training guide product manual - magswitch industrial...

Training Guide

&

Product Manual

Changing the way things are done!

Using patented magnetic technology, Magswitch has created a series of powerful tools that replace many of the tools now in your customer’s

tool box.

Magswitch will replace clamps and squares in most welding applications. Grounding a welder is now as simple as a turn of a knob. Welders can hold their tools, lines, hoses, parts and lights right where they need them. Fabricators can take an hour long job of making steel plate match, down to 30 seconds or less. Material handling and lifting is safer, easier and less expensive. Welders who throw away their magnetic tools because they become coated in metal debris will switch to Magswitch and never deal with debris again! Ideal for anyone who works with, or on top of, steel!

Introduction 1.

Cha

ngin

g th

e w

ay th

ings

are

don

e!

Sales Information

2.

FAQ’s 3.

Welding Ground Clamps

4.

MagSquares 5.

Hanging Hooks6.

90 deg & Adj. Welding Angles

7.

Lifting Magnets8.

1

1

1

1

1

1

1

Section ONE

Introduction

Magswitch Technology What is it?

The Basics………. Revolutionary new technology: In switchable magnets …. Enabling use of magnetic tools not previously

practical.

Easy on off control: A simple 180 degree turn of the knob to full power. Harnesses control over Powerful Rare

Earth magnets … without electricity.

Unprecedented Efficiency: Using the pole phase of two strong rare earth magnets in relation to each other,

the magnetic energy contained in the discs is either synchronized (on) when aligned north over north, or canceled (off) when aligned north over south. Competitive systems are bulky and inherently less efficient using common shunting technology. Magswitch actually results in a step up of the magnetic force in excess of the sum of the component magnets.

Force control: Uniquely configured housing channels the direction of the magnetic force.

Scalable: Magswitch is scalable – various sizes. Various shapes to grab flat and pipe.

Limitless Actuation. The system can be turned on and off in a number of ways – such as manual, electric,

pneumatic, hydraulic, magnetically, remote control, etc.

The Sophisticated ….. Deep Magnetic Fields: Magswitch enables a deep penetrating focused magnetic field, yet Magswitch will also

hold stronger on thinner metals. Performance that surpasses electromagnets without the cost, electricity, overheating or size problems.

Shaping magnetic fields: Alignments of Magswitch in relation to each other allow the shaping of magnetic

fields to do things that were not previously achievable with other magnetic switching systems – including electromagnets. Examples include shallow yet strong fields for de‐stacking – or separating thin sheet. Wide or narrow fields. Variable strength in the magnetic field through the actuation process – perfect for precision in positioning.

Technology Innovations and Applications…. Auto switch: Magswitch engages automatically on contact with steel. Your only action is to turn it off.

MagWheel: Translating powerful magnetic force through steel wheels ‐ gripping pipe and flat surfaces during

travel. Ideal for automated welding, inspection and material handling.

Green Technology: Safety improvements and cost savings over electromagnets will convert use of

electromagnets to Magswitch.

Magswitch and Welders

Why will every welder have Magswitch in their tool box?

1. Welding is about joining. 2. Joining is about Workholding & Positioning. 3. Magswitch is about Workholding and Positioning. 4. From now on……Welding is about Magswitch.

How do welders join, position and hold work today?

They use clamps, they weld tabs and use fit up gear, they use hooks, and yes they use magnets. Point is that the tools that are out there take set up time and clean up time.

Magswitch tools such as Squares and Angles are quick strong clamps, AND

1. They are positioning aids. 2. They remove high/low mismatches fast and easy. 3. They secure two pieces of steel together. 4. They are shelves to rest metal on. 5. They are quick lift assist tools. 6. Magswitch cleans up easily – turn off and debris just falls away.

….NOW MORE THAN EVER – TIME IS MONEY FOR WELDERS…..

….MAGSWITCH WILL PUT MONEY BACK INTO THE WELDERS POCKET…..

By the way……..

When’s the last time you’ve had such a “no brainer” that was so much FUN to sell?

How to use this guide

This guide is designed to help customer support, sales people and the technical support personnel understand the;

Benefits Features

Competitive Advantages And what the end user needs to know and understand.

We hope that this information helps you create sales opportunities and your customers do their

work faster, easier and safer.

2

2

2

2

2

2

2

Section Two

Sales Info

Welcome to the Magswitch Family! Five families of tools are in the first wave of products.

1. Hanging Hooks. The Ultimate helper when your hands are busy! Two sizes to fit any job and budget Hold welding lines and cables

2. Welding Ground Clamps. Never again will you have to find or create a ground location as with alligator clamps! Three Amp ratings for any welding job, from sheet metal to truck frames and pipe. Turn them off, wipe off the particles, and you’re ready to go again!

3. MagSquares. Fit up, Setup and Joining will never be the same! Work holding set ups and clamping just got a whole lot easier! Precision 90 degree alignment, awesome holding power and the ability to attach whatever devices make your job easier!

Multi‐plane holding on round or flat metal. Three sizes available for the biggest jobs, and the tightest areas. Mount to your fixtures, or mount tools and jigs to the squares.

4. 90 Degree Angles and Boomerangles Fast accurate fabrication or fit up at precise 90 degree angles Uses two or four MagSquares to hold any metal, pipe, angle iron etc. Boomerangles allow for work holding at any angle. When Off, easily sheds debris Easy precise positioning with variable power from “Off” to “On”.

5. Lifting Magnets No need for electricity or overheating problems that electromagnets face. Lightweight and compact for ease of use and handling. Available from 200‐1000 lb ratings to fit any need or budget. Hand lifter available to make small parts handling and shop cleanup a breeze.

These tools are designed to make your end user’s job Faster, easier, safer

And even a bit more fun! At prices that won’t ruin their day!!

Magswitch Technology Overview.

Magswitch products utilize a patented process to switch Permanent Magnets on and off. This creates the most efficient and powerful magnets ever built! This new technology allows Magswitch magnets the greatest amount of sideways (shear force) holding power as well.

Magswitch uses pole phase alignment of two Rare Earth Neodymium Magnets. When aligned opposite each other, (North to South) the magnetic energy is fully cancelled out. When the user turns the knob 185 degrees to the “ON” position, the magnets are now aligned together (North to North). Magswitch’s patented housing amplifies this energy and focuses this power in an extremely efficient manner. This has never been done before. As a result of this controlled magnetic flow, Magswitch magnets are stronger on thinner metal, more powerful on thicker metal and and have superior shear strength compared to any other magnets in the industry today.

The most important features are:

1. Ability to turn off and turn on. Without risk of damage to either surface, simply place the magnet on the metal pieces, turn the handle to the “ON” position and your work is held securely in position. Turn the magnets to the “OFF” position to easily release the material.

2. Easily moved or repositioned. When turned “OFF”, Magswitch magnets can be precisely positioned allowing for exact work placement before turning “ON”.

Product Sales Sheet Attached are the key selling points for each of the products you will be carrying. It is important that the end user reads the instruction manual included with each tool to understand their limitations and safe use.

Hanging Hooks

Exceptionally strong hold to any clean ferrous metals. Magnetic sides as well as bottom for greater versatility. Perfect for hanging tools, parts, nuts and bolts, wires or anything else you would hold with a third hand!

Great for use outside the shop as well, such as Installing light fixtures, drop ceilings,

Use in pairs for greater versatility and holding power.

30mm Hook

Compact size for even the smallest locations. Rated to hold up to 25 lbs.

50mm Hook

Greater hold for heavier items, up to 40 lbs! Removable handle, user can attach an accessory or another handle that fits their needs!

Welding Ground Clamps Finally, a fast, easy, hassle free way to ground your welder without attaching tabs or using clamps.

Magswitch Welding Ground Clamps can do one thing that no other magnetic ground clamp can do….Be Cleaned! Unlike traditional clamps, you simply turn the Ground clamp on to start welding, turn it off and wipe it off when done. Your Welding Ground Clamp is ready to use again!

Perfect for any size welding job, these clamps do not need an edge to grip on to. Designed to fit on to any size pipe or piece of steel, no more welding on tabs for ground. Available in three amperage ratings for any size welding machine. 200 amps for the smallest jobs, 300 amps for most welding work and 600 amps for the heaviest duty user.

200 and 300 amp models are usable in 100% duty cycle; they will not get hot when used properly!

MagSquares

Magswitch MagSquares are ideal tools for:

Fast turn on/off for easy positioning and less set up time. Work piece holding during cutting, drilling, welding, grinding and fabricating. Holds pipe and round stock as well as flat stock and sheet metals. Holds firmly on three sides for multi‐plane work holding. Alignment at perfect 90 degree angles for set up, welding or fabrication. Attaching a fixture or fence to the Square for precision assembly or cutting. Attaching to fabrication fixtures for repetitive use without using power or clamps. Multiple work holding surfaces. The sides with the arched bottom have significant magnetic holding force as well as the bottom.

30mm MagSquare

Can hold a fixture by using the M5 x .8 holes in the sides of the MagSquare. Can be used to precisely set up machinery as the sides are machined to a true 90 degrees. Two together can hold a long straight edge. Up to 150 pounds of straight Breakaway force.

50mm MagSquare

Up to 600 pounds of breakaway force. M6 x 1 threaded holes allow for attachment of any fence or jig. Movable fences, straight edges, fence supports, machinery alignment are all perfect uses. Use when welding steel, angle iron, pipe fitting, and any ferrous metal fabricating.

70mm MagSquare

Up to 1100 lbs of breakaway force M10 x 1.5 threaded holes allow for attachment to, or of any fixture or jig Extreme power for heavy duty alignment, welding and fabrication

90 Degree Angles/Adjustable Boomerangles

Ideal for all metal holding during assembly, fabrication, fit‐up, and welding operations. Available in Fixed 90 degree angles or as fully adjustable Boomerangles. Perfect for all steel plate, pipe, flat stock, bar and round stock as well as angle iron holding. Easily adapted to inside or outside angles Available in 30mm and 50mm magnet sizes.

90 Degree Angles

Ideal for three dimensional fabrications without the need to tack weld. Perfect for Stair steps and rails/balusters, Box assembly, frame building and more.

Sold with two magnets installed for multipurpose work holding Add 2 more magnets for even higher strength and holding power. Includes add’l screws. Able to precisely position all metal, the strength of the magnets increases as you turn the handle, until they are fully locked in the on position.

Holes in the side plate allow the user to attach these 90 degree squares to any fixture or bracket they choose to. Magswitch recommends only non‐ferrous materials be attached.

Boomerangles

Fully adjustable to hold any metal at any angle. Perfect for the most difficult custom fabrication. Ratcheting knobs to hold securely, can remove knobs from one side if needed to lay flat or for greater clearance.

