traction...

www.pluton.ua 1

TRACTION SUBSTATIONS for city electric transport

www.pluton.ua 2

ABOUT COMPANY

www.pluton.ua 3 www.pluton.ua 3

5 Novostroyek St. Zaporozhye Ukraine, 69076 tel.:+380 61 220-48-11 fax: +380 61 220-48-12 E-mail: [email protected] www.pluton.ua

PLUTON GROUP OF COMPANIES. MAIN OFFICE

www.pluton.ua 4

PLUTON GROUP OF COMPANIES

In India: PPS International, Delhi

In Republic of Belarus: PlutonGroup Ltd., Minsk

In Germany: Ingenieurbüro Hübner, Berlin!

In Commonwealth of Australia: “Pluton Rail” PTY LTD, Adelaide

www.pluton.ua

In Russian Federation: CJSC ETC “Pluton”, Moscow

In Republic of BelarusPlutonGroup

In Poland: Pluton Polska, Warsaw

In Republic of Kazakhstan: Pluton official representative, Almaty!!

www.pluton.ua 5

PLUTON. GENERAL INFORMATION

Number of employees

•! In Ukraine – more than 280 persons

•!Other countries – more than 100 persons

Location of Mother Company PrJSC PLUTON 5, Novostroyek St. Zaporozhye, Ukraine

Education level

•! 70 % - personnel with higher education

•! 20 % - personnel with technical secondary education

Share of exports

•!Over 80 %

www.pluton.ua 6

"#$#! "#%&! "#%'! "#%(! "#("! "#()! "#(%! "##*! "##+! "##$! "###! &**&! &**'! &**(! &*""! &*")! &*"%!

All-Union Production Association“Preobrazovatel" – leading manufacturer of electrical industry in the Soviet Union

PLUTON ,!!leading manufacturer of equipment for traction substations of public electric transport, metro and railway

1970

1996

PLUTON. HISTORY

www.pluton.ua 7

PLUTON. ORGANIZATION CHART

Management Board

Workshops

Motor Vehicle Shop

Sales Department

Economic Activity and

Financial Unit

Sales Promotion

Unit

Production Unit

Engineering Unit

Design Department

Software Department

Traction Substations Department

Methods Department

Material Support Unit

ProcurementDepartment

Foreign Economic Activity Department

Translation Department

HR Unit

Health and Safety Department

Project Department

Foreign Economic

Activity Unit

Accounting Department

Chief Power Engineer Department

HR Department

Legal Unit

Legal Department

Drive and Automation Systems Department

Installation & Installation Supervision Department

Adjustment Department

Testing Laboratory

Central Warehouse

Finished Products Warehouse

Planning and Production

Department

Quality Department

Security Service

Reconstruction and Development

Department

Automatic Control Systems Department

Advertising and Design Department

Standardization Department

www.pluton.ua 8

PLUTON. CONFORMITY CERTIFICATES

Occupational Health and Safety Management System

Environmental Quality System

Quality Management System

www.pluton.ua 9

“TURN-KEY” TRACTION SUBSTATIONS

www.pluton.ua 10

TRACTION SUBSTATIONS. EQUIPMENT

Rectifier units:

•! rectifiers;

•! transformers

Medium voltage switchgear 6 kV, 10 kV, 17,5 kV, 20 kV, 35 kV, 40,5 kV

Auxiliary equipment:

•!Control current cabinets;

•!Auxiliary cabinets;

•! Input equipment.

DC Switchgear 600 V, 750 V, 1500 V

Modular traction substations

SCADA System:

•! lower level including duty operator’s automated workplace;

•! power operator’s upper level control system (SCADA).

www.pluton.ua 11

NEX MV switchgears are manufactured by Pluton Company under the license of Schneider Electric Industries SAS. 10 (6) kV, 17,5 kV NEX cubicles have metal enclosure for indoor installation at step-down and distribution substations.

MEDIUM VOLTAGE SWITCHGEARS

www.pluton.ua 12

•! Smaller overall dimensions;

•! Resistance to the impact of internal arc;

•! Protection against faulty actions of the personnel due to inbuilt interlocks;

•! Relay protection digital units;

•! Integration into dispatch system.

MEDIUM VOLTAGE SWITCHGEARS Main Advantages:

www.pluton.ua 13

Rectifiers are produced both with “zero” and “bridge” 6 and 12-pulse rectification circuits. Rectifier arm can be made with “diode-diode” or “diode-fuse” structure. Rectified current 800 !, 1000 !, 1250 !, 2000 !, 2500 !, 3000 !. As a rule, rectifier includes dry transformer manufactured using Resibloc® technology.

