toyota motor corporation51d94448-81db-48c4-a470...01-04 corolla verso (rhd) - 10 1. a) attach the...

TOYOTA MOTOR CORPORATION

TVSS VTOYOTA VEHICLE SECURITY SYSTEM

INSTALLATION INSTRUCTIONS for

RHD

Manual Ref. no. AIM 000 075-0

FÜR-FOR-POUR **R1OR

TEILENUMMER - PART NUMBER - NUMERO DE PIECE

MAIN KIT 08585 - 0F810

FITTING KIT 08586 - 0F810

RADAR SENSOR KIT 08192 - 1E890

SIREN KIT 08192 - 1381

Corolla Verso

COROLLA VERSO (RHD) - 2

• BE sure to disconnect the negative (-) lead from the bat-tery terminals.

• Do not pinch the rear wiring or harness in the tightenedpart.

• When passing the wires through the bulkhead or otherpanels, use a grommet to ensure waterproofing.

• Protect the wiring with tape when it is passed through ahole.

waterproof - O.K.!!

Grommet

Taping

• When disconnecting the connectors, be sure to grip theconnector body. Do not tug on the wiring.

Stop it!

• Do not forcibly pull any car wiring harness. Rough tug-ging may result in opened connections, or a broken wireor harness.

• Confirm that lamps,horn,wiper and other car accessoriesoperate normally.

• Protect your car with wing covers, seat and so on.

• Use the correct tool when tightening bolts or nuts.

• Befor drilling a hole, check that the rear of the mountingwall is clear.

• Be sure to firmly tighten connectors and terminals.

Insertcompletely

• Before connecting the power wiring to the battery, checkthe wiring connections, harness, etc. to see that they areproperly secured.

• Check body and trim near area of installation to be cer-tain no dirt or scratches resulted from the installation.

PRECAUTIONS

PLEASE READ THOROUGHLY THESE PRECAUTIONSFOR THIS SYSTEM INSTALLATION

• Always wear a clean uniform and glove to avoid contaminatethe vehicle.

•When placing the removed parts like plastic panel, be careful toavoid contaminating them.

01-04

COROLLA VERSO (RHD) - 3

Precautions .............................................................................................................................................................. 2

System Components• Fitting Kit .......................................................................................................................................................... 4• Main Kit ............................................................................................................................................................. 6• Radar Sensor .................................................................................................................................................... 6• Siren Kit ............................................................................................................................................................ 7

System Layout and Wire Harness Outline ............................................................................................ 8

Connector Arrangement of the TVSS Fitting Kit (Pin View) ....................................................... 9

TVSS Installation Instructions• Vehicle Disassembly ......................................................................................................................................... 10• Wire Harness Installation .................................................................................................................................. 15• Mounting the Radar Sensor .............................................................................................................................. 16• Mounting the TVSS ECU ................................................................................................................................... 20• Mounting the Siren ........................................................................................................................................... 21• Vehicle Disassembly (Engine Compartment) .................................................................................................... 22• Wire Harness Installation (Engine Compartment) ............................................................................................. 23• Mounting the Hood Switch ............................................................................................................................... 24• Attaching the Stickers ....................................................................................................................................... 27

01-04

TABLE OF CONTENTS

COROLLA VERSO (RHD) - 401-04

FITTING KIT 08586-0F810

1

DescriptionNo. Qty.

2

3

4

5

WIRE HARNESS (MAIN)

TVSS ECU BRACKET

RADAR SENSOR BRACKET

FOAM (1 DIVISION ON 1 SHEET)

WIRE TIE (150mm)

1

1

1

1

5

BOLT (M6x20mm)

BOLT (M6, TAPPING)

SCREW (M4x10)

NUT (M4)

CLIP WIRE TIE

SIREN BRACKET

BOLT (M6x18)

NUT (M6)

6

7

8

9

10

11

12

13

1

2

2

2

1

1

2

2

WIRE HARNESS (ENGINE)14 1

HOOD SWITCH15

SCREW (M2x14)16

1

2

CLAMP17

WIRE TIE (200mm)18

4

1

WINDOW STICKER19 2

COROLLA VERSO (RHD) - 5 01-04

21 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18

ATT

OOY

19


MAIN KIT 08585-0F810

I

DescriptionNo. Qty.

