training manual 2012 - toshiba · maintenance training. our turbine maintenance training program...

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Students have at their disposal: EHC and AVR System Cabinets Interactive Simulator 4 Operator Stations Engineering Station Maintenance Tool Your facility’s Schematics and Drawings Our Controls Training Center offers basic and continuing education for your steam turbine operators and controls maintenance personnel from knowledgeable American instructors. Without routine distractions and interruptions, the classroom environment enhances the learning experience. CTC Course Offerings Standard four-and five-day courses are summarized below. We are also able to provide customized training to suit your needs. Advanced Operator Training The Advanced Operator Training program provides in-depth instruction on every phase of the Toshiba STG operation through hands-on practice exercises and simulations. Advanced Controls Maintenance Training – Site Specific Advanced Controls Maintenance Training is geared toward experienced I&C technicians and engineers responsible for maintaining and troubleshooting the D-EHC/AVR system. Advanced Controls Maintenance Training – Group Session For the benefit of new employees, or plants that otherwise cannot meet our two student minimum, we offer quarterly Advanced Controls Maintenance Training sessions open to all customers. While your facility’s schematics and drawings will not be provided, classes will remain small enough for participants to have one-on-one time with the instructor. CONTROLS TRAINING CENTER (West Allis, Wisconsin) Toshiba opened the first Controls Training Center in North America in 2002. Using Toshiba’s Fuchu Training facility in Japan as a model, an extensive classroom facility was developed, capable of accommodating eight students. It incorporates an interactive simulator able to provide hands-on practice for operation, maintenance and troubleshooting. TOSHIBA AMERICA ENERGY SYSTEMS Training Center 6623 West Washington Street West Allis, WI 53214 Phone: 414.475.2800 Training Services

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Students have at their disposal:

• EHCandAVRSystemCabinets• InteractiveSimulator• 4OperatorStations• EngineeringStation• MaintenanceTool• Yourfacility’sSchematicsandDrawings

OurControlsTrainingCenteroffersbasicandcontinuingeducationforyoursteamturbineoperatorsandcontrolsmaintenancepersonnelfromknowledgeableAmericaninstructors.Withoutroutinedistractionsandinterruptions,theclassroomenvironmentenhancesthelearningexperience.

CTC Course OfferingsStandardfour-andfive-daycoursesaresummarizedbelow.Wearealsoabletoprovidecustomizedtrainingtosuityourneeds.

Advanced Operator Training TheAdvancedOperatorTrainingprogramprovidesin-depthinstructiononeveryphaseoftheToshibaSTGoperationthroughhands-onpracticeexercisesandsimulations.

Advanced Controls Maintenance Training – Site SpecificAdvancedControlsMaintenanceTrainingisgearedtowardexperiencedI&CtechniciansandengineersresponsibleformaintainingandtroubleshootingtheD-EHC/AVRsystem.

Advanced Controls Maintenance Training – Group SessionForthebenefitofnewemployees,orplantsthatotherwisecannotmeetourtwostudentminimum,weofferquarterlyAdvancedControlsMaintenanceTrainingsessionsopentoallcustomers.Whileyourfacility’sschematicsanddrawingswillnotbeprovided,classeswillremainsmallenoughforparticipantstohaveone-on-onetimewiththeinstructor.

CONTROLS TRAINING CENTER (West Allis, Wisconsin)ToshibaopenedthefirstControlsTrainingCenterinNorthAmericain2002.UsingToshiba’sFuchuTrainingfacilityinJapanasamodel,anextensiveclassroomfacility wasdeveloped,capableofaccommodatingeight students.Itincorporatesaninteractivesimulator abletoprovidehands-onpracticeforoperation,maintenanceandtroubleshooting.

TOSHIBA AMERICA ENERGY SYSTEMSTraining Center6623 West Washington Street West Allis, WI 53214Phone: 414.475.2800

Training Services

Maria Darian
Sticky Note
Accepted set by Maria Darian
Maria Darian
Sticky Note
Accepted set by Maria Darian

To support our growing number of North American customers, Toshiba America Energy Systems (TAES) offers specialized state-of-the-art training courses:

• InourControlsTrainingCenter(CTC)nearMilwaukee,Wisconsin;

• AtToshiba’sKeihinfactoryinYokohama,Japan;and

• Atyoursite.

To suit your needs, offerings include:

• Coursestailoredspecificallytoyourplant,

• OpensessionsatCTCscheduledquarterly,and

• On-sitecourseswithflexibleschedulingtocoverthemaximumnumberofoperatorshiftspossible.

Werealizethattravelcostsandtightschedulescanmakeitdifficult,ifnotimpossible,tosendemployeestoeitherfacility.Sowehaveaddedmoresitetrainingoptionstoourcurriculum.

General Orientation TrainingRecommenedforlessexperiencedemployees.ThistrainingpackageprovidesgeneralinformationfortheSteamTurbine/GeneratorSystemandauxiliaryequipmentsuppliedbyToshiba.

