training manual 2012 - toshiba · maintenance training. our turbine maintenance training program...
TRANSCRIPT
Students have at their disposal:
• EHCandAVRSystemCabinets• InteractiveSimulator• 4OperatorStations• EngineeringStation• MaintenanceTool• Yourfacility’sSchematicsandDrawings
OurControlsTrainingCenteroffersbasicandcontinuingeducationforyoursteamturbineoperatorsandcontrolsmaintenancepersonnelfromknowledgeableAmericaninstructors.Withoutroutinedistractionsandinterruptions,theclassroomenvironmentenhancesthelearningexperience.
CTC Course OfferingsStandardfour-andfive-daycoursesaresummarizedbelow.Wearealsoabletoprovidecustomizedtrainingtosuityourneeds.
Advanced Operator Training TheAdvancedOperatorTrainingprogramprovidesin-depthinstructiononeveryphaseoftheToshibaSTGoperationthroughhands-onpracticeexercisesandsimulations.
Advanced Controls Maintenance Training – Site SpecificAdvancedControlsMaintenanceTrainingisgearedtowardexperiencedI&CtechniciansandengineersresponsibleformaintainingandtroubleshootingtheD-EHC/AVRsystem.
Advanced Controls Maintenance Training – Group SessionForthebenefitofnewemployees,orplantsthatotherwisecannotmeetourtwostudentminimum,weofferquarterlyAdvancedControlsMaintenanceTrainingsessionsopentoallcustomers.Whileyourfacility’sschematicsanddrawingswillnotbeprovided,classeswillremainsmallenoughforparticipantstohaveone-on-onetimewiththeinstructor.
CONTROLS TRAINING CENTER (West Allis, Wisconsin)ToshibaopenedthefirstControlsTrainingCenterinNorthAmericain2002.UsingToshiba’sFuchuTrainingfacilityinJapanasamodel,anextensiveclassroomfacility wasdeveloped,capableofaccommodatingeight students.Itincorporatesaninteractivesimulator abletoprovidehands-onpracticeforoperation,maintenanceandtroubleshooting.
TOSHIBA AMERICA ENERGY SYSTEMSTraining Center6623 West Washington Street West Allis, WI 53214Phone: 414.475.2800
Training Services
To support our growing number of North American customers, Toshiba America Energy Systems (TAES) offers specialized state-of-the-art training courses:
• InourControlsTrainingCenter(CTC)nearMilwaukee,Wisconsin;
• AtToshiba’sKeihinfactoryinYokohama,Japan;and
• Atyoursite.
To suit your needs, offerings include:
• Coursestailoredspecificallytoyourplant,
• OpensessionsatCTCscheduledquarterly,and
• On-sitecourseswithflexibleschedulingtocoverthemaximumnumberofoperatorshiftspossible.
Werealizethattravelcostsandtightschedulescanmakeitdifficult,ifnotimpossible,tosendemployeestoeitherfacility.Sowehaveaddedmoresitetrainingoptionstoourcurriculum.
General Orientation TrainingRecommenedforlessexperiencedemployees.ThistrainingpackageprovidesgeneralinformationfortheSteamTurbine/GeneratorSystemandauxiliaryequipmentsuppliedbyToshiba.
On-Site Operator TrainingThisin-depthprogramsendsanexperiencedAmericaninstructortoyourplantforthreedaysforclassroomtrainingandpresentations.Toaccommodateyourshifts,thecoursecanbeconductedatvarioushourstohelpthemaximumnumberofemployeeshaveanopportunitytoparticipate.
Advanced Controls TrainingInadditiontotheAdvancedControlsMaintenanceTrainingcourseofferedatourfacilityinWestAllis,wecanalsoprovideAdvancedControlsTrainingatyoursite.Thisclassroom-stylesettingcoversthesameprinciplestaughtinourControlsTrainingCenterwithoutthesimulatedexercises.
Maintenance TrainingOurTurbineMaintenanceTrainingprogramfocusesonprovidingsitepersonnelwiththeskillstomoresafelyandefficientlymaintainyourToshibaequipment.Thesethree-andfive-daycoursesareintendedtohelpprovideoptimumlifeexpectancy oftheToshibaSteamTurbine/Generatorandassociatedauxiliaries.