Lifting Magnets

No need for electromagnets that overheat, or vacuum lifting devices that require power and maintenance

Lightweight and compact for easy handling Easy to turn on and off with the turn of a knob or lever Capable of lifting up to 1000 lbs safely depending on the model purchased and material lifted. ASME B30.20 certified for safe operation and use.

Extend‐A‐Lift

Designed to handle loads up to 70 lbs. 28 7/16” tall to eliminate the need for bending over and decrease back injuries. Perfect for lifting steel plate and pipe off the floor or stacking. Handle sharp metal more safely. Foot plate to make turning on easier

Medium Duty Lifters

Available in 200 lbs rating and 333 lbs rating. Heavy Duty loops for use with overhead chain hoists. Compact, Lightweight and affordable

Heavy Duty Lifters

Replace costly electromagnets and the overheating problems inherent with them. Heavy Duty Loops attached to accommodate most overhead chain hoists and hooks. Easy to lift, easy to use and easy to handle. Rated up to 1000 lbs Safe Working Load per magnet. Use Spreader bars and multiple magnets for large, heavy or flexing loads.

All Magnetic products are subject to three types of force. (See illustrations below)

1. Pull—Straight pulling power. This is the Strongest type of holding power. 2. Shear—Sideways motion. This provides Less holding power and will move more easily. 3. Pry—Leverage against the magnet as if pried off of the surface. This is the Least powerful type of hold

and is the most likely to move.

Pulldown

Pull force Least! Pull Sideways

Most weight Pry Force Shear force down or sideways‐Less Holding Power

Who is the Magswitch Customer?

Magswitch is the ideal non‐marring work holding solution.

Your customers include

o Welding shops o Fabrication shops o Pipeline builders and

repair o Ship building and

repair/refit o Maintenance yards o Military bases o Auto Mechanics o Racing teams o Water tank fabrication

o Oil rig work o Construction work o Pre‐casters o Wrought iron fabrication o Manufacturing

companies o HVAC o Steel shops o General Iron working

What can Magswitch do for your customers?

One Shipbuilder estimated his labor cost savings at 97% when using a specialty device equipped with Magswitch technology. Incredibly, Payback on this industry specific tool was less than 2 days!

"The Magswitch will have applications that have not previously been possible, or considered practical, in the same way that the zipper replaced buttons many years ago, or in the same way epoxy resins replaced animal glues." A/Professor RC Cross, School of Physics UNIVERSITY OF SYDNEY

3

3

3

3

3

3

3

Section Three FAQ’s

Frequently Asked Questions

Question;

Why is Magswitch so special (different)?

Answer;

Magswitch Is patented technology and is different from all other magnetic devices on the market today.

1. Magswitch harnesses the power of Two Magnets to create one that is more powerful for its size than any other magnet in the industry today.

2. Utilizing Two Magnets, (diametrically opposed in their polarization), Magswitch can be fully turned off. Magswitch is therefore able to be Air Shipped, Positioned, Handled Safely, Removed and Cleaned of Debris that may be attracted to it.

3. Magswitch magnets are activated gradually as the user turns the knob or moves the handle. This allows for repositioning of the magnet or the steel so that it is precisely aligned before welding or fabrication. Once the material is in precise alignment, simply turn the knob the rest of the way to lock in place and hold securely.

Question;

How are Magswitch magnets any different or better than existing products?

Answer;

There are certainly other magnetic devices that are on the market today, Magswitch has advantages and patented technology that no other magnet has.

1. Ability to turn completely off. Other magnetic devices either turn off by prying the magnet away from the face or, in the case of switchable magnets, by using a large piece of steel (Shunt) to absorb as much magnetic energy as possible. These all allow magnetic energy to escape to some degree and do not actually turn the magnet off. Because Magswitch does not use Shunts, or Pry Away techniques, we can create smaller, more powerful and more cost effective magnetic devices.

2. Electromagnets have been a favorite of material handling for many years. Magswitch is far smaller in size, lighter in weight, do not require electricity to operate and can last indefinitely in the “ON” or the “OFF” positions. Magswitch lifters are 100% duty cycle rated as opposed to electromagnets that overheat at only a fraction of that usage.

Magswitch FAQ’s

3. Because Magswitch turns completely “OFF”, any metal debris from welding, grinding and fabrication falls off when the magnet is turned “OFF”. Any remaining fine metal dust that remains is easily wiped away. The dust has a slight magnetic charge, not the magnet!

Question;

How strong are the magnets, how much will they hold?

Answer;

This is the most difficult question to answer. Let me explain why and give you a better idea of how to qualify your customer.

1. The Magswitch device is only half of the equation. The target that the magnet is holding to is the other half, and is just as important. While the Magswitch is the most powerful magnet you can buy, as with all magnets, it must be attached to metal that fully absorbs all of its magnetic energy. In order to achieve the maximum holding power, the metal surface has to meet the following criteria;

a. Smooth‐ Any Air Gap between the metal and the magnet will decrease the holding power. This is measured in Thousands of an inch. Magswitch is stronger in Air Gap performance, but this will still dramatically reduce the holding power.

b. Flat‐Air Gap will again decrease the holding power as above. Round Stock and Pipe will be held at about 50% of the comparable flat metal.

c. Clean‐Metal to metal contact is the key to maximum holding power. d. Free of all debris, rust, paint, galvanization metal filings and debris, etc… e. Non‐Bending, Non‐Flexing‐Material that can Peel Away will be more difficult to

lift or hold. f. Thick enough to absorb all of the magnetic energy of the magnet.‐Magswitch is

able to hold thinner material better than any other magnet, but will still hold thicker material better than thinner.

g. AISI1020 grade steel or equivalent. All Ferromagnetic metals will be held, however there is a predictable amount of DeRating that takes place when using metals such as Nickel, Cast Iron, Grades of Stainless Steel, and various types and grades of steel.

2. Magswitch will accommodate an Air Gap better than other magnets; however it is

critical to understand that any Air Gap, (measured in thousands of an inch) will have a dramatic reduction in magnetic force. Examples of Air Gaps that will have a negative impact in hold are;

a. Galvanization b. Chrome plating c. Rust d. Paint e. Paper and any type of sticker or label

Magswitch FAQ’s

f. Dust and metal filings g. Texture or roughness of the surface h. Waffling, lettering or surface shape. Tree grates, drainage passages, holes in the

steel etc…

Question;

You talk about Magswitch MagSquares having Multi‐Plane Work Holding, what does that mean?

Answer;

MagSquares are designed to hold on three planes, this allows for unparalleled fabrication, fit‐up and welding ability. The bottom of the MagSquare has the greatest amount of holding power, subject to the holding power discussed in the answer above. The two “Arched” sides have approximately half the holding power of the bottom. The two “Non‐Arched” sides have a small amount of magnetic force as well.

1. What this means is that when placed on a fit up table, the MagSquare will securely hold material on the bottom, strongly on two sides, and even on the other two sides as well. Three dimensional fabrication is now possible, metal holding without the use of clamps, holding steel without the risk of scratching or leaving clamp marks and holding metal in place where a clamp cannot be located.

2. For the first time, users can precisely position, reposition, install and remove a welding magnet without the magnets getting in the way. When the magnets are in the “OFF” position you will not have to struggle and fight the magnetic hold to precisely align the metal pieces. When the magnets are in the “ON” position, the steel will be held at precise 90 degree angles to each other for quality fabrication.

Magswitch Hanging Hooks have holding power on their sides as well this allows for the hanging of Nuts, Bolts, Small Tools etc to the sides. This effect is strongest when the magnet is placed on a surface that is thinner metal, or has paint, rust, etc. causing the magnet to be held less strongly.

Question;

What are the holes in the sides of the MagSquares for?

Answer;

1. MagSquares are designed to have any non‐ferrous material attached to them by the user to create the perfect homemade jig or fixture. Magswitch recommends such materials as Aluminum, Wood, and UHMW Plastic for this attachment. The use of

Magswitch FAQ’s

ferrous metals is possible; Magswitch recommends that they only be attached to the Non‐Arched sides to preserve the maximum holding power of the base. Non‐Ferrous spacers should be used between the steel material and the base to decrease the loss of power that occurs when steel is attached to the sides.

2. MagSquares are also ideal for attaching to a fit up table, stationary jig or fixture, or used inside of a machine. Using the holes provided these MagSquares can be easily mounted for repetitive holding without clamps or external power.

Question;

Why are some of the magnets so difficult to turn on?

Answer;

It is important to understand that there are only two magnets inside the housings, nothing more. Because the Magswitch patented technology uses diametrically opposed magnets, they are naturally inclined to stay in the “OFF” position (remember, opposites attract). When you try and turn them “ON” you are fighting the power of the two magnets. When you go to turn them “OFF”, they will try and go back to their natural state quickly and powerfully. Some magnets cannot be turned “ON” unless in contact with steel at the risk of bodily injury!

1. When the magnets are placed on to Ferromagnetic steel, their magnetic energy is absorbed by the steel. Technically speaking, the Magnetic Circuit (north and south) is completed in the target. This means that you do not have to work as hard to turn them “ON”.

2. One indicator of the holding power you can expect from the metal that you are attached to is how difficult it is to turn the magnet “ON” When on a piece of steel that absorbs the energy the best, it will be very easy to turn the Magswitch magnets “ON” If you place the magnet on a piece of steel that does not absorb very much of the magnetic energy, it will still be more difficult, or impossible to turn the magnet “ON” This is a good general indicator of hold. Refer to the first question for examples of conditions that will reduce holding power and increase the effort required to turn the magnet “ON”.

Magswitch FAQ’s

Question;

Your labels and Owner’s manuals tell me to leave the magnets “OFF” when not in use, will it hurt the magnets if I leave them “ON”, Can I store them “ON”?

Answer;

Magswitch magnets are designed to last a lifetime without wearing out. They can be turned “ON” or “OFF” indefinitely without harm. Magswitch recommends that they be left in the “OFF” position at all times when not in use for the following reasons only;

1. The magnets are extremely powerful when turned “ON”. Should they be left “ON”, items in the immediate vicinity may become attracted to them, or electronics nearby may be damaged.

2. When transporting a magnet that is “ON”, it may be suddenly and powerfully attracted to a steel object causing personal injury or damage to the surfaces or devices.

3. It is perfectly acceptable to store a magnet in the “ON” position such as a hook or square on the side of a tool box or building beam.

Question;

What will harm my magnets, what do I have to be careful of?

Answer;

Magswitch magnets are impervious to most things that cause damage. Shocks, Vibration, Cold and most Heat will not harm them. The housings are made of Steel that is plated to reduce corrosion.