TVSS ECU 1

I

RADAR SENSOR 08192-1E890

No. Description Qty

RADAR SENSOR 1

ALUMINUM TAPE 1

TEMPLATE 1IV

III

II

II III IV


SIREN KIT 08192-13810

No. Description Qty

SIREN 1

BOLT 2

NUT 2VII

VI

V

V VI VII


SYSTEM LAYOUT AND WIRE HARNESS OUTLINE

Pre-connector (12P female white)

Ground terminal

Radar sensor connector (4P female white)

TVSS ECU connector (40P female white)

Siren connector (3P female grey)

Hood switch connector (3P female black)

Pre-connector (2P male grey)

TVSS ECU

Radar sensor

Siren

Hood switch15

V

II

I

G

F

E

D

C

B

A

A

B

C

D

E

FG

I

II

V

15


CONNECTOR ARRANGEMENT OF THE TVSS (PIN VIEW)

B

(ground terminal)

2

23 24 25 26 27 28 29 3634 35 37 40

3 5 8 9 10 11 12 16 17 206 7

21

D

(female)

1 2 3

E

(female)

F

(female)

G

(male)

C

(female)

A

(female)


1.a) Attach the masking tape to the centre

cluster area as shown.

b) Remove the centre cluster left and rightside panel .

: Clip 2x (3x): Hook 2 x (3x)

1

Fig.2

2.Remove the centre cluster panel .

: Clip (2x)

: Screw (2x)100

3

Fig.3

3.a) Remove the knob from the centre

cluster panel .

b) Remove the centre cluster panel .

: Clip (2x)

: Screw (3x)100

5

54

VEHICLE DISASSEMBLY

FOR AUTO AIR CONDITIONER

FOR MANUAL AIR CONDITIONER

100

3

100

4

5

Do not remove the masking tape untilthe side panel , will be reassem-bled.

21

NOTE:

Abb. 2 - Fig. 2

2 2

101Remove the hook at the inner sideof the glove compartment.

101

CAUTION

101


Fig.4

4.a) Loosen the manual air conditioner unit

.

: Clip (2x)

b) Disconnect the connector , fromthe manual air conditioner unit .6

87

6

a

c

b

Fig.5

5.

a) Tape up the screwdriver tip before use,

then open the part where the air mix

control cable and mode control

cable is installed.

b) Pull out the air mix control cable and mode control cable asshown in fig.5.

c) Remove the air mix control cable and mode control cable asshown in fig.5.

109

109

109



78

6

109

10

9

•This figure is the removing points in air mix

control cable . Work according to points

as which mode control cable is the same.

•Be careful not to bend the air mix control

cable and the mode control cable .109

109

NOTE:

(or )

109 (or )

109 (or )109 (or )

Fig.6

6.

Remove the end of the air mix control cablecable and mode control cable asshown in fig.6.

109


9 10(or )

•This figure is the removing points in air mix

control cable . Work according to points

as which mode control cable is the same.

•Be careful not to bend the air mix control

cable and the mode control cable .109

109

NOTE:


Fig.7

7.a) Remove the gear shift knob .

b) Remove the gear shift cover .

: Clip (2x)

: Screw (2x)

: Clip (2x)101

100

12

11

Fig.8

8.Remove the driver’s side rear scuff plate .

: Clip (4x)

13

Fig.9

9.Remove the parcel shelf .14

11

101

100

101

100

12

13

14

Fig.11

11.a) Remove the jack from the luggage

under box .

b) Remove the luggage under box .

: Nut (3x)102

19

1918


Fig.10

10.a) Remove the luggage compartment mat

, .

b) Remove the luggage finish plate .

: Clip (4x)

17

1615

WITH THIRD ROW SEAT MODELS

102

17

15

16

18

19

Fig.12

12.Remove the third seat .

: Bolt (3x)10320

WITH THIRD ROW SEAT MODELS

Tighten the bolt with 42 N•m oftorque.

103

NOTE:

20

103

20

103


Fig.14

14.a) Remove the two hooks from the dri-

ver’s side luggage side cover .