On-Site Operator TrainingThisin-depthprogramsendsanexperiencedAmericaninstructortoyourplantforthreedaysforclassroomtrainingandpresentations.Toaccommodateyourshifts,thecoursecanbeconductedatvarioushourstohelpthemaximumnumberofemployeeshaveanopportunitytoparticipate.

Advanced Controls TrainingInadditiontotheAdvancedControlsMaintenanceTrainingcourseofferedatourfacilityinWestAllis,wecanalsoprovideAdvancedControlsTrainingatyoursite.Thisclassroom-stylesettingcoversthesameprinciplestaughtinourControlsTrainingCenterwithoutthesimulatedexercises.

Maintenance TrainingOurTurbineMaintenanceTrainingprogramfocusesonprovidingsitepersonnelwiththeskillstomoresafelyandefficientlymaintainyourToshibaequipment.Thesethree-andfive-daycoursesareintendedtohelpprovideoptimumlifeexpectancy oftheToshibaSteamTurbine/Generatorandassociatedauxiliaries.

SCHEDULINGWearehappytodiscussyourparticularneedsandincorporatethemintoourcurriculum.Ifyouhaveany questionsfeelfreetocontactyourKeyAccountManager.

Toshiba also offers state-of-the-art turbine engineering and generator engineering training at our Keihin Product Operations facility approximately 30 minutes from Tokyo. The lecturers are actual senior specialists from each area, and typical course contents for these 5-day courses include:

• Technicalseminarsbykeyspecialistsinturbineandgeneratortechnology

• GroupQ&Asessions

• Toursoftheturbineworksandvalveandheatexchangerequipment

Customersarealsowelcometoprovideinadvanceanyplantspecificquestionsthattheyhaveforone-to-onediscussionswiththeToshibaSpecialistsduringtheOpenForum.

OVERVIEW OF TOSHIBA TRAININGAppropriate operator, controls and maintenance training is essential to proper plant operations.

ONSITE TRAINING

JAPANToshiba turbine and generator engineering courses (Yokohama, Japan)

CURRICULUM (Training Programs)

COURSENAMEGeneral

Orientation

On-Site Operator Training

Advanced Operator Training

Advanced Controls Maintenance

Training

Advanced Controls Training

C900 Advanced Controls

Maintenance Training

Maintenance Training

Location Site Site MKE Site MKE Site Site

Days 5 3 4 5 5 4 5

MaximumClassSize 20 10 8 8 8 6 8

D-EHCSystem

HowtoUsetheMaintenanceTools X X X X

HowtoChangeSetValuesforSystemController X X

HowtoGetErrorLogforSystemController X X X X

HowtoGetErrorLogforHMI X X X X

HowtoUnderstandDrawings X X X

HowtoBoot-uptheD-EHC X X X

HowtoDetectFailOriginforD-EHC X X X

HowtoInstallandSet-upNewOPS X

I/OStaticTestProcedures X

ValveCalibrations X

EquipmentOrientation

SteamTurbineConstruction X X X X

SteamTurbineandAuxiliaries X X X X

FundamentalsofElectricalGeneration X X X

Brushless/StaticExcitationSystem X X X X

GeneratorCoolingSystems/Hydrogen X X X X

StatorCoolingWaterSystems X X

SealOilSystems X X X X

AVRSystem

OutlineofD-AVRSystem X X X X X X

OutlineofD-AVRHardwareConfiguration(controlcabinet)

X X X X

ExplanationofD-AVROperation X X X X X

HandsonD-AVROperation X X

HandsonAbnormalOperations/Exercise(Simulator)

X

ExplanationofD-AVRAlarm X X X X X

HowtoOperateWhenFailuresOccur X X X X

EachPCBsFunctionandSpecification X X

HowtoBoottheD-AVR X X

HowtodetectFailOrigin X X

Operations

NormalShutdown/Exercise X X

EmergencyShutdown/Exercise X X X

TurbineandGeneratorOperations X X

OperationalLimitations X X

StartupOperations X X

FieldTourforSystemWalkDowns(asneeded) X

ShutdownOperations X

RoutineTestProcedures X

Troubleshooting X X

K-TECTRAINING TurbineEngineeringCourse

GeneratorEngineeringCourse

TurbineWorksTour XTurbineUpgradeTechnologies XCondenser&HeatExchangerDesign&Maintenance XTurbineControlDesign&Maintenance XTurbineMaintenance XSteam Valves & Heat Exchanger Works Tour XMaterialsforSteamTurbines XStructuralDesignofTurbineComponents XInspectionTechniquesforTurbinePlant XTurbinePlantLifeAssessment XTurbineRotorVibration XBalancingExercise XOpen Discussion X XIntroductiontoGeneratorTechnologyUpdate XOperationCapabilityandMonitoring XGeneratorShopTour XGeneratorRegularMaintenance XGeneratorAuxillarySystemRegularMaintenance XGeneratorInspectionTechnology XGeneratorPreventativeMaintenance XGeneratorExcitationControlSystemDesign&Maintenance XShop Tour XGeneratorDeterioration XGeneratorUpgrades XGeneratorRotorVibration X