1. Rust will affect the operation and holding strength. We recommend a light coat of oil as needed to keep the housing from rusting. DO not immerse or subject the housings to water as this may allow water to enter the housing and cause rust internally.

2. The magnets are not designed to be subjected to temperatures above 176 degrees Fahrenheit, 80 Celsius. Above this temperature the magnets may lose their magnetism. Always remove the magnets from a heat source, such as a welding location, after a tack weld to prevent excessive heat transfer.

3. Excessive cold temperatures may cause the grease inside the magnets to become thick and stiff causing the magnet to be more difficult to turn on and off. This will not harm the magnet, and it will return to its normal state when warmed up.

4. Burrs and damage to the bottom of magnet housing will also create an air gap and decrease performance. Should it become necessary, Magswitch recommends 400 grit sandpaper and a flat surface to reflatten and remove burrs on the bottom.

Magswitch FAQ’s

Question;

Who would use these devices? Who do I sell them to?

Answer;

Magswitch is ideal for anyone who works with or around Ferromagnetic steel.

Iron Workers Welders Fabricators Woodworkers Machinists Boat builders/repair

Race teams

Vehicle conversion Auto repair shops Military Oil and Pipeline Ship building Motorcycle shops Scrap Yards Manhole Covers

Infrastructure Material Handling Electricians Pipe Fitters Sheet Metal work Body Shop Water Tank Fab

Question;

Where are Magswitch devices made?

Answer;

Magswitch manufactures all of our devices in our own factory in China. We distribute from our offices in Littleton, CO.

Question;

How can I contact you if I have any questions, Applications ideas, thoughts for products or modifications or need more information?

Answer;

1. Magswitch can be contacted via our website at www.magswitch.com.au. 2. We can be reached at 303‐468‐0662 from 8‐5pm Mountain Time 3. You can contact us at

a. [email protected] 4. You can see all of our products, application images and even download still shots at

www.magswitchimages.com. Username “magswitch” and password “media”

A sales person or engineer will contact you as soon as we are able.

4

4

4

4

4

4

4

Section Four

Ground Clamps

Magswitch Product Spec Sheet

621 Southpark Dr #1900 Littleton, CO 80120 303‐468‐0662 www.magswitch.com.au

200 Amp Welding Ground Clamp

Magswitch Part Number XXX0340

Perfect For Welding And Fabrication.

Never Again Search For A Grounding Location Or Weld On A Ground Tab!

• 200 Amp Capacity At 100% Duty Cycle Rating • ½ Turn Of The Knob Turns The Magnet On/Off

• Easily Positioned On Flat Or Round Stock • Turns Completely Off For Removal And Cleaning

• No Batteries, No Electricity Required! • Item Weight 7.1 Oz (201 Grams)







• 300 Amp Capacity At 100% Duty Cycle Rating • ½ Turn Of The Knob Turns Magnet On/Off • Easily Positioned On Flat Or Round Stock

• Turns Completely Off For Removal And Cleaning • No Batteries, No Electricity Required! • Item Weight 12.6 Oz (355 Grams)







• 600 Amp Capacity For The Biggest Jobs • ½ Turn Of The Knob Turns The Magnet On/Off



Part Number 110178 Revision Date, October 16, 2008

Welding Ground Clamp Operation and

Instruction Manual

Magswitch Technology Inc. 621 Southpark Dr. #1800 Littleton, CO 80120 www.Magswitch.com.au

This Magswitch Welding Ground Clamp is designed to hold a ground cable to any Ferromagnetic Surface. Using Patented Technology,

this device has tremendous holding power as well as a great amount of Shear Force Holding Strength to reduce sideways movement.

Read all instructions! Failure to follow all instructions listed below may result in an unsafe or dangerous condition.

General Information

o All magnets need to be kept at a safe distance from all magnetic storage devices, electronics and credit cards etc. o Ensure that the Ground Clamp is stored in the “off” position when not in contact with Ferromagnetic metals. The Magnet can be left

ON or OFF indefinitely without harm. When ON and near Ferromagnetic metals there will be a sudden and powerful attraction. o Never use a Welding Ground Clamp to lift or transport any materials. o DO NOT attempt to disassemble or alter the Welding Ground Clamp; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment unless

specifically designed for that purpose. o DO NOT use the Magswitch Welding Ground Clamp if it is damaged or is not working properly. Severe injury can occur if this

device is not used properly and safely. o DO NOT expose the Ground Clamp to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently

degrade the magnet’s effectiveness and may result in an unsafe condition. Properly grounded, and used at or below the rated amperage, the Ground Clamp will not get excessively warm.

o This product contains PTFE lubricant. For MSDS information contact Magswitch. o Always keep the bottom of the magnet clean and free of debris and rust. If needed wipe with WD40 or light oil o To avoid excessive heat and particle infiltration, do not place the magnet in flux while flux welding.

To Use the Welding Ground Clamp

o Attach the ground lug to the bolt on the Ground Clamp. Tighten the nut securely. o DO NOT attach any other ground clamp to this Magnetic Ground clamp as this will degrade the performance and cause excessive

heat or arcing. o Ensure that the ground wire is of the correct gauge to handle the amperage of the welder. (See welder owner’s manual for specific

information). o Ensure that the entire Ground Clamp bottom is in contact with bare metal. Less than 100% contact may cause arcing or excessive

heat buildup. o Never strike a test arc off of the Welding Clamp. o For proper operation and to avoid overheating, do not place the Welding Ground Clamp less than Three (3) Inches from the weld

point. o Never exceed the rated amp range of the ground clamp. Excess Amperage can cause overheating or damage to the unit. o If the Magnetic Ground Clamp is found to be overheated, remove from all sources of heat quickly and cool by spraying a light

lubricant on the magnet, or by placing in a cool dry location. o The Magswitch Ground Clamp is designed to be placed on most sizes of Round Stock or Pipe using the ‘V Groove’ in the bottom.

Ensure that the pipe is along the length of the V groove, not sideways to the groove. (See illustration below) o In all cases, ensure that the Ground Clamp does not move, rock or rotate while in use. Ensure that the position of the cable is such

that the Ground Clamp is not pulled or twisted upon when in use. o Always test the connection before attempting to use the Ground Clamp to ensure that it is capable of holding to the material securely. o Numerous factors can negatively affect the strength of the Magnetic bond or cause arcing, dirt, debris, oils and grease, painted

surfaces and any gap between the Magnet and the metal surface will decrease the bond and may cause arcing. Ensure that the connection point is clean and free of these factors.

o Thicker metals will be held more strongly than thinner metals. E.g.: 1/4" steel will be held more strongly than thin gauge metals. Thin metals will allow the Ground Clamp to slide. Use of a backing plate will help to hold more securely when placed on thin metals.

o Always turn the clamp off and clear the Ground Clamp of all debris, slag etc… before attaching to a Ferromagnetic surface. o Always ensure that the Ground Clamp is on clear and clean metal to eliminate the possibility of arcing, excessive heat buildup or

damage to the metal. o Always ensure that the ground wire is securely connected to the Magswitch Ground Clamp to prevent arcing or overheating. o Avoid sudden jerking or Shock force as this will cause the Ground Clamp to lose its hold. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet

face smooth using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact.

Welding Clamp Operation 1. Expose fresh metal by grinding or scraping away any debris, paint, contaminants, rust or other substance that would prevent complete

contact. 2. Attach the ground clamp to the bare metal 3. Turn the ground clamp ON and ensure a secure hold that will not move. 4. Perform the welding operation 5. Promptly turn the weld clamp OFF and remove from the area to avoid any heat absorption. 6. Wipe clamp clean of any debris and the clamp is ready for use again.

o The handle on this Ground Clamp must be turned clockwise 185 degrees until it locks into place in order to be turned on. It is not

possible to hold the Ground Clamp in place unless fully turned on. DO NOT turn on unless in contact with metal! Damage to surfaces may occur or debris may be attracted that will cause arcing.

o To release the Ground Clamp turn the handle in the counter clockwise direction until it stops. The Ground Clamp will turn off and release Immediately upon turning the handle, Use Caution to ensure that it is safe to release the Ground Clamp and that nothing will fall or become dangerous.

o This Ground Clamp is capable of exceptional Break-Away force holding power; Magswitch Welding Ground Clamps are exceptionally strong in Shear Force as well. Prying force is the least powerful of the holding capabilities and great care must be used when attempting to use this device with Pry force. See illustrations below.

Pry-Least Slide-Less

Straight Pull-Most

Steel Surface

Inline with V Groove

Correct

direction!

Sideways to V Groove--

INCORRECT

Magswitch Limited Warranty Magswitch products are covered by a One Year Limited Warranty on Material and Workmanship. Warranty is Non-Transferable.

Magswitch reserves the right to inspect all product claims under warranty. Any alteration of the device voids this warranty. User assumes all risk for the proper use of this device and for ensuring product suitability for intended application.

This warranty shall not cover any incidental or consequential damages due to the improper use or failure of this device.

All Magswitch products are covered under International and U.S. Patents 6,707,360 & 7,012,495. Add’l patents pending.


5

5

5

5

5

5

5

Section Five

MagSquares



30mm Workholding MagSquare


Perfect for Welding and all Fabrication

Up To 155 Lbs (70 kg) Holding Force! Precision Assembly At 90 Degrees. Mount dial indicators, lights, etc… Ideal for smaller and tight areas

Add to 90 degree angle for greater power!

• Machined 90 Degree Angles For Precise Results • ½ Turn Of The Knob Turns Magnet On/Off • Easily Positioned On Flat Or Round Stock

• Pre‐Tapped Holes For Jig And Fixture Attachment • Turns Completely Off For Removal And Cleaning






Perfect For Welding and all Fabrication

Up To 600 Lbs (272 kg) Holding Force! Strong Hold On Three Sides!

Add to 90 degree angle for greater power! Mount to your table or fixture

Mount a jig or setup tool to the Square.

Pre‐tapped Holes are M6x1.0

Apprx. 10mm deep



• No Batteries, No Electricity Required! • Item Weight 3.17 Lbs (1440 Grams)







• No Batteries, No Electricity Required! • Item Weight 7.9 Lbs (3.59 KG’s)

Perfect for Welding and all Fabrication

Up To 1100 Lbs (499 kg) Holding Force!

Strong Hold On Three Sides!

Pre‐Tapped holes accept M10x1.5 screws.

Approx 12mm deep


MagSquare Operation and

Instruction Manual


This Magswitch MagSquare is designed to hold steel plate, pipe, bar and rod stock, flat stock or angle iron. Using Patented Technology, this device has tremendous holding power as well as a great amount of Shear Force Holding Strength to prevent sideways movement.