: Bolt (2x)

b) Remove the driver’s side luggage sidecover .

: Clip (7x)

: Screw (1x)105

23

104

23

22

105

104

23

22

Fig.13

13.a) Remove the jack from the luggage

under box .

b) Remove the luggage under box .

: Nut (3x)102

21

2118

WITHOUT THIRD ROWSEAT MODELS18

102

21

102

ALL MODELS


Fig.15

1.a) Locate the 12P male connector

(white) from the centre area.

b) Remove and discard the vehicle’s bolt.25

24

Fig.16

2.Attach the ground terminal of the TVSSwire harness using the bolt (1x).61

B

Fig.17

3.Connect the 12P female connector (white) of the TVSS wire harness tothe 12P male connector (white).

241

A

WIRE HARNESS INSTALLATION

B

2524

1 24

6

24

A

B

1

Do not remove the tape securing the12P connector .24

NOTE:


MOUNTING THE RADAR SENSOR

3.

Turn the flat-blade screwdriver withtemplate clockwise to between the thirdand forth position from minimum.

IV

26

4

3

4

3

Fig.20

Fig.18

1.

a) Locate the trimmer in the smallhole.

b) Turn the trimmer counterclockwiseto the minimum position.

c) Stick the flat-blade screwdriver through the template , and thenadjust to "Good" position.

IV

26

a

a

1

Fig.19

2.

a) Insert the flat-blade screwdriver inthe hole.

b) Move down the template until it

touch onto the radar sensor .

c) Find the number of "1" at the centre ofnotch in the template .If it is not found, rotate the template IV

IV

II

IV

26

II

a

26 26IV

No Good

Good

II

26

a

Using the flat-blade screwdriver need to 2mm maximum in width.

26

NOTE:

IV

IV

26

If the flat-blade screwdriver tipdoesn’t fit or slips off the shallow slit(cross-shaped) of the trimmer orslip the template start again fromthe procedure step 1 for adjustment.

IV

a

26

CAUTION:

a


Fig.22

5.Fit the radar sensor to the radar sensorbracket with the

screws (2x) and the nuts (2x).

98

3

II

Fig.23

6.Fit the clip wire tie (1x) to the radar sen-

sor bracket .3

10

Be sure tighten screws firmly.Thesescrews are coated with an adhesive.

8

NOTE:

4.

Measure and attach the aluminum tape on the radar sensor .II

III

Fig.21

II

10.5mm

19mm

III

Cover over a hole of the radar sensorwith the aluminum tape .If this

position is not properly done, radarsensor sensitivity will not be cor-rect.

II

IIIII

NOTE:

II

9

8

3

10

II

3


Fig.25

8.Fit the radar sensor to the passengerside brace using the bolt (1x).727

II

Fig.26

9.Connect the 4P female connector (white) of the TVSS wire harness to the4P male connector of the radar sensor wire harness.

II

1

C

Fig.24

7.a) Secure the radar sensor wire har-

ness using the clip wire tie (1x).

b) Secure the radar sensor excess thewire harness using the wire tie (1x).

c) Wrap the 4P connector (white) into thefoam .4

5

II

10

II

II

5

10

4

II

27 7

1

II

C

Secure the under of the neck of theconnector in the very limit.

NOTE:


11.Route the TVSS wire harness downwardthe passenger side centre cluster area.

1

Fig.27

10.a) Secure the 4P connectors to the TVSS

wire harness using the wire tie (1x).

b) Secure the TVSS wire harness andradar sensor wire harness to thepassenger side brace using the wire tie

(1x).5

II

1

51

5

1

II

1

Fig.28

C

Be sure the clipped end of the wire tie is turned to downward as shown to pre-vent contact with the cluster panel .5

5

CAUTION:


Fig.29

1.Fit the ECU bracket to the TVSS ECU

.I

2

Fig.30

2.Fit the TVSS ECU to the passenger sidebrace using the bolt (1x).728

I

Fig.31

3.a) Connect the 40P connector (white)

of the TVSS wire harness to theTVSS ECU .

b) Secure the TVSS wire harness tothe passenger side brace using thewire tie (1x).5

281

I

1

D

MOUNTING THE TVSS ECU

2

I

7

I

28

I

28

D

1

5


Fig.32

1.a) Fit the siren bracket to the siren

using the bolts (2x) and nuts (2x).

b) Secure the bolt (1x) and nut (1x)lightly here as shown.