SCHEDULINGWearehappytodiscussyourparticularneedsandincorporatethemintoourcurriculum.Ifyouhaveany questionsfeelfreetocontactyourKeyAccountManager.
Toshiba also offers state-of-the-art turbine engineering and generator engineering training at our Keihin Product Operations facility approximately 30 minutes from Tokyo. The lecturers are actual senior specialists from each area, and typical course contents for these 5-day courses include:
• Technicalseminarsbykeyspecialistsinturbineandgeneratortechnology
• GroupQ&Asessions
• Toursoftheturbineworksandvalveandheatexchangerequipment
Customersarealsowelcometoprovideinadvanceanyplantspecificquestionsthattheyhaveforone-to-onediscussionswiththeToshibaSpecialistsduringtheOpenForum.
OVERVIEW OF TOSHIBA TRAININGAppropriate operator, controls and maintenance training is essential to proper plant operations.
ONSITE TRAINING
JAPANToshiba turbine and generator engineering courses (Yokohama, Japan)
CURRICULUM (Training Programs)
COURSENAMEGeneral
Orientation
On-Site Operator Training
Advanced Operator Training
Advanced Controls Maintenance
Training
Advanced Controls Training
C900 Advanced Controls
Maintenance Training
Maintenance Training
Location Site Site MKE Site MKE Site Site
Days 5 3 4 5 5 4 5
MaximumClassSize 20 10 8 8 8 6 8
D-EHCSystem
HowtoUsetheMaintenanceTools X X X X
HowtoChangeSetValuesforSystemController X X
HowtoGetErrorLogforSystemController X X X X
HowtoGetErrorLogforHMI X X X X
HowtoUnderstandDrawings X X X
HowtoBoot-uptheD-EHC X X X
HowtoDetectFailOriginforD-EHC X X X
HowtoInstallandSet-upNewOPS X
I/OStaticTestProcedures X
ValveCalibrations X
EquipmentOrientation
SteamTurbineConstruction X X X X
SteamTurbineandAuxiliaries X X X X
FundamentalsofElectricalGeneration X X X
Brushless/StaticExcitationSystem X X X X
GeneratorCoolingSystems/Hydrogen X X X X
StatorCoolingWaterSystems X X
SealOilSystems X X X X
AVRSystem
OutlineofD-AVRSystem X X X X X X
OutlineofD-AVRHardwareConfiguration(controlcabinet)
X X X X
ExplanationofD-AVROperation X X X X X
HandsonD-AVROperation X X
HandsonAbnormalOperations/Exercise(Simulator)
X
ExplanationofD-AVRAlarm X X X X X
HowtoOperateWhenFailuresOccur X X X X
EachPCBsFunctionandSpecification X X
HowtoBoottheD-AVR X X
HowtodetectFailOrigin X X
Operations
NormalShutdown/Exercise X X
EmergencyShutdown/Exercise X X X
TurbineandGeneratorOperations X X
OperationalLimitations X X
StartupOperations X X
FieldTourforSystemWalkDowns(asneeded) X
ShutdownOperations X
RoutineTestProcedures X
Troubleshooting X X
K-TECTRAINING TurbineEngineeringCourse
GeneratorEngineeringCourse
TurbineWorksTour XTurbineUpgradeTechnologies XCondenser&HeatExchangerDesign&Maintenance XTurbineControlDesign&Maintenance XTurbineMaintenance XSteam Valves & Heat Exchanger Works Tour XMaterialsforSteamTurbines XStructuralDesignofTurbineComponents XInspectionTechniquesforTurbinePlant XTurbinePlantLifeAssessment XTurbineRotorVibration XBalancingExercise XOpen Discussion X XIntroductiontoGeneratorTechnologyUpdate XOperationCapabilityandMonitoring XGeneratorShopTour XGeneratorRegularMaintenance XGeneratorAuxillarySystemRegularMaintenance XGeneratorInspectionTechnology XGeneratorPreventativeMaintenance XGeneratorExcitationControlSystemDesign&Maintenance XShop Tour XGeneratorDeterioration XGeneratorUpgrades XGeneratorRotorVibration X