RECTIFIERS!

www.pluton.ua 14

Pluton offers fixed and withdrawable rectifiers.

Advantages of withdrawable rectifiers: •! Easy access to components for

convenient maintenance; •! Compact design; •! Operating safety; •! High capacity; •! Microprocessor control and protection

system.

RECTIFIERS! Withdrawable!rectifiers

www.pluton.ua 15

•! Forced current division in parallel branches;

•! Two diodes connected in series provides longer service life due to decrease of cyclic-repeated loads, double reserve in class;

•! Diodes diagnostics in four parameters;

•! Diodes heating temperature supervision;

•! Protection against overvoltage;

•! WEB – interface;

•! Events protocol.

RECTIFIERS! Main Advantages:

www.pluton.ua 16

Protection panels Protection of power semiconductors against internal and external switching surge.

Power Diodes Pill power diodes class 25 manufactured by VISHAY. For better reliability, longer service life, each rectifier arm has 2 diodes connected in series.

Galvanic isolation boards Protection against internal switching surge voltage. Information acquisition on diode condition and temperature for the analysis of diodes condition by diagnostics system.

RECTIFIERS.!MAIN COMPONENTS

www.pluton.ua 17

Protection, diagnostics and control system

•! Built on the basis of industrial controller 4PP!70 manufactured by Bernecker & Rainer (Austria);

•! Monitoring of each diode parameters in dynamic mode during rectifier operation;

•! Event logging;

•! Visualization of temperature distribution, voltage distribution and other diodes parameters;

•! Protection of rectifier and transformer;

•! Communication with SCADA system.


www.pluton.ua 18


The following data is displayed on visualization panel 4PP70:

•! rectifier single-line diagram;

•! events log;

•! diodes temperature;

•! diodes temperature variation diagram;

•! voltage distribution between two diodes in series;

•! signals:

- transformer overheating; - doors condition; - rectifier overheating; - diode parameters derating; - diode breakdown; - diode fault.

www.pluton.ua 19

Rectifiers manufactured by PrJSC “Pluton”!were successfully type-tested for the conformity to the International standards in test center IPH Institut (Berlin, Germany).

RECTIFIERS! IEC Conformity Tests

www.pluton.ua 20

TRANSFORMERS

•! Reliable operation under conditions of high pollution density, high humidity, low temperature;

•! Dynamic stability of the winding to mechanic loads - 650 - 750 N/mm2;

•! Self-damping in case of impact of external flame or electric arc without emission of dangerous gas. All the materials are flame-resistant and do not sustain combustion process;

•! Vibration-absorbing units;

•! Windings and core temperature supervision;

•! “Cold” start with maximum load;

•! Minimum technical maintenance;

•! Resistance to overvoltage and short-circuit currents. RESIBLOC® Transformer

Main Advantages:

www.pluton.ua 21

DC switchgears include components from world-leading manufacturers with high switching capacity, high dynamic resistance to short-circuit currents, and sufficient mechanical durability.

DC SWITCHGEARS

www.pluton.ua 22

•! Smaller overall dimensions;

•! Application of maintenance-free components;

•! High reliability;

•! Convenient maintenance and personnel safety;

•! Inbuilt microprocessor monitoring and traction network protection system;

•! Complete automation, no human factor in substation equipment operating control;

•! Long service life (30 years);

•! Protection against dust and humidity (protection level IP43).

DC SWITCHGEARS Main Advantages:

www.pluton.ua 23

DC SWITCHGEARS. MAIN COMPONENTS

DC High Speed Circuit Breaker (Secheron or General Electric)

•! Design providing minimum maintenance;

•! High switching capacity;

•! Longtime mechanical durability;

•! Minimum tripping time.

www.pluton.ua 24

DC High Speed Circuit Breaker (Secheron or General Electric)

•! Mechanical simplicity;

•! Automatic setting of contact tightness;

•! Long lifetime;

•! Insulation material wiping under arc;

•! Stepless regulation of trip setting;

•! High mechanical resistance - 8"25000 cycles.


www.pluton.ua 25


Service busbar double-pole disconnector

•! Crimp-type;

•! Wiping contacts;

•! Long time without maintenance;

•! Silent economic electric drive;

•! High electrodynamic resistance;

•! High mechanical resistance (30 000 cycles);

•! Allows to install trolley into service position without mechanical effort.