General Information

o All Magnets need to be kept at a safe distance from all Magnetic storage devices, electronics and credit cards etc… o Ensure that the MagSquare is stored in the “OFF” position when not in contact with Ferromagnetic metals. The MagSquare can be left ON or OFF indefinitely without

harm. When ON and near Ferromagnetic metals there will be a sudden and powerful attraction. o Never use a MagSquare to lift any materials, although it is ideal for debris cleanup, nuts and bolts, metal shavings, etc… o DO NOT attempt to disassemble or alter the Magswitch MagSquare; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment unless specifically designed for that

purpose. o DO NOT use the MagSquare if it is damaged or is not working properly. Severe injury can occur if this device is not used properly and safely. o DO NOT expose the Magswitch Magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently degrade the Magnet’s

effectiveness and may result in an unsafe condition. o Never use a MagSquare for OVERHEAD LIFTING or to transport any materials. o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged. o This product contains PTFE lubricant. For MSDS information contact Magswitch. o Always keep the bottom of the magnet clean and free of debris and rust. If needed wipe with WD40 or light oil

To Use the MagSquare o Always test the connection before attempting to use the MagSquare to ensure that it is capable of holding the material securely. o Numerous factors can negatively affect the strength of the Magnetic bond, dirt, debris, oils and grease, painted surfaces and any gap between the Magnet and the metal

surface will decrease the bond. Ensure that the connection point is clean and free of these factors. o Thicker metals will be held more strongly than thinner metals. E.g.: 1/4" steel will be held more strongly than thin gauge metals. o Never exceed the rated capacity of the MagSquare. 30mm MagSquares have up to 150 lbs of Break-Away Force. 50mm MagSquares have up to 600 lbs of Break-

Away Force and 70mm MagSquares have up to 1000 lbs of Break-Away force under ideal conditions. Tested in accordance with International Magnetics Association testing methods and represents a straight Break-Away pull. Actual in-use results will vary greatly and user must test every bond to determine the suitability of the magnet to hold the material.

o Avoid sudden jerking or Shock force as this will cause the MagSquare to lose its hold. o Threaded Holes are provided in this MagSquare to mount accessories to it or to mount the square into a fixture. For best results do not attach Ferromagnetic Metals to

the MagSquare, unless using spacers as described below. This will keep the magnetic grip at its most powerful. o Magswitch recommends that Stainless Steel screws be used to attach non-Ferromagnetic materials to the sides when used as a holder for your Jig or Fixture. Wood,

Plastics and Aluminum are all non-Ferromagnetic materials that make for excellent attachments. Alternatively non-Ferromagnetic spacers can be placed between the MagSquare and the jig/fixture

o This MagSquare is not designed to be used as a welding ground clamp or as part of an electrical circuit. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face smooth using 400 grit

sandpaper and a flat surface. Always file any burrs that would interfere with full contact. o As with all precision devices, damage can occur from dropping, bumping and impact. Magswitch recommends periodic inspection by the user to ensure that the 90

degree angles are still accurate and the MagSquare still fits their needs. MagSquare Operation

o The handle on this MagSquare must be turned clockwise 180 degrees until it stops in order to be turned “ON”. It is not possible to hold the Magnet in place unless fully turned “ON”.

o DO NOT turn ON unless in contact with Ferromagnetic Metal o To release the MagSquare push the handle down and turn the handle in the counter clockwise direction until it stops. The MagSquare will turn off and release

Immediately upon turning the handle, Use Caution to ensure that it is safe to release the MagSquare and that nothing will fall or become dangerous. o Always turn off power tools before turning the MagSquare ON or OFF to avoid injury. o This MagSquare is capable of exceptional Break-Away force holding power; MagSquares are exceptionally strong in Shear Force as well. Prying force is the least

powerful of the holding capabilities and great care must be used when attempting to use this device with Pry force. See illustrations below.

Slide-less

Pull Up-M

ost

Table Surface

Pry Force-Least!


MagSquare Usage Manual

Never before have such versatile and powerful magnets had ON/OFF control with such ease. MagSquare is a multi-purpose

Workholding/Clamping tool with uses limited only by your imagination. Whether using it as a positioning aide, mounting tools to the magnet, or installing the magnet into a fixture, you now have a versatile Workholding tool that will last for many years.

Ideal for holding material in place when on any cast iron or steel surface including;

Table Saw Planer Jointer Shaper Steel Router Table top Band Saws

Drill Presses Steel Fit-Up Table Welding Table Steel Pipe Flat Stock Bar Stock

Angle Iron Structural Steel Vehicle Frame/Chassis Shop Machinery And more!

MagSquares are precision machined to hold Ferromagnetic material at 90 angles. They are perfectly suited to work-holding applications when you are holding any Ferro-Magnetic substance such as steel plate, angle iron, pipe, and rod and bar stock.

While the greatest holding power is straight down to the table, the two sides of the MagSquare that have arches in the bottom have very powerful magnetic

attraction forces as well. This allows for Multi-Plane work holding for fit-up at precise 90 degree angles. See Illustration on last page.

Ferromagnetic Metals will be lightly held on the two non-arched sides as well.

When used for material holding for metals that are to be welded, be careful not to overheat the magnets. Temperatures above 176 degrees internal will permanently degrade the magnetic power and holding strength. Magswitch recommends a tack weld only to keep the heat transfer to a minimum. To help reduce heat buildup, keep the MagSquare at least 3 inches from the welding point and remove after the tack weld.

Attaching Ferromagnetic metals to the sides of the MagSquare will reduce the magnetic hold of the bottom as this force is now shared among more than one

direction.

The holes are approximately ¼ inch deep, please add this amount to the thickness of your attached material to determine the fastener length required. Industrial/Fabrication Applications: MagSquares are ideal for replacing many types of clamps in a repetitive assembly or fabrication shop application.

Cost Savings. Green. Requiring no electricity to turn on and OFF, they save money and are not affected by power loss.

Enduring. MagSquares can be left on indefinitely for long working times.

Ergonomics and Safety. Unlike standard hand clamps, MagSquares are easily positioned precisely as needed, and require little effort to turn on/OFF. Reduce chances of repetitive stress and hand injuries from clamping.

Precise Positioning. Varying hold force throughout the actuation cycle from OFF to ON, Precise positioning is achieved through adjusting the hold force while moving your material.

Non Marring Unlike traditional clamps, MagSquares will hold materials at any angle without damaging or marring the surfaces.

When attached to a Ferromagnetic repetitive assembly fixture for permanent or semi-permanent mounting, insert a non-Ferromagnetic spacer between the MagSquare and the Ferromagnetic metal frame. This will ensure that maximum magnetic energy is directed into the bottom of the housing.

MagSquares can easily be mounted or used lying on their sides, either on a steel fit-up table or in an assembly fixture. This allows for maximum magnetic

hold to be in a direction of your choosing.

MagSquares are ideal for clean up after work. Picks up nuts, bolts, screws, scrap metal and shavings. Turn the MagSquare OFF to instantly release the material, wipe off any remaining shavings and it is ready for use again.

Makes a perfect repetitive work stop when attached to any Ferromagnetic table top or vise. Automotive and Body Shop Applications:

Quick, Strong Workholding. Ideal for holding and aligning parts when assembling a frame or chassis. Anytime a quick weld or precise assembly is required- MagSquare is the answer!

Support Large Awkward Parts. Use one or more MagSquares to create a powerful support hold when working underneath a vehicle. Perfect for

Mufflers, CV Axles, calipers and more. Always attach to clean metal and test to ensure holding strength.

Perfect as a third hand when installing lines, exhaust pipes, mufflers, axles etc… Attach a chain or hook to the sides for added support opportunities.

Attach a hook or chain material to the sides to hang parts or larger items during install and repair.

Precision. Precisely positioned on metal surfaces, perfect for use to align and weld on parts. With multi-plane work holding capability, the MagSquare will hold most weld on parts securely to the side, while remaining positioned on the frame. Magswitch recommends that a tack weld be used to avoid overheating the MagSquare.

Ideal for holding small tools, fasteners and Ferromagnetic parts when working under a hood or vehicle. Two sides are magnetic!

Perfect for clean up after the job is done. Turn the MagSquare OFF to release all of the scrap, parts and shavings, wipe clean and it is ready for use.





6

6

6

6

6

6

6

Section Six

Hanging Hooks



30mm Power Hanging Hook


• Rated To Hold Up To 25 Lbs (11.3 kg) (Depending On Target)• ½ Turn Of The Knob Turns The Magnet On/Off • Handle Locks In ON Position For Secure Hold

• Removable/Replaceable Hook • Easily Positioned On Flat Or Round Stock

• Turns Completely Off For Removal And Cleaning • No Batteries, No Electricity Required! • Item Weight 9.5 Oz (265 Grams)

Hang Your Tools, Lights, Hoses And Lines Right Where You Need Them!

Sides Will Hold Small Parts Too!

• Hook threads on to shaft with an M6x1 thread.

• Replacement hook is available from Magswitch if needed.

• End User can thread on other items that they create.



50mm Gorilla Hanging Hook


• Rated To Hold Up To 40 Lbs (18 kg) (Depending On Target ) • ½ Turn Of The Knob Turns The Magnet On/Off • Handle Locks In ON Position For Secure Hold

• Push Down And Turn Counterclockwise To Turn Off • Removable/Replaceable Hook


• No Batteries, No Electricity Required! • Item Weight 1 Lb 12.3 Oz (800 Grams)

Hang Your Tools, Lights, Hoses And Lines Right Where You Need Them!

Sides Will Hold Small Parts Too!

• Hook fits on to a 9/16” (13.9mm) shaft with a 5/32 (4.85mm) hole and pin.

• Shaft has an M6x1.0x12mm deep hole in the center for attachment of other items created by the end user.

• Replacement hooks are available from Magswitch if needed.


This Magswitch Hanging Hook is designed to hang light weight tools, lights, hoses and accessories to any

Ferromagnetic Surface. Using Patented Technology, this device has tremendous holding power as well as a great amount of Shear Force Holding Strength to reduce sideways movement.