1312

VIIVI

V11

Fig.33

2.Locate the 3P connector (grey) in thedriver’s side luggage compartment areaand remove the tape .29

E

Fig.34

3.a) Connect the 3P connector (grey) of

the vehicle harness to the siren .

b) Attach the siren bracket using thebolts (2x) and nuts (2x) asshown.

1312

11

V

E

MOUNTING THE SIREN

V

12

VI

VI

VII

13

29

E

V

13

12

13

11

11

E


Fig.35

1.Remove the hood cover .

: Clip (6x)10630

Fig.36

2.Remove the grille cover .

: Clip (2x)

: Clip (3x)107

31

Fig.37

3.a) Remove the hood lock assembly .

: Bolt (3x)

b) Remove the hood opener cable from the hood lock assembly .32

33

108

32

VEHICLE DISASSEMBLY (ENGINE COMPARTMENT)

30

106

31

107

108

32

33

108


Fig.38

1.Locate the 2P female connector (grey)near the battery , and remove the tape

.3635

34

Fig.39

2.a) Connect the 2P male connector

(grey) of the TVSS wire harness tothe 2P female connector (grey).

a) Route the TVSS wire harness to theradiator upper support area .37

14

3414

G

Fig.40

3.Route the TVSS wire harness in theradiator upper support .37

14

WIRE HARNESS INSTALLATION(ENGINE COMPARTMENT)

34

3536

14

G

34

14 37

37


Fig.41

1.Remove the spring from the hood lockassembly .32

38

Fig.42

2.Attach the hood switch to the hood lockassembly using the screws (2x).1632

15

Fig.43

3.Attach the hood switch connector’s clipto the hood lock assembly , then securethe hood switch wire harness to thehood lock assembly using the wire tie

(1x).5

3215

3215

MOUNTING THE HOOD SWITCH

Confirm and secure the thing that hoodswitch surely hits hood lockthrough the lower side of spring soas not to touch spring to hoodswitch .15

3838

15

NOTE:

38

34

15

16

15

32

5

32


Fig.44

4.a) Refit the spring .

b) Refit the hood opener cable .33

38

Fig.45

5.

a) Connect the 2P connector of theTVSS wire harness to the 2P con-nector of the hood switch .

b) Refit the hood lock assembly .

: Bolt (3x)108

32

15

14

F

Fig.46

6.a) Attach the 2P connector’s clip to the

vehicle’s hole .

b Attach the clamps (4x) inside of theradiator upper support .

c) Route and secure the TVSS wire har-ness to the clamps (4x).1714

3717

39

F

3833

32

14

17

14

15

32

108

32

108

37

39

Confirm operation surely by operat-ing the indoor food opener lever afterhood lock assembly is installed.32

CAUTION


Fig.47

7.Attach the vehicle harness to the vehiclebrace lower hole using the wire tie (1x).18

Wire tie must not bind more than thenecessity.

Bind to the size position of fig 47.

Make sure the fan shroud assembly and the vehicle harness space are5mm over.

40

CAUTION:

18

80mm

40

5mm


ATTACHING THE STICKERS

Fig.48

1.a) Clean the inside surface of both front

windows.

b) Attach the stickers to the indicatedposition.

19

REFIT THE TRIM AND REMOVED PARTS.

10mm19

OK

NG

Fig.49

9Be careful end of the wire cable ,

direction when you refit the air con-ditioner unit as shown in fig 49.10

9CAUTION:

Fig.50

1

42

Do not interfere with vehicle harness

(brown taping) in the TVSS wire har-

ness .

Take the vehicle harness (brown tap-ing) up in the relay box asshown in fig.50 when you refit theremoved parts.

4241

1

40

CAUTION:41

10(or )

toyota motor corporation51d94448-81db-48c4-a470...01-04 corolla verso (rhd) - 10 1. a) attach the...

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