www.pluton.ua 26

Service busbar double-pole disconnector Disconnectors have a unique crimp- type contact system design with double gap and wiping contacts, geared by a small-sized servo drive. Disconnectors are classified as maintenance-free components, with the number of cycles before maintenance - 30,000 cycles (or 20 years).


www.pluton.ua 27

Disconnector operation features

Outgoing feeder busbar

EDT disconnector fingers

High-speed circuit-breaker busbar

Closing of contacts

Contacts lapping


www.pluton.ua 28

DC SWITCHGEARS. MAIN COMPONENTS Disconnector operation diagram

www.pluton.ua 29

Single-pole disconnector

To increase safety during maintenance and repair we apply earthing single-pole disconnectors EST, controlled by small servodrive. Earthing can be applied to outgoing feeder remotely by the operator-!!


www.pluton.ua 30


www.pluton.ua 31


www.pluton.ua 32


Cable Control System •! Resistance measurement range of external cable insulation

50 - 500 kOm; of internal cable insulation 200 - 2000 kOm;

•! Operating line power supply;

•! 3 pairs of discrete failure signals;

•! Galvanic isolation from processing module (SMTN-3 system) by means of optic fiber.

www.pluton.ua 33


Line Tester (Short Circuits Tester SCT) • Line resistance measurement;

• High speed circuit breaker tripping interlock.

www.pluton.ua 34


Control, Monitoring and Protection System •! Complete automation of cubicle and traction substation

control;

•! Cubicle and traction substation equipment condition monitoring with equipment self-diagnostics function;

•! Cubicle events logging at traction substation;

•! Data transfer to the upper control level;

•! Traction network protection with present day microprocessor system SMTN-3.

Control, Monitoring and Protection System

•

•

•

•

•

www.pluton.ua 35

Input-output modules of X20 controller

Visualization panel and CPU 4PP!70

Traction network monitoring and protection system SMTN-3

Traction network monitoring

Visualization panel



www.pluton.ua 36


Traction network monitoring and protection system SMTN-3. System modules

Measuring module Measuring module

Processing module


www.pluton.ua 37

Main Protections:

•! instantaneous overcurrent;

•! overcurrent protection;

•! current rate of rise protection;

•! current increment directional protection;

•! overvoltage protection;

•! undervoltage protection;

•! thermal protection;

•! breaker failure.

!"#$%&'()*+,-%&*).)#-

/0%1

20%3%

/45672456

8*$9$:'&$#-)%;$<-:'


Traction network monitoring and protection system SMTN-3. Protections


./01!21345!4614!

76891:;8<!8=164;8<!

www.pluton.ua 38


Traction network monitoring and protection system SMTN-3. Parameters setting


HMI interface on panel PC screen

Methods of parameters setting:

•! local HMI interface based on LCD touch screen;

•! remote HMI interface based on WEB- technologies;

•! remote access to device using ModBusTCP/IP protocol, for upper level systems and power management systems, etc.

www.pluton.ua 39


Traction network monitoring and protection system SMTN-3. Interface


Fast track curve in WEB interface Remote viewing of emergency records

www.pluton.ua 40

DC Switchgears manufactured by PrJSC “Pluton” were successfully type-tested for conformity to International standards in test center IPH Institut (Berlin, Germany).

DC SWITCHGEARS. IEC Conformity Tests

www.pluton.ua 41

NEGATIVE BUSBAR SWITCHGEAR

Negative busbar switchgears

•! High reliability and repairability;

•! Easy access to measuring instruments, and also to the components subject to regulation, adjustment and internal inspection;

•! Integration into common automatic system of traction substation control and communication with upper control level.

www.pluton.ua 42

Auxiliary set consists of: •! Auxiliary cabinet. •! Input equipment. •! Control current cabinet.

Set of auxiliary cabinets links up ideally with other equipment that we supply for public electric transport traction substations. Equipment includes relay-switching units from world-leading manufacturers.

AUXILIARIES EQUIPMENT

www.pluton.ua 43

•! High reliability;

•! Smaller dimensions and weight;

•! Convenient maintenance and less time for maintenance and trouble-shooting;

•! Lower fire possibility;

•! Personnel protection against electrical shock;

•! Integration into common automatic system of traction substation control system and communication with upper control level

AUXILIARIES EQUIPMENT Main Advantages:

www.pluton.ua 44

SCADA SYSTEM

SCADA System has three-level structure:

3th level.

Operator control

2nd level.

Substation control

1st level.

Cubicle control

www.pluton.ua 45

1st level.

Cubicle control

SCADA SYSTEM

Traction substation equipment (switchgear, rectifiers, auxiliary equipment, etc.) is controlled at the first level. The first level of control is implemented on the basis of modern industrial controllers built into the equipment. Controllers monitor and control equipment, as well as perform protection functions.

www.pluton.ua 46

2nd level.

Substation control

SCADA SYSTEM

Second level provides general substation control.

Substation control level provides:

•! supervision of current mode and status of the main circuit of the substation from the automatic workplace of operation personnel;

•! control of switching units in normal and emergency modes;

•! registration of emergency messages;

•! events logging;

•! display of current status of traction substation equipment, operation of hardware and software, etc. on mimic diagrams of the monitor.

www.pluton.ua 47

3th level.

Operator control

SCADA SYSTEM

The third level of control combines dispersed traction substations into a single system, which provides remote control and monitoring using software and hardware of operations control center. Modern backup servers are applied for collecting and processing of data from substation controllers. Power operators workstations, as well as video wall displaying the state of all substations electrical equipment is provided for substations operational control.

www.pluton.ua 48

SCADA SYSTEM

•! Smaller dimensions;

•! High accuracy of measured values transfer;

•! Diagnostics of operation of all the system units and communication channels;

•! Constant logging of personnel’s actions on equipment control;

•! Improved reliability due to 100 % redundancy on all the control levels;

•! Information compatibility with upper level system.

Main advantages (1st and 2nd control levels):

www.pluton.ua 49

SCADA SYSTEM

•! Improved reliability and operational efficiency of control of city electric transport power supply system;

•! Unified user interface;

•! High fault-tolerance of the system, redundancy of critical units;

•! Common database of technological data;

•! Diagnostics of hardware and software;

•! High speed of data processing;

•! Optimization of personnel functionality. !

Main advantages (3rd control level):

www.pluton.ua 50

Modular traction substation is an integrated solution for reliable power supply of electric transport catenary. Modular traction substation can be used as transportable or fixed electric power distribution point. !Modular traction substation is designed for operation in automatic mode being an unattended installation.

MODULAR TRACTION SUBSTATIONS

www.pluton.ua 51

•! minimum of construction works on installation site;

•! high readiness for commissioning;

•! rapid mounting (simple connection of primary and secondary circuits);

•! possibility to configure different circuits;

•! antiburglar protection and disassembling;

•! easy access to equipment;

•! mobility and possibility to move to the new operation place.

MODULAR TRACTION SUBSTATIONS Main Advantages:

www.pluton.ua 52

Modular traction substation is a functionally finished product with organization of power and secondary circuits connections. Modular traction substation can be of single-, double- or triple-unit type. Manufacturing of modular traction substation for a more number of units is possible on case of necessity. Modules are mechanically unrelated, and are installed in accordance with the design solution.


www.pluton.ua 53

Reliable power supply is provided by modern traction equipment system, automatically controlled by SCADA system. Modular traction substation is equipped with: •! operating and emergency lighting

system, •! heating, ventilation, air conditioning

system, •! intruder alarm, •! fire extinguishing system.


www.pluton.ua 54

CUSTOMER CARE

We provide complete range of services:

•! recommendations on equipment selection;

•! design;

•! installation; •! substation adjustment and

commissioning;

•! overall tests; •! technical support;

•! Customer’s personnel training; •! warranty and post-warranty

maintenance.

www.pluton.ua 55

IMPLEMENTED PROJECTS

www.pluton.ua 56

MAIN IMPLEMENTED PROJECTS 288 project in more than 60 cities

www.pluton.ua 57

Republic of Belarus

City public electric transport of Minsk, Grodno, Gomel, Brest, Vitebsk, Mogilev, Bobruysk Supply of equipment for traction substations: •! Rectifier - 74 units. •! Transformer - 33 units. •! DC Switchgear 600 V - 158 units. •! Auxiliaries equipment - 16 units. •! Cable protection cabinet - 3 units.