Hanging Hook Operation and

Instruction Manual



General Information

o All magnets need to be kept at a safe distance from all magnetic storage devices, electronics and credit cards etc… o Ensure that the Magswitch Hanging Hook is stored in the “off” position when not in contact with Ferromagnetic metals. . The Hook can be left ON or

OFF indefinitely without harm. When ON and near Ferromagnetic metals there will be a sudden and powerful attraction. o Never use a Magswitch Hanging Hook to lift any materials overhead or where their release would cause injury or property damage. o DO NOT attempt to disassemble or alter the Magswitch Hanging Hook; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment unless specifically

designed for that purpose. o Do not use the Magswitch Hanging Hook if it is damaged or is not working properly. Severe injury can occur if this device is not used properly and

safely. o DO not expose the Magswitch magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently degrade the

magnet’s effectiveness and may result in an unsafe condition. o Never use a Magswitch Hanging Hook for OVERHEAD LIFTING or to transport material. o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged. o This product contains PTFE lubricant. For MSDS information contact Magswitch. o Always keep the bottom of the magnet clean and free of debris and rust. If needed wipe with WD40 or light oil

To use the Hanging Hook (Mounts to flat or round Ferromagnetic steel) o Always test the connection before attempting to use the Magswitch Hanging Hook to ensure that it is capable of holding the material securely. o Numerous factors can negatively affect the strength of the magnetic bond. Dirt, debris, oils and grease, painted surfaces and any gap between the

magnet and the metal surface will decrease the bond. Ensure that the connection point is clean and free of these factors. o Thicker metals will be held more strongly than thinner metals.. E.g.: 1/4" steel will be held more strongly than thin gauge metals. o Flat steel will be held more strongly than round bar stock or tube steel. o Never exceed the rated capacity of the device. 30mm Hooks are rated for use up to 25 lbs on clean flat steel of 1/8" or thicker. 50mm hooks are rated

up to 40 lbs on clean flat steel 3/16" or thicker. o Avoid sudden jerking or Shock force as this will cause the magnet to lose its hold. o Never use any Magswitch Hanging Hook as a welding ground or as part of an electric circuit. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face smooth

using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact. Hanging Hook Operation

o The handle on this Magswitch Hanging Hook must be turned clockwise 180 degrees until it locks into place in order to be turned “ON”. It is not possible to hold the Magnet in place unless fully turned “ON”. Turn ON only when in contact with ferromagnetic steel.

o Always verify that the Hook is locked in the “ON” position by turning the handle counter clockwise. Do not push down when testing. o To release the magnetic hold, push down and turn the handle in the counter clockwise direction until it stops. Remove all items attached to or

hanging from the hook before turning off! The Magnet will turn off and release Immediately upon turning the handle, Use Caution to ensure that it is safe to release the magnet and that nothing will fall or become dangerous.

o This Magswitch Hanging Hook is capable of exceptional Break-Away force holding power; Magswitch Magnets are exceptionally strong in Shear Force as well. Prying force is the least powerful of the holding capabilities and great care must be used when attempting to use this device with Pry force. See illustrations below.

Pry force down

Pull force

Most weight

Shear force down or sideways-Less Holding Power

Pull Sideways

Pry Force--LEAST






Magswitch Magnetic Hook Products

Usage and Application Information

This Magswitch Hanging Hook is the ideal device to make everyday tasks faster, easier and more convenient. From simple applications such as hanging a hard hat, tool belt or keychain to any steel surface,

to more complex situations such as combining multiple Hooks to create a more powerful shelf, there are endless possibilities!

Automotive Applications Include;

Hanging lines and hoses from the Hook. Hanging Bungee Cords from the Hook to hold parts, lines and hoses off the ground. Hang a Work Light. Hold most any hand tool to the sides of the Hooks for ready access. Sides have strong magnetic hold

when “ON”. Perfect for hammers, wrenches, pliers, wire cutters, even nuts and bolts! Hang a magnetic parts tray from chains attached to the Hook to hold even more! Use a solid rod or bar between two hooks to form a support for the far end of a pipe, hose or cable. Hold instructions or wiring diagrams to any convenient location. Even through several sheets of

paper, the Magswitch hooks can hold strongly! Hold calipers off the ground without stressing the brake line. Use pipe or dowel rod between two hooks for a convenient Hanging Rack when cleaning or spraying

parts. Ideally suited for shop clean-up. Picks up metal parts, shavings, nuts and bolts etc. Simply turn off

to release the parts, and wipe clean of any remaining debris. Industrial and Welding Applications Include;

Temporary routing of air and welding hoses to eliminate trip hazards on a work site. Holding air tools and blow guns where they are accessible. Holding Welding Guns off the ground, at the ready. Hang tools from overhead pipes, steel channels or “I” beams. Hang Heat/Flame/Spark Shield in place. Attach wire or cord to hold up one end of a pipe. Suspending cables and wires during installation and/or repair.

Magswitch Hooks have incredible holding power when positioned on clean flat thick ferromagnetic steel. Holding power is reduced on round or uneven surfaces. User MUST verify that the hook has enough power

to hold the desired load in each and every circumstance and must exercise good judgment in using these versatile magnets.

7

7

7

7

7

7

7

Section Seven

Welding Angles



30mm 90 Degree Welding Angle


Perfect For Welding And Fabrication

Precise Positioning And Strong Hold At 90 Degrees!

• Comes With Two Magnets, Will Accept Two More For Greater Holding Power. • Each Magnet Has Up To 155 Lbs (70.3 kg) Of Holding Power!

• Magnets Are Reversible For Inside Or Outside Holding • Magnets Can Be Repositioned For Various Sizes Of Steel

• Allows For Secure Holding Of Pipe And Flat Steel • ½ Turn Of The Knob Turns The Magnets On/Off • Handles Lock In ON Position For Secure Hold

• Push Down And Turn Counterclockwise To Turn Off • Turns Completely Off For Removal And Cleaning

• No Batteries, No Electricity Required! • Item Weight 2 lb 2 oz (965 Grams)

On Off

On Off

On Off On Off

30mm Version

• Use only stainless steel M5 screws to attach to side plates (included)

• All “ON” sides of magnet must be facing the same way for proper strength. (ON—OFF—ON—OFF) similar to batteries in a flashlight. See Diagram at left.



50mm 90 Degree Welding Angle


• Comes With Two Magnets, Will Accept Two More For Greater Holding Power. • Each Magnet Has Up To 600 Lbs (272 kg) Of Holding Power!

• Magnets Are Reversible For Inside Or Outside Holding • Magnets Can Be Repositioned For Various Sizes Of Steel

• Allows For Secure Holding Of Pipe And Flat Steel • ½ Turn Of The Knob Turns The Magnets On/Off • Handles Lock In ON Position For Secure Hold


• No Batteries, No Electricity Required! • Item Weight 8 lb 4.5 oz (3.76 kg)


Precise Positioning And Strong Hold At 90 Degrees!

On Off

On Off

On Off On Off

• Uses M6 x 1.0 x 12mm stainless steel screws and washers to attach side plates (included).

• All “ON” sides of magnet must be facing the same way for proper strength. (ON—OFF—ON—OFF) similar to batteries in a flashlight.

This Magswitch 90 Degree Angle is designed to hold steel plate, pipe, bar and rod stock, flat stock or angle iron.

Using Patented Technology, this device has tremendous holding power as well as a great amount of Shear Force Holding Strength to prevent sideways movement.


General Information

o All Magnets need to be kept at a safe distance from all Magnetic storage devices, electronics and credit cards etc… o Ensure that the Magswitch Magnets is stored in the “off” position when not in contact with Ferromagnetic metals. o Never use a Magswitch Angle to lift any materials. o Never use a Magswitch Angle for OVERHEAD LIFTING! o DO NOT attempt to disassemble the Magswitch Magnets; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment unless specifically

designed for that purpose. o DO NOT use the Magswitch Angle if it is damaged or is not working properly. Severe injury can occur if this device is not used properly and safely. o DO NOT expose the Magswitch Magnets to temperatures above 176 deg. Fahrenheit (80 Celsius). High temperatures will permanently degrade the

Magnet’s effectiveness and may result in an unsafe condition. o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged. o This product contains PTFE lubricant. For MSDS information contact Magswitch.

To use the 90 Degree Angle o Always test the connection before attempting to use the Magswitch Angle to ensure that it is capable of holding the material securely. o Numerous factors can negatively affect the strength of the magnetic bond. Dirt, debris, oils and grease, painted surfaces and any gap between the

Magnets and the metal surface will decrease the bond. Ensure that the metal is clean and free of these factors. o Thicker metals will be held more strongly than thinner metals. E.g.: 1/4" steel will be held more strongly than thin gauge metals. o Never exceed the rated capacity of the device or attempt to alter the device in any way. Each 30mm MagSquare has up to 150 lbs of Break-Away

Force. Each 50mm MagSquare has up to 600 lbs of Break-Away Force, under ideal conditions. Tested in accordance with International Magnetics Association testing methods and represents a straight Break-Away pull. Actual in-use results will vary greatly and user must test every bond to determine the suitability of the magnet to hold the material.

o Holes are provided in this Magswitch Magnets, for best results DO NOT attach Ferromagnetic metals to the Magswitch device o We recommend that Stainless Steel screws be used to attach non-Ferromagnetic materials to the sides when used as a holder for your Jig or Fixture.

Wood, Plastics and Aluminum are all non-Ferromagnetic materials that make for excellent attachments. Steel may be attached if a non-Ferromagnetic spacer is inserted between the Ferromagnetic material and the magnet.

o When mounting this 90 Degree Angle to a fixture or steel table, use of non-Ferromagnetic spacers between the Ferromagnetic metal and the 90 Degree Angle will allow the magnet to retain its full power for material holding.

o Avoid sudden jerking or Shock force as this will cause the Magnets to lose its hold. o This 90 Degree Angle is not designed to be used as a welding ground clamp or as part of an electrical circuit. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face smooth

using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact. 90 Degree Angle Operation

o The handles on this Magswitch Angle must be turned clockwise 180 degrees until it locks into place in order to be turned on. o DO NOT turn on unless in contact with metal! o To release the Magnets push down and turn the handles in the counter clockwise direction until it stops. The Magnets will turn off and release

Immediately upon turning the handle, Use Caution to ensure that it is safe to release the Magnets and that nothing will fall or become dangerous. o This Magswitch 90 Degree Angle is capable of exceptional Break-Away force holding power; Magswitch Magnets are exceptionally strong in Shear

Force as well. Prying force is the least powerful of the holding capabilities and great care must be used when attempting to use this device with Pry force. See Illustrations below.


90 Degree Angle Operation and

Instruction Manual

Sliding-Less Hold

Table Surface

Straight Pull-Most Pull up-Most

Sideways-Less

Pry Force-Least






90 Degree Angle Usage Manual-(30 and 50mm)

This 90 Degree Angle is capable of holding up to 4 MagSquares in a precise 90 degree orientation. It is perfectly suited to work-holding applications when you are holding any Ferromagnetic substance such as steel plate, angle iron, pipe, and rod and bar stock.

As with all precision devices, damage can occur from dropping, bumping and impact. Magswitch recommends periodic inspection by the user to ensure

that the 90 degree angle is still accurate and fits their needs.

While these Angles are sold with Two MagSquares up to two additional MagSquares of the same size can be added to provide greater hold and greater stability.

