A-pillar cover.Drill 2 holes of 7 mm.Drill a hole of 32 mm.
Fig. 49
5. Cut out the necessary foam and ribs atthe back of the A-pillar cover .23
Fig. 50
23
6. Install the tweeter on the A-pillarcover .
: Screw (2x)Mount the A-pillar cover on thevehicle.
23
2223
21
Fig. 51
23
2122
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 27 05-04
7.a) Remove the rubber weather seal .b) Route the tweeter wire harness
behind the rubber weather seal .2423
24
Fig. 52
REPEAT THE INSTRUCTIONS 1 TO 7 FOR THE LH-SIDE PARTS (FIG. 46 - 52)
23
24
RIGHT HAND SIDE
8. Locate and disconnect the 10P con-nector in the kick panel area.
Fig. 53
10P
9. Turn the connector so that the wiresface you and the tab is on top. Connect the red/black wire of thetweeter to the third position from theleft side of the upper row (pos. 3).
Fig. 54
red/black
The shape of the 10P connector canbe slightly different.
NOTE
Splicing Connector
WIRE SIDE VIEW
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 2805-04
10. Connect the red wire of the tweeter tothe second position from the left sideof the upper row (pos. 4).
Fig. 55
Splicing Connector
WIRE SIDE VIEW
red
Fig. 56
10P
LEFT HAND SIDE
11. Locate and disconnect the 10P con-nector (white) in the kick panel area.
10P
12. Turn the connector so that the wiresface you and the tab is on top. Connect the red/black wire of thetweeter to the wire of the third positionfrom the left side of the upper row (pos.3).
Fig. 57
Splicing Connector
red/black
WIRE SIDE VIEW
The shape of the 10P connector canbe slightly different.
NOTE
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 29 05-04
13. Connect the red wire of the tweeter tothe wire of the wire harness of the se-cond position from the left side of theupper row (pos. 4).
Fig. 58
Splicing Connector
red
WIRE SIDE VIEW
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 3005-04
6. SUBWOOFER INSTALLATION
Fig. 59
24
24
Make sure that the connector side ofthe subwoofer is directed towardsthe centre of the vehicle.
24
CAUTION
1. The standard installation position ofthe subwoofer is under the driver’sseat. If it is not feasible, it can beinstalled under the passenger’s seat.
24
Fig. 60
2.a) Remove the screws from the sub-
woofer .b) Fit the attachment brackets (2x) to
the subwoofer using bolts .: Bolt with washer (4x)
c) Attach the cushion tape (2x)(10mm) to the subwoofer .24
28
27
2724
26
24
25
25
26
28
27
24
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 31 05-04
4. Cut the tape (10 pieces).29
Fig. 62
3. Cut the carpet as shown in the illustration.
Fig. 61
29
25
20mm
10mm
115mm
130mm
20mm
THE STANDARD INSTALLATION POSITION OF THE SUBWOOFER IS UNDER THE DRIVER’S SEAT. IFIT IS NOT FEASIBLE, IT CAN BE INSTALLED UNDER THE PASSENGER’S SEAT.
24
Duct
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 3205-04
5.a) Pull back the floor carpet .
: Clip (2x)b) Route and tape the subwoofer wire
harness as shown.30
29
25
Fig. 63
Excess wire
25
30
29
6. Connect the subwoofer wire harnessto the 10P audio connector of the
vehicle wire harness and to the audiounit.
30
Fig. 64
10P
30
7. Before fitting the subwoofer adjustthe sensitivity to the correct position.
24
Fig. 65
24
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 33 05-04
8.a) Tear off the felt from the floor carpet
.b) Fit and attach the base bracket (2x)
to the floor carpet using cushiontape .
: Cushion tape (5mm) (2x)c) Replace the felt and floor carpet .d) Fit the subwoofer and brackets
to the base brackets (2x) using nutsand caps .
: Nut (M5) (4x): Cap (4x)
e) Connect the subwoofer wire harnessto the subwoofer .2430
33
32
3332
31
2624
252628
28
2531
2526
Fig. 66
26
25
3033
32
31
28
26
24
AFTER INSTALLATION AND FUNCTION CHECK, BE CERTAIN TO RE-FIT PANELSAND CONNECTORS CORRECTLY AND TIGHTEN ALL BOLTS TO THE SPECIFIED
TORQUE SETTINGS IN LINE WITH THE REPAIR MANUAL.
Corolla (E12-A + E12-D) TOYOTA GENUINE AUDIO
Corolla (RHD) - 3405-04
TEMPLATE (FOR IN-DASH 6CD CHANGER INSTALLATION)
0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100
CHECK SIZEPrint 100%.
Check with rulers before use.
CAUTION
GENUINE PARTS