IMPLEMENTED PROJECTS CITY ELECTRIC TRANSPORT

www.pluton.ua 58

Russian Federation City electric transport traction substations in Moscow, Saint-Petersburg, Rybinsk, Volgograd, Ufa, Khimki, Tomsk, Lipetsk Supply of equipment for traction substations: •! Rectifier - 106 units. •! Transformer - 12 units. •! DC Switchgear 600 V - 14 units. •! Auxiliaries equipment - 2 units. •! Cable protection cabinet - 1 unit.


www.pluton.ua 59

Russian Federation

Moscow monorail transport system Package supply of equipment for the first line of Moscow monorail transport system traction substations and depot: •! Rectifier - 14 units. •! Auxiliaries equipment - 7 units. •! Cables connection cabinet - 30 units. •! Double-pole earthing cabinet - 30 units.


www.pluton.ua 60

Russian Federation

Naberezhnye Chelny City Electric Transport Supply of three-unit modular traction substation: •! Module - 3 units. •! NEX Switchgear 6 kV - 1 set. •! Transformer - 3 units. •! Rectifier - 3 units. •! DC Switchgear 600 V - 12 units. •! Auxiliaries equipment - 1 set. •! SCADA system - 1 set.


www.pluton.ua 61

Ukraine!

Kiev and Odessa City electric transport Supply of equipment for traction substations:

•! NEX Switchgear 10 kV - 1 set. •! Rectifier - 122 units. •! Transformer - 12 units. •! DC Switchgear 600 V - 97 units. •! Auxiliaries equipment - 56 units. •! SCADA system - 2 sets.


www.pluton.ua 62

Ukraine

Lvov city electric transport Modernization of Operations Control Center and 19 Traction Substations for Power Supply of Lvov City Electric Transport Network: •! Switchgear 6 kV - 85 units. •! Equipment for retrofit of existing Switchgears 6 kV - 79 sets. •! DC Switchgear 600 V - 40 units. •! Equipment for retrofit of existing Switchgears 600 V - 130 sets. •! Auxiliaries equipment - 72 units. •! SCADA system - 42 sets.


www.pluton.ua 63

Ukraine

Lvov city electric transport Supply of three-unit modular traction substation for TS-17: •! Module - 3 units. •! NEX Switchgear 6 kV - 1 set. •! Transformer - 3 units. •! Rectifier - 3 units. •! DC Switchgear 600 V - 12 units. •! Auxiliaries equipment - 1 set. •! SCADA system - 1 set.


www.pluton.ua 64

Ukraine Vinnytsia Tram Supply of two-unit modular traction substation: •! Module - 2 units. •! NEX Switchgear 10 kV - 1 set. •! Rectifier - 2 units. •! Transformer - 2 units. •! DC Switchgear 600 V - 8 units. •! Auxiliaries equipment - 1 set. •! SCADA system - 1 set.

Krivoy Rog high-speed tram Supply of equipment for 7 substations for high-speed tram line in Krivoy Rog.


www.pluton.ua 65

Autonomous Republic of the Crimea

City electric transport in Autonomous Republic of the Crimea Modernization of 7 traction substations for Crimean Trolleybus; Supply 2 “turn-key” traction substations for Kerch city electric transport: •! Rectifier - 3 units. •! Transformer - 3 units. •! DC Switchgear 600 V - 49 units. •! Auxiliaries equipment - 20 units. •! Cable protection cabinet - 1 unit.


www.pluton.ua 66

Republic of Moldova Beltsy electric transport Modernization of 4 traction substations: •! Rectifier - 12 units. •! Equipment for retrofit of existing Switchgears 600 V - 33 sets.


www.pluton.ua 67

Republic of Latvia

Riga city electric transport Supply of equipment for traction substations: •! Rectifier - 33 units. •! Transformer - 8 units.


www.pluton.ua 68

Sweden

Stockholm electric transport Supply of equipment for 5 traction substations. •! Rectifier - 5 units. •! DC Switchgear 750 V - 24 units.


www.pluton.ua 69

Germany City electric transport in Berlin, Hamburg, Dresden, Chemnitz, Dusseldorf, Karlsruhe, Leipzig, Erfurt, Bochum, Gilsenkirchen, Cottbus, Wuppertal, Krefeld, Hanover, Frankfurt an der Oder, Kassel, Magdeburg Supply of MWA measuring modules and KUB cable insulation control modules as part of SGBA control and protection system (manufactured by ELPRO) for DC switchgear of traction substations: •! MWA Module - 297 units •! KUB Module - 42 units


www.pluton.ua 70

Switzerland! City electric transport in Winterthur and Bern Supply of MWA measuring modules and KUB cable insulation control modules as part of SGBA control and protection system (manufactured by ELPRO) for DC switchgear of traction substations: •! MWA Module - 34 units •! KUB Module - 8 units


www.pluton.ua 71

INNOTRANS 2016

www.pluton.ua 72

INNOTRANS 2016

www.pluton.ua 73

INNOTRANS 2016

www.pluton.ua 74

INNOTRANS 2016

www.pluton.ua 75

traction...

Documents