All Magnets can be turned to provide for Inside or Outside 90 degree angles. Attach the magnets using the upper holes in the magnet only.

To adjust the magnets. Always place the 90 degree Angle on a flat Ferromagnetic surface, turn the magnets on to secure them to the surface. Push

down on the side plates until they are flat on the surface and hold while tightening the screws. Check that the magnet bottoms are flush to the side plates for proper performance.

It is important to ensure that all four Magnets are oriented the same way. All “ON” indicators face the same way or the magnetic fields can interact

resulting in dramatically reduced holding power. See Illustration Below!

To use the 90 Degree Angle, simply position the material, and then turn the handle clockwise 180 degrees until it locks in place to the “ON” position. As you turn the handle, the magnetic grip increases allowing for accurate positioning until fully held in place.

When welding pipe, where the cuts are not at exactly 90 degrees, it is possible to loosen the screws in the obround holes. Lightly tighten the screws, adjust the metal until the joint fits, and turn the magnets “ON”. Tighten the screws and continue. Repetitive assemblies will require no further adjustment.

Never turn the magnets on when not in contact with metal. Sudden impact to the metal can occur causing personal injury or damage to the surfaces.

Always test the hold of the Magnets to ensure that it is sufficient to secure the material in place without slipping or falling.

When finished, push down and turn the Magnets handle counter clockwise 180 degrees to the “OFF” position, taking care that nothing will fall or

become a hazard as the magnets will release their hold immediately.

When used for material holding for metals that are to be welded, be careful not to overheat the magnets. Temperatures above 176 degrees Fahrenheit internal will permanently degrade the magnetic power and holding strength. Magswitch recommends a tack weld only to keep the heat transfer to a minimum. Magswitch recommends a minimum of 3 inches from the magnet to the weld point, and that the magnet be removed immediately after the tack weld to reduce heat transfer.

Holes are provided so that the 90 Degree Angle can be secured to a repetitive assembly fixture or an assembly table. Using the holes it is possible to

move the existing magnets to better hold your material, or to add up to two additional magnets for greater grip strength and holding power. Always use the stainless steel screws included when adding additional magnets.

30mm Squares require M5 x .8 fasteners. Holes are approximately ¼” (6 mm) deep.

50mm Squares require M6 x 1.0 fasteners. Holes are approximately 3/8” (9 mm) deep.

Additional screws and washers are included for mounting additional MagSquares

30mm Version


VERY IMPORTANT! Correct orientation of Magnets in Square.

All “ON” facing same way (30 and 50mm)

For best holding power. Use only Stainless steel screws (included) to attach Squares to

plate. If attaching any fixture, clamp or jig to the plates, use only stainless steel screws and non-ferromagnetic materials.

On Off On Of

On

O

ff

On

O

ff

f



30mm Boomerangle



Precise Positioning And Strong Hold At Any Angle!

• Each Magnet Has Up To 155 Lbs (70 kg) Of Holding Power! • Magnets Pivot For Inside Or Outside Holding

• Ratcheting Knobs Allow For Optimum Positioning And Access • Allows For Secure Holding Of Pipe And Flat Steel • ½ Turn Of The Knob Turns The Magnets On/Off • Handles Lock In On Position For Secure Hold


• No Batteries, No Electricity Required! • Item Weight 3.02 Lb (1.37 KG’s)



50mm Boomerangle



Precise Positioning And Strong Hold At Any Angle!

• Each Magnet Has Up To 600 Lbs (272 kg) Of Holding Power! • Magnets Pivot For Inside Or Outside Holding

• Knobs On One Side Can Be Removed For Flat Work On Table Tops • Ratcheting Knobs Allow For Optimum Positioning And Access

• Allows For Secure Holding Of Pipe And Flat Steel • ½ Turn Of The Knob Turns The Magnets On/Off • Handles Lock In On Position For Secure Hold


• No Batteries, No Electricity Required! • Item Weight 8.69 Lb (3.94 KG’s)


Boomerangle Operation and Instruction Manual

This Magswitch Boomerangle is designed to hold steel plate, pipe, bar and rod stock, flat stock or angle iron.

Using Patented Technology, these magnets have tremendous holding power as well as a great amount of Shear Force Holding Strength to prevent sideways movement.


General Information

o All Magnets need to be kept at a safe distance from all Magnetic storage devices, electronics and credit cards etc… o Ensure that the Magswitch Magnets are stored in the “off” position when not in contact with Ferromagnetic metals. o Never use a Magswitch Boomerangle to lift any material, although it is ideal for debris cleanup, nuts and bolts, metal shavings, etc… o Never use a Magswitch Boomerangle for OVERHEAD LIFTING! o DO NOT attempt to disassemble the Magswitch Magnets; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment unless specifically

designed for that purpose. o DO NOT use the Magswitch Boomerangle if it is damaged or is not working properly. Severe injury can occur if this device is not used properly and

safely. o DO NOT expose the Magswitch Magnets to temperatures above 176 deg. Fahrenheit (80 Celsius). High temperatures will permanently degrade the

Magnets’ effectiveness and may result in an unsafe condition. o Not recommended for painted or finish coated surfaces will reduce the magnetic bond and the finish may be damaged. o This product contains PTFE lubricant. For MSDS information contact Magswitch.

To use the Boomerangle o Always test the connection before attempting to use the Magswitch Boomerangle to ensure that it is capable of holding the material securely. o Numerous factors can negatively affect the strength of the magnetic bond. Dirt, debris, oils and grease, painted surfaces and any gap between the

Magnets and the metal surface will decrease the bond. Ensure that the metal is clean and free of these factors. o Thicker metals will be held more strongly than thinner metals. Eg: 1/4" steel will be held more strongly than thin gauge metals. o Never exceed the rated capacity of the device or attempt to alter the device in any way. Each 30mm Magnet has up to 150 lbs of Break-Away Force.

Each 50mm Magnet has up to 600 lbs of Break-Away Force, under ideal conditions. Tested in accordance with International Magnetics Association testing methods and represents a straight Break-Away pull. Actual in-use results will vary greatly and user must test every bond to determine the suitability of the magnet to hold the material.

o Avoid sudden jerking or Shock force as this will cause the Magnets to lose its hold. o Never use any Magswitch Boomerangle as a welding ground or as part of an electrical circuit! o Never use the Boomerangle without first tightening the knobs to secure the magnets in place. Always test this hold to ensure that nothing moves or

causes a pinch point. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face smooth

using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact. Boomerangle Operation

o The magnet handles on this Magswitch Boomerangle must be turned clockwise 180 degrees until they stop in order to be turned “ON”. It is not possible to hold the Magnets in place unless fully turned on.

o DO NOT turn on unless in contact with Ferromagnetic Metal! The magnet can be left ON or OFF indefinitely without harm. When ON, and near a Ferromagnetic object, the magnet will attract suddenly and powerfully possibly causing damage to the surfaces or the user.

o To release the Magnets push the handle down and turn the handle in the counter clockwise direction until it stops. The Magnets will turn off and release Immediately upon turning the handle, Use Caution to ensure that it is safe to release the Magnets and that nothing will fall or become dangerous.

o Always turn off power tools before turning the MagSquare ON or Off to avoid injury o This Magswitch Boomerangle is capable of exceptional Break-Away force holding power; Magswitch Magnets are exceptionally strong in Shear Force

as well. Prying force is the least powerful of the holding capabilities and great care must be used when attempting to use this device with Pry force. See Illustrations below.

Sliding-Less Hold

Pry Force-Least

Straight Pull-Most

Sideways-Less

Pull up-Most

Table SurfaceMagswitch Limited Warranty

Magswitch products are covered by a One Year Limited Warranty on Material and Workmanship. Warranty is Non-Transferable. Magswitch reserves the right to inspect all product claims under warranty. Any alteration of the device voids this warranty.

User assumes all risk for the proper use of this device and for ensuring product suitability for intended application. This warranty shall not cover any incidental or consequential damages due to the improper use or failure of this device.




Boomerangle Usage Manual-(30 and 50mm)

This Boomerangle is perfectly suited to work-holding applications when holding any Ferromagnetic substance such as steel plate, angle iron, pipe, and rod and bar stock.

As with all precision devices, damage can occur from dropping, bumping and impact. Magswitch

recommends periodic inspection by the user to ensure that the Boomerangle is still accurate and fits their needs.

This Boomerangle is equipped with two ratcheting knobs to tighten/loosen the magnets. They can be pulled out and rotated to be in the most comfortable location during use.

It is possible to remove the knobs and posts on one side of the 50 mm magnets in order to lay the Boomerangle flat. Be sure to test the strength of the magnetic hold and position to ensure that the material is held safely. (Applies to 50 mm Boomerangle only).

The magnets can be turned to provide for either an Inside or Outside angle. They are limited by a slot in the

side plates which allows for free movement in a 180 degree arc. Do not force the magnets to rotate, loosen the knobs and turn the magnets before tightening the knobs securely.

To use the Boomerangle, simply position the material exactly as required then turn the handle clockwise 180

degrees until it locks in place to the “ON” position. As you turn the handle, the magnetic grip increases allowing for accurate positioning until fully held in place.

Never turn the magnets on when not in contact with Ferromagnetic metal. Sudden impact to the metal can

occur causing personal injury or damage to the surfaces.

Always test the hold of the Magnets to ensure that it is sufficient to secure the material in place without slipping or falling.

When finished, Push down and turn the Magnet’s handle counter clockwise until is stops turning to the “OFF”

position, taking care that nothing will fall or become a hazard as the magnets will release their hold immediately.

When used for material holding for metals that are to be welded, be careful not to overheat the magnets.

Temperatures above 176 degrees internal will permanently degrade the magnetic power and holding strength. Magswitch recommends a tack weld only to keep the heat transfer to a minimum.

8

8

8

8

8

8

8

Section Eight

Lifting Magnets



Extend‐A‐Lift


• Lifts And Holds Up To 70 Lbs (31.7 kg) • 28 7/16” (72 cm) Tall For Less Bending And Back Injuries

• Foot Plate Makes Activating The Magnet Easier‐Step And Turn • ½ Turn Of The Knob Turns The Magnet On/Off • Handle Locks In On Position For Secure Hold


• When Off, Debris Falls Easily Away, • Wipe Off Remaining Dust And You Are Ready For Reuse

• No Batteries, No Electricity Required! • Item Weight 5 Lb 7 Oz (2.47 Kg)

Perfect For Stacking, Destacking, And Cleanup

Handle Sharp, Heavy Steel Plate And Pipe With Ease


Extend-A-Lift Operation and

Instruction Manual


This Magswitch Extend-A-Lift is designed to lift steel plate, pipe, bar and rod stock, flat stock or angle iron.

Using Patented Technology, this device has tremendous holding power as well as a great amount of Shear Force Holding Strength to prevent sideways movement.


General Information

o All Magnets need to be kept at a safe distance from all Magnetic storage devices, electronics and credit cards etc… o Ensure that the Extend-A-Lift is stored in the “OFF” position when not in contact with ferrous metals. The Extend-A-Lift can be left ON or OFF

indefinitely without harm. When ON and near Ferrous metals there will be a sudden and powerful attraction. o Never use an Extend-A-Lift to lift Heavy materials, although it is ideal for light weight metal, debris cleanup, nuts and bolts, metal shavings, etc… o DO NOT attempt to disassemble or alter the Magswitch Extend-A-Lift; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment unless specifically designed

for that purpose. o DO NOT use the Extend-A-Lift if it is damaged or is not working properly. Severe injury can occur if this device is not used properly and safely. o DO NOT expose the Magswitch Magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently degrade the

Magnet’s effectiveness and may result in an unsafe condition. o Never use an Extend-A-Lift for OVERHEAD LIFTING or to transport materials higher than necessary. o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged. o This product contains PTFE lubricant. For MSDS information contact Magswitch. o Always keep the bottom of the magnet clean and free of debris and rust. If needed wipe with WD40 or light oil

To Use the Extend-A-Lift o Always test the connection before attempting to use the Extend-A-Lift to ensure that it is capable of holding the material securely. o Numerous factors can negatively affect the strength of the Magnetic bond, dirt, debris, oils and grease, painted surfaces and any gap between the Magnet

and the metal surface will decrease the bond. Ensure that the connection point is clean and free of these factors. o Thicker metals will be held more strongly than thinner metals. E.g.: 1/4" steel will be held more strongly than thin gauge metals. o Never exceed the rated capacity of the Extend-A-Lift. Extend-A-Lifts have up to 500 lbs of Break-Away Force under ideal conditions. Tested in

accordance with International Magnetics Association testing methods and represents a straight Break-Away pull. Actual in-use results will vary greatly and user must test every bond to determine the suitability of the magnet to hold the material.

o Lift the material 1-3 inches off the ground to ensure that the magnet is capable of holding the weight safely. Gently shake the magnet with the material attached to ensure that the bond is sufficient to handle a full lift without breaking away.

o Ensure that the magnet is centered on the material being lifted. Material may slide off of the magnet if it is not held in a horizontal position. o Always ensure that when stacked sheets are present, that only one sheet is being lifted at a time. o Extend-A-Lifts are rated to carry up to 70 lbs of material, under ideal conditions, o Avoid sudden jerking or Shock force as this will cause the Extend-A-Lift to lose its hold. o Operator shall immediately stop using the lifting Magnet if any improper performance or conditions exist during the lift. o This Magnetic lifter is designed for straight, flat horizontal lifting, never allow a lifted object to alter is plane from horizontal. o Never stand under load being lifted or place any part of your body under the load. o DO NOT lift a load higher than necessary. o Only use Magnetic lifts on material that does not flex or bend. o Always ensure that the full face of the Magnet is in contact with the load. o Always ensure that the lifted materials will not come in to contact with any obstruction or body part while being carried. o This Extend-A-Lift is not designed to be used as a welding ground clamp or as part of an electrical circuit. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face smooth using

400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact. Extend-A-Lift Operation

o The handle on this Extend-A-Lift must be turned clockwise 180 degrees until it stops in order to be turned “ON”. It is not possible to hold the Magnet in place unless fully turned “ON”.

o For ease of use always place foot on Foot Plate to hold Extend-A-Lift in place when turning ON. o DO NOT turn ON unless in contact with Ferrous Metal o To release the Extend-A-Lift push down and turn the handle in the counter clockwise direction until it stops. The Extend-A-Lift will turn off and release

Immediately upon turning the handle, Use Caution to ensure that it is safe to release the Extend-A-Lift and that nothing will fall or become dangerous. o This Extend-A-Lift is capable of exceptional Break-Away force holding power; Extend-A-Lifts are exceptionally strong in Shear Force as well. Prying

force is the least powerful of the holding capabilities and great care must be used when attempting to use this device with Pry force. See illustrations below.

Derating the Rated Load Capacity

Numerous factors can reduce the Safe Working Load of a lifting Magnet. Additional factors include the type of Metals being lifted.

Below is a Typical Derating Chart, it shows how different metals are attracted to a Magnet.

Your results Will be Different depending on such conditions as;

o Surface condition

o Surface Flatness

Reduction factors for Materials Other than AISI 1020 Steel

Material REDUCTION FACTOR

o Surface Smoothness

o And other conditions.

Cast Steel 0.90

3% Silicon Steel 0.80 Aisi 1095 Steel 0.70

416 Stainless Steel 0.50 Cast Iron Non-Chilled 0.45

Pure Nickel 0.10

After the Lift o Always check Extend-A-Lift to ensure that no damage occurred and that is still complies with all requirements above.

o Always wipe off any debris or contaminants that became attracted to the Magnet that would prevent a safe lift in the future.

o Always store the Magnet in a safe location and in the “Off” position to ensure that no damage can occur or accidental contact with metal be made. Ensure

that the storage area is free of humidity, debris, shavings etc.

o Wipe a light coating of oil on the Magnet as needed to prevent rust.

o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face smooth using 400

grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact.


Slide-less

Place foot here when turning handle and activating magnet.

Pry Force-Least!

Pull U

p-Most

Table Surface

Magswitch Limited Warranty

Magswitch products are covered by a One Year Limited Warranty on Material and Workmanship. Warranty is Non-Transferable. Magswitch reserves the right to inspect all product claims under warranty. Any alteration of the device voids this warranty.

User assumes all risk for the proper use of this device and for ensuring product suitability for intended application. This warranty shall not cover any incidental or consequential damages due to the improper use or failure of this device.




Single 50‐Medium Lifting Magnet


• Lifts And Holds Up To 200 Lbs (91 kg) • Replaces Costly Electromagnets That Overheat And Vacuum Systems

• Forged Steel Loop Handles Most Chain Hoists And Hooks • ½ Turn Of The Lever Turns The Magnet On/Off • Handle Locks In On Position For Secure Hold

• Push handle Down And Turn counterclockwise To Turn Off • Turns Completely Off For Removal And Cleaning

• When Off, Debris Falls Easily Away, • No Batteries, No Electricity Required! • Item Weight 4 lb 6 oz (1980 grams)

Medium Lifting Of Non‐Flexing Steel Plate And Pipe

Does Not Overheat Like Electromagnets!



Single 50‐Medium Lifting Magnet




Single‐70 Medium Lifting Magnet


Medium Lifting Of Non‐Flexing Steel Plate And Pipe


• Lifts And Holds Up To 333 Lbs (151 kg) • Replaces Costly Electromagnets That Overheat And Vacuum Systems


• Push handle Down And Turn counterclockwise To Turn Off • Turns Completely Off For Removal And Cleaning

• When Off, Debris Falls Easily Away, • No Batteries, No Electricity Required! • Item Weight 11 lb 0 oz (5.01 Kg)



Single‐70 Medium Lifting Magnet




Magswitch Medium Duty Lifting Magnet Operation

and Instruction Manual

Read all instructions! Failure to follow all instructions listed below May result in an unsafe or dangerous condition.

Before Lifting Operation o All Magnets need to be kept at a safe distance from all Magnetic storage devices, electronics and credit cards etc. o Never exceed the rated load of the Magswitch magnet. This may result in an unsafe or dangerous condition. See DeRating factors for

more details of load rating factors. o DO NOT attempt to alter the device in any way. This will void the warranty and may result in an unsafe or dangerous condition. o Never operate an unsafe or ‘out-of-service’ tagged Magnet, or one with missing parts or labels. o Never operate a lifting Magnet when Capacity, Weight or Safety Markings are missing, damaged or obscured. o DO NOT attempt to disassemble the Magswitch Magnet; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal worksite/jobsite conditions, do not use underwater or in a hazardous environment unless

specifically designed for that purpose. o Never use any Magswitch Magnet as a welding ground or as part of an electrical circuit. o DO NOT use the Magswitch product if it is damaged or is not working properly. Severe injury can occur if this device is not used

properly and safely. o Ensure that all operators are qualified to operate the lifting Magnet and are familiar with ASME B30.20 lifting standards. o Ensure that the Magnet is stored in the “off” position when not in contact with metals. o Never turn the Magnet ‘ON’ unless it is in contact with Ferro-Magnetic metal. The magnets can be left ON or Off indefinitely without

harm, however when they are in the ON position, and near ferromagnetic materials, there will be a powerful magnetic attraction. o Always inspect the lifting device to ensure that it is in good working order. Maintain inspection and records of same as per ASME B30.20.

Important Safety Information

o Always test the connection before attempting to use the Magnet to ensure that it is capable of lifting the material securely. o Always perform a Test Lift of no more than 2-3 inches (10 cm) to ensure that the bond is sufficient to lift the load and that the load is

not flexing. o Always ensure that when stacked sheets are present, that only one sheet is being lifted at a time. o When lifting, never exceed 33% of the Breakaway force of the Magnet. All Magswitch lifting magnets are rated at 1/3 of their

Breakaway force for safety. Please refer to the label on the individual magnet for the safe working load. o Always ensure that the lifting hoist is capable of lifting the combined weight of the load plus the Magnet. o Operator shall immediately stop using the lifting Magnet if any improper performance or conditions exist during the lift. o This Magnetic lifter is designed for straight, flat horizontal lifting, never allow a lifted object to alter is plane from horizontal. o Avoid sudden jerking or Shock force as this will cause the Magnet to lose its hold. o Use Caution to ensure that it is safe to release the Magnet and that nothing will fall or become dangerous. o DO NOT expose the Magswitch Magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently

degrade the Magnet’s effectiveness and may result in an unsafe condition. o DO NOT Operate the Magnet at temperatures greater than 120 deg Fahrenheit (49 Celsius). o Never use a Magswitch product for OVERHEAD LIFTING. o Never stand under load being lifted or place any part of your body under the load. o DO NOT lift a load higher than necessary. o DO NOT leave a lifted load unattended at any time. o Lifting Magnets must be centered on load. o User and anyone else in proximity must stay clear of the suspended load. o Always ensure that the full face of the Magnet is in contact with the load. Maximum lifting capacity will only be achieved when the full

face of the magnet is in contact with the load being lifted.

o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged. o Always ensure that the lifted materials will not come in to contact with any obstruction while being carried. o Never carry people or allow people to ride on materials being lifted. o This product contains PTFE lubricant. For MSDS information contact Magswitch.

Derating the Rated Load Capacity Numerous factors can negatively affect the strength of the Magnetic bond, dirt, debris, oils and grease, painted surfaces and any gap

between the Magnet and the metal surface will decrease the bond. Additional factors include the type of Metals being lifted.

Shown is a Typical Derating Chart, it shows how different metals are attracted to a Magnet.


o Surface condition o Material flex or sag (may require a spreader bar). o Surface Flatness o Percentage of magnet in contact. o Surface Smoothness o And other conditions. o Material Thickness


Material REDUCTION FACTOR Cast Steel 0.90

3% Silicon Steel 0.80 AISI 1095 Steel 0.70


Pure Nickel 0.10

After the Lift o Always check Lifting Magnet to ensure that no damage occurred and that is still complies with all requirements above. o Always wipe off any debris or contaminants that became attracted to the Magnet that would prevent a safe lift in the future. o Always notify the designated person in your company of any problems or concerns regarding the operation of the Magnet. o Always store the Magnet in a safe location and in the “Off” position to ensure that no damage can occur or accidental contact with metal

be made. Ensure that the storage area is free of humidity, debris, shavings etc. o Wipe a light coating of oil on the Magnet as needed to prevent rust. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face

smooth using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact.

For repair and recertification services: Send the magnet, postage paid, to: Magswitch Technology Inc. 621 Southpark Dr. #1900 Littleton, CO 80120






Single 50 mm and 70 mm Medium Duty Lifting Magnets.

Operating Instructions


Incorrect Direction

To Activate 50 and 70mm lifting magnets 1. Place on to Ferromagnetic Steel. 2. Move hook to better access the handle. 3. Rotate handle 180 degrees clockwise until it stops and locks in place.

To Deactivate 50 and 70mm lifting magnets 1. Ensure that nothing will fall or become unsafe. 2. Move hook to better access the handle. 3. Push handle down and rotate 180 degrees counterclockwise until it stops.

Pipe Correct Direction In line with Groove

Round/Pipe Holding Instructions 1. Derate capacity by an additional .50 (1/2) 2. Place on metal with the groove in the same

direction (as shown on left). 3. Follow all lifting instructions.

Single 50mm Medium Duty Lifting Magnet

Single 70mm Medium Duty Lifting Magnet

Single 50mm and 70mm Performance Charts

All performance testing is done in compliance with International Magnets Association test method for determining Breakaway Force.

Your actual results may vary greatly depending on numerous factors as discussed in the owner’s manual. For Your Safety, User Must Read And Understand The Owner’s Manual and perform test lifts as required.




Tri-50 Heavy Lifting Magnet Magswitch Part Number XXX0018

Heavy Lifting Of Non-Flexing Steel Plate And Pipe


• Lifts And Holds Up To 600 Lbs (272 kg) (Safe Working Load) • Replaces Costly Electromagnets That Overheat And Vacuum Systems


• Push Lock Button Down And Turn Clockwise To Turn Off • Turns Completely Off For Removal And Cleaning

• When Off, Debris Falls Easily Away, • No Batteries, No Electricity Required!

• Item Weight 14.1 Lb (6.4 Kg)



Heavy Lifter Performance Charts

All performance testing is done in compliance with International Magnets Association test method for determining Breakaway Force. Your actual results may vary greatly depending on numerous factors as discussed in the owner’s

manual. For Your Safety, User Must Read And Understand The Owner’s Manual and perform test lifts as required.



Dual‐70 Heavy Lifting Magnet


Heavy Lifting Of Non‐Flexing Steel Plate And Pipe





• When Off, Debris Falls Easily Away, • No Batteries, No Electricity Required! • Item Weight 21.4 Lbs (9700 grams)



Heavy Lifter Performance Charts All performance testing is done in compliance with International Magnets Association test method for determining Breakaway Force. Your actual results may vary greatly depending on numerous factors as discussed in the owner’s




Tri‐70 Heavy Lifting Magnet


Heavy Lifting Of Non‐Flexing Steel Plate And Pipe





• When Off, Debris Falls Easily Away, • No Batteries, No Electricity Required! • Item Weight 30 lb 9 oz (13.85 Kg)



Heavy Lifter Performance Charts All performance testing is done in compliance with International Magnets Association test method for determining Breakaway Force. Your actual results may vary greatly depending on numerous factors as discussed in the owner’s



Magswitch Lifting Magnet Operation and

Instruction Manual


Read all instructions! Failure to follow all instructions listed below May result in an unsafe or dangerous condition.

Before Lifting Operation o All Magnets need to be kept at a safe distance from all Magnetic storage devices, electronics and credit cards etc. o Never exceed the rated load of the Magswitch magnet. This may result in an unsafe or dangerous condition. See DeRating factors for

more details of load rating factors. o DO NOT attempt to alter the device in any way. This will void the warranty and may result in an unsafe or dangerous condition. o Never operate an unsafe or ‘out-of-service’ tagged Magnet, or one with missing parts or labels. o Never operate a lifting Magnet when Capacity, Weight or Safety Markings are missing, damaged or obscured. o DO NOT attempt to disassemble the Magswitch Magnet; there are no user serviceable parts inside the device. o All Magswitch products are designed for normal worksite/jobsite conditions, do not use underwater or in a hazardous environment unless

specifically designed for that purpose. o Never use any Magswitch Magnet as a welding ground or as part of an electrical circuit. o DO NOT use the Magswitch product if it is damaged or is not working properly. Severe injury can occur if this device is not used

properly and safely. o Ensure that all operators are qualified to operate the lifting Magnet and are familiar with ASME B30.20 lifting standards. o Ensure that the Magnet is stored in the “off” position when not in contact with metals. o Never turn the Magnet ‘ON’ unless it is in contact with Ferro-Magnetic metal. The magnets can be left ON or Off indefinitely without

harm, however when they are in the ON position, and near ferromagnetic materials, there will be a powerful magnetic attraction. o Always inspect the lifting device to ensure that it is in good working order. Maintain inspection and records of same as per ASME B30.20.

Important Safety Information

o Always test the connection before attempting to use the Magnet to ensure that it is capable of lifting the material securely. o Always perform a Test Lift of no more than 2-3 inches (10 cm) to ensure that the bond is sufficient to lift the load and that the load is

not flexing. o Always ensure that when stacked sheets are present, that only one sheet is being lifted at a time. o When lifting, never exceed 33% of the Breakaway force of the Magnet. All Magswitch lifting magnets are rated at 1/3 of their

Breakaway force for safety. Please refer to the label on the individual magnet for the safe working load. o Always ensure that the lifting hoist is capable of lifting the combined weight of the load plus the Magnet. o Operator shall immediately stop using the lifting Magnet if any improper performance or conditions exist during the lift. o This Magnetic lifter is designed for straight, flat horizontal lifting, never allow a lifted object to alter is plane from horizontal. o Avoid sudden jerking or Shock force as this will cause the Magnet to lose its hold. o Use Caution to ensure that it is safe to release the Magnet and that nothing will fall or become dangerous. o DO NOT expose the Magswitch Magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently

degrade the Magnet’s effectiveness and may result in an unsafe condition. o DO NOT Operate the Magnet at temperatures greater than 120 deg Fahrenheit (49 Celsius). o Never use a Magswitch product for OVERHEAD LIFTING. o Never stand under load being lifted or place any part of your body under the load. o DO NOT lift a load higher than necessary. o DO NOT leave a lifted load unattended at any time. o Lifting Magnets must be centered on load. o User and anyone else in proximity must stay clear of the suspended load. o Always ensure that the full face of the Magnet is in contact with the load. Maximum lifting capacity will only be achieved when the full

face of the magnet is in contact with the load being lifted.

o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged. o Always ensure that the lifted materials will not come in to contact with any obstruction while being carried. o Never carry people or allow people to ride on materials being lifted. o This product contains PTFE lubricant. For MSDS information contact Magswitch.

Derating the Rated Load Capacity Numerous factors can negatively affect the strength of the Magnetic bond, dirt, debris, oils and grease, painted surfaces and any gap

between the Magnet and the metal surface will decrease the bond. Additional factors include the type of Metals being lifted.

Shown is a Typical Derating Chart, it shows how different metals are attracted to a Magnet.


o Surface condition o Material flex or sag (may require a spreader bar). o Surface Flatness o Percentage of magnet in contact. o Surface Smoothness o And other conditions. o Material Thickness


Material REDUCTION FACTOR Cast Steel 0.90

3% Silicon Steel 0.80 AISI 1095 Steel 0.70


Pure Nickel 0.10

After the Lift o Always check Lifting Magnet to ensure that no damage occurred and that is still complies with all requirements above. o Always wipe off any debris or contaminants that became attracted to the Magnet that would prevent a safe lift in the future. o Always notify the designated person in your company of any problems or concerns regarding the operation of the Magnet. o Always store the Magnet in a safe location and in the “Off” position to ensure that no damage can occur or accidental contact with metal

be made. Ensure that the storage area is free of humidity, debris, shavings etc. o Wipe a light coating of oil on the Magnet as needed to prevent rust. o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face

smooth using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact.

For repair and recertification services: Send the magnet, postage paid, to: Magswitch Technology Inc. 621 Southpark Dr. #1900 Littleton, CO 80120






Magswitch Lifting Magnets Operating Instructions

Read all instructions in the Owner’s Manual! Failure to follow all instructions May result in an unsafe or dangerous condition.

“OFF” Position

To activate 1. Place on to ferromagnetic steel. 2. Hold handle and firmly rotate in direction of arrow until

it locks into place. Gently tug on handle to ensure that it is securely locked in place.

Push down to release and unlock

“ON” Position

To Deactivate 1. Ensure that nothing will fall or become unsafe 2. Hold handle, Push tab down as shown above 3. Rotate handle in direction of arrow.

Always place round stock and pipe in line with the bottom groove.

DeRate capacity by an add’l .50 (1/2)



All performance testing is done in compliance with International Magnets Association test method for determining Breakaway Force. Your actual results may vary greatly depending on numerous factors as discussed in the owner’s manual.

For Your Safety, User Must Read And Understand The Owner’s Manual and perform test lifts as required.

Triple 50mm



All performance testing is done in compliance with International Magnets Association test method for determining Breakaway Force. Your actual results may vary greatly depending on numerous factors as discussed in the owner’s manual. For Your Safety, User Must

Read And Understand The Owner’s Manual and perform test lifts as required.

Dual 70mm



All performance testing is done in compliance with International Magnets Association test method for determining Breakaway Force. Your actual results may vary greatly depending on numerous factors as discussed in the owner’s manual. For Your Safety, User Must

Read And Understand The Owner’s Manual and perform test lifts as required.

Triple 70mm


training guide product manual - magswitch industrial...

Documents