LEAN MASTER CLASSTPM Forms

Available Time - Down Time = Availability Rate % = Available M/C TimeAvailability Rate: (Equipment failure, Set-up & adjustment, Tool change, Start-up)Alternatives: Performance Rate = (Op Time - Perf. loss)/OpTQuality Rate = (Productive time - Defect time)/Prod TimeTOTAL PRODUCTIVE EFFECTIVENESSProcess: Team: Location: Date:

TPE OBSERVATIONRemarksName: Equip.: Part: Date:

TPMCLEANING LISTM/C: Location: Team: Date:

TPM - SOURCE OF PROBLEMS CHECKLISTM/C: Location: Team: Initial Date:

TPM RESULTS SHEETPicturesTotal Productive EffectivenessBeforeAfterM/C: Location: Team: Date: Date:

TPM IMPROVEMENT SHEETPROBLEM:IMPROVEMENT:LAYOUTAttach to the requests for serviceTPM Tag No. Equipment: Location: RAISED BY: __________________________________________RESPONDENT: __________________________________________PROMISED BY: __________________DELIVERED ON: __________________ Date: