training prospectus - honeyman group · operating extensively within the global pharmaceutical,...
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Training Prospectus 2020 Public Course Dates
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Operating extensively within the global pharmaceutical, biotech, medical
device and related healthcare industries, the Honeyman Group has a well-
earned and highly regarded reputation for technical problem solving,
knowledge transfer and successful project delivery.
Whether it be manufacturing process issues, equipment and process
upgrades, design and engineering, analytical support, audit preparation and
responses, or simply an independent review of facility projects and
operations, we have the technical expertise and knowledge to provide
unbiased and regulatory compliant solutions and advice.
Honeyman’s unique position in the market as a holistic service, product and
knowledge provider, is built on decades of close alliances with clients,
suppliers and industry experts.
Contract Laboratory: Water and clean
steam testing, Finished Products QC
release Microbiology, and Finished
Product QC release Chemistry, Clean
room validation support (e.g. DET,
Environmental Monitoring).
Water and Steam: Purified Water &
WFI generation and storage, URS
consultancy, IQ/OQ and PQ
validation, Maintenance and
troubleshooting, Consultancy.
Validation Services: Thermal
mapping, Cycle development, Control
system upgrades, Service and
maintenance, Environmental
monitoring.
Training: Public Courses, Onsite
Courses both generic and bespoke, e
-Learning (generic or bespoke
solutions), Consultation.
Assuring Compliance in Life Science
Honeyman Group
Proud winners of
3
Honeyman Training Courses
Over the past decades, Honeyman has become a cornerstone in professional development by training thousands of people within the pharmaceutical, biotech and medical device industry.
Our engaging courses continue to remain popular because they provide delegates with a sound understanding of scientific principles in each technical area, complemented by interactive workshops, discussions, practical demonstrations and case studies to put these principles into practice. All our courses are delivered by experts who actively work within the industry, therefore, we continue to share pragmatic, current best practice advice to enable you to meet current GMP and regulatory expectations.
In partnership with Teesside University, the Honeyman
Group has introduced a new professional
qualification, Accredited Specialist.
Candidates completing the Accredited Specialist option are able to demonstrate technical expertise and competency through a formal qualification.
See page 14 & 15 for further details.
Table of content
How to book your course ······················································· 4
Cleanrooms Principles in Practice® ······································ 5
Pharmaceutical Water Systems Principles in Practice® ········· 6
Pharmaceutical Microbiology for non-microbiologists ············· 7
Critical Factors for Sterile Product Manufacture ····················· 8
Current Requirements for Cleaning Validation ······················· 9
Pharmaceutical Sterilisation: Principles in Practice® ·············· 10
Microbial Risk Management During Cleanroom Operations ····· 11
Biotechnology: Principles in Practice® ·································· 12
Client references ··································································· 13
Accredited Specialist ····························································· 14
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Over the last 29 years, Honeyman has trained thousands of people within the pharmaceutical, biotech and medical device industry. Our courses continue to remain popular because they provide delegates with a sound understanding of scientific principles in each technical area, complemented by interactive
workshops, discussions, practical demonstrations and case studies to put these principles into practice. All of our courses are delivered by experts who actively work within the industry; therefore we will continue to share pragmatic, current best practice advice to enable you to meet current GMP and regulatory expectations.
easy ways to book the right course for you
Simply email us at [email protected] with the
required course name, dates and delegate name(s) and we’ll
email the available payment options to complete your booking.
Complete the course booking form and payment online at:
www.honeymantraining.com
Call +44(0)1833 690101 and ask to speak to one of our training
advisors to discuss your booking.
Group Booking?
Do you need training for a group or department? Don’t worry.
At Honeyman we can accommodate larger
groups and to ensure training is delivered cost
effectively, we are happy discuss the pricing
options available to you.
Why Honeyman?
5
Overview
The Cleanrooms: Principles in Practice®
course provides a holistic view of the design,
operation and management of cleanrooms,
and is suitable for all personnel who work in or
manage a cleanroom environment.
The course has been developed by industry
experts in cleanroom design, cleanroom
validation, microbiology and quality
assurance.
The most effective way of understanding
cleanroom operations is to be involved in
hands-on exercises, demonstrations and
workshops, therefore, this course consists of
50% lectures and 50% practical.
CLEANROOMS
PRINCIPLES IN PRACTICE®
Develop fundamental principle knowledge of all personnel involved in the management and operations of cleanrooms
To be able to apply the knowledge gained to participate in risk assessments and investigations in their own facility
Have been provided the background on how GMP regulations and ISO standards define cleanroom design, operation and validation
Understand the main sources of microbiological contamination and how to control and minimise them within the cleanroom
Recognise current best practices for gowning, changing and operator qualification
Appreciate the features of cleanroom facility design and how the type of product and operations influence the design
To understand the qualification of HVAC systems and how to interpret data
To understand key tests involved in cleanroom qualification, smoke testing and particle counting
To understand how to use impact assessment to define system boundaries and identify critical components
Be able to present a cost-effective approach to validation of cleanrooms
Appreciate cleaning and maintaining control within the cleanroom
Course Objectives & Learning Outcomes
Who Should Attend?
All personnel involved in the operation and management of cleanrooms, including:
Engineers
QA Staff
Validation and
Operations Personnel
3 DAYS
24-26th March 2020
Barnard Castle, UK
Click for full details
6
Overview
The Pharmaceutical Water Systems:
Principles in Practice® course provides a
holistic view of the design, operation and
management of compendial water generation
and distribution systems.
This industry leading course has been held all
over the world and has received unrivalled
feedback. Developed and delivered by
recognised experts in water system design,
validation and support.
This course involves hands-on exercises,
demonstrations and workshops, therefore,
this course consists of 50% lectures and 50%
practical.
PHARMACEUTICAL
WATER SYSTEMS
PRINCIPLES IN PRACTICE®
Understand the different types of compendial water grades, their applications and how they can be achieved
Understand regulatory requirements, standards and expectations for pharmaceutical water systems
Be able to write a valuable URS that not only eliminates ambiguity but also provides a solid foundation for the IQ/OQ and PQ validations
Understand how to design and build water systems cost effectively
Be able to validate and manage water systems cost effectively
Be able to compare different strategies for generation, pre-
treatment, storage and distribution of pharmaceutical grade water and select the most appropriate for your application
Understand how GMP can be implemented at the start, your water system
Obtain a basic knowledge of microbiology and biofilm formation, and the impact on water systems
Understand the phenomena of Rouge and how this can be managed
Be able to develop a strategy to monitor the quality of your water system
Course Objectives & Learning Outcomes
Who Should Attend?
Personnel involved in the design, management and operation of pharmaceutical, healthcare or biotech water systems from the following disciples:
Engineering, Quality Assurance, Microbiology, QC, Production, Operations and high purity water SME’s.
3 DAYS
6-8th October 2020
Barnard Castle, UK
Click for full details
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Overview
This extremely popular Honeyman
Pharmaceutical Water Systems training
course is to be held at the state of the art
Bristol-Myers Squibb facility in Dublin.
During the course there will be an opportunity
for delegates to tour some of the site's pure
water installations and to speak to personnel
from Bristol-Myers Squibb about owning and
managing these systems within the
pharmaceutical regulatory environment. This
shared experience will be invaluable to other
pure water system owners and users, and for
those planning to build new systems in the
future.
The course will run over two days and is an
abridged version of the three day ‘Principles in
Practice’® course.
Pharmaceutical Water Systems
PRACTICAL APPLICATIONS
The current pharmacopeial specifications and requirements for pharmaceutical water
The uses and applications for water in the pharmaceutical and biotech manufacturing facilities
The methods of purification for Purified Water and Water for Injections
The building blocks of water systems, and how to configure them to maximise reliability and performance
Microbiological challenges including Biofilm and how to control them
The design principles and standard industry practices in storage and distribution systems
Approaches to quality, management and control of systems
Workshops designed for delegates to put the principles into practice
Course Objectives & Learning Outcomes
Who Should Attend?
This course has been created for
personnel involved in the design,
management and operation of
pharmaceutical and
biopharmaceutical water
systems from the following
disciplines:
- Engineering
- Quality Assurance
- Microbiology
- QC
- Production
- Operations
2 DAYS
Click for full details
21 - 22nd Oct 2020
Dublin, Ireland
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Overview
Controlling microbiology throughout the
manufacturing process is a key success
factor for production. Microbiology is unseen
and data is history, effective control requires
all disciplines to be involved in the control
measures and any out of specification
investigations. Therefore, all key personnel
should have a thorough understanding of
microbiology.
This course is designed to give non-
microbiologists a comprehensive introduction
to microbiology so that they can engage in the
required control measures, investigations and
corrective actions.
PHARMACEUTICAL
MICROBIOLOGY FOR
NON-MICROBIOLOGISTS
Understand the basic principles of pharmaceutical microbiology
Be able to understand how microbiology is of a concern to your manufacturing processes
Understand the main sources of microbiological contamination
Be able to constructively participate in microbiological risk assessments
Understand how to effectively reduce microbiological hazards and contamination within your facility
Review microbiological data and understand the methods of analysis control within the cleanroom
Appreciate the importance of microbiological data and control in pharmaceutical and medical device manufacture
Micro requirements for sterile and non-sterile product manufacture
Micro limit testing
Monitoring methods: sampling methods, isolation and counting
Interpretation of microbiological data
Gram positive and gram negative bacteria, and gram staining
Bacterial identification (bacteriology and mycology)
Spores and spore forming microorganisms
Reading micro-organisms on Agar plates
Be able to participate in out-of-specification investigations and
Implement control measures
Course Objectives & Learning Outcomes
Who Should Attend?
Anyone who works in a sterile manufacturing operation who is not directly involved in microbiology or is new to this area.
This includes persons who review data but are not qualified microbiologists.
2 DAYS
10-11th Nov 2020
Barnard Castle, UK
Click for full details
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Overview
This course covers all key aspects of sterile
product manufacture, for both aseptically
prepared and terminally sterilised products.
Open discussion sessions on current best
practices and regulatory trends in sterile
product manufacture will be coupled with
case studies to illustrate key points. All of the
course lecturers are actively involved in the
industry today and base their lectures on their
current knowledge, feedback from recent
inspections and today’s technology, allowing
for the inclusion of practical examples and
real life case studies in the course.
CRITICAL FACTORS FOR
STERILE PRODUCT
MANUFACTURE
Review the key activities and processes which are critical to the success of sterile manufacturing operations
Have been refreshed on the special nature of sterile products and understand the challenges involved in aseptic processing and the consequences of failure
Be able to develop risk assessment methods and quantify risk
Be able to apply risk management techniques to control contamination in cleanrooms
Understand how the key aspects of the facility design, personnel, material flows and aseptic control within the cleanroom behaviours determine the success of aseptic processing
Know how to implement and perform a successful aseptic validation program including practical trail design
Understand the current sterilisation and sanitisation processes and controls
Recognise the importance of critical utilities in sterile product manufacture including steam, high purity water and compressed gases
Appreciate the role of QC laboratories in sterile processes and the role of the QP in sterile manufacture
Be able to review the current regulatory requirements and trends in sterile manufacture
Understand common GMP deficiencies and what inspectors are
Course Objectives & Learning Outcomes
Who Should Attend?
All staff, supervisors and managers involved in production including;
QA, QC
Engineering, Validation
Regulatory Affairs
4 DAYS
24-27th November 2020
Barnard Castle, UK
Click for full details
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Overview
Sterility of an aseptic product cannot be
determined by direct assessment of the
finished product. Microbiological safety of the
product can only be achieved by careful
assessment of the hazards and control
measures in place to provide the confidence
that items are safe for the patient and fit for
use.
Historically aseptic processes have relied
heavily on monitoring of the environment, air,
surfaces and personnel to verify the success
of the process. However modern aseptic
processes require a more holistic assessment
of all the protective measures in place within
the process and the complex interactions
between these control measures, this
approach is fully covered within this course.
ASEPTIC PROCESSING
PRINCIPLES IN PRACTICE®
To understand the fundamental mechanisms of contamination transfer from source to product and the protective measures in place to prevent product contamination.
To have the opportunity to work with risk management techniques like HACCP and RMC through practical workshops.
To understand the technology
associated with cleanrooms and
aseptic processes and understand the key control measures and they impact the sterility assurance of the product.
To introduce new thinking for
validation and risk assessment of the process.
To understand the cGMP
regulations and guidelines for aseptic processing and to engage in discussions regarding industry changes and best practice.
Course Objectives & Learning Outcomes
Who Should Attend?
This course is suitable for all
members of staff working with
aseptic processes, including:
QP’s and Quality
Operational Managers
Operations Personnel
Technical and Engineering
Validation
We guarantee on completion of
this course that you will look at
aseptic processing from a new
perspective.
3 DAYS
Click for full details
8 -10th Sept 2020
Dublin, Ireland
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Understand the key GMP requirements for cleaning validation and verification
Understand the methods of cleaning including manual, automated or COP
Be able to develop effective cleaning procedures
Understand the significance of product development data in cleaning validation
Develop approaches to cleaning validation based on scientific rationale
Develop cleaning validation protocols, define worst case locations, set limits and define acceptance criteria
Apply best practice techniques for direct surface sampling and recovery
Understand the suitability and technology associated with specific and non specific analytical techniques
Apply risk assessment techniques to cleaning validation
Understand the importance of maintaining the cleaning validation state: cleaning stability studies and change control
Gain awareness through Industry Case Studies: From API to Finished Products/Regulatory Requirements. including Annex 15 (2015)
Course Objectives & Learning Outcomes
Who Should Attend?
This course will be beneficial to new comers and experienced personnel from:
QC,
Validation,
Engineering,
Production and
QA
2 DAYS
8-9th Dec 2020
Barnard Castle, UK
Overview
This course covers topics such as the
development of regulatory expectations,
effective cleaning procedures and the
validation and control of these procedures. It
will cover all areas of Cleaning Validation from
the inception of a cleaning strategy and policy
through the development and performing of
the exercise to the maintenance of the
validated cleaning regimes.
Uniquely developed and delivered, to make it
relevant to both novice to experts.
50% of the course will be spent in lectures
and the remainder will be spent performing
practical exercises and in interactive
workshops.
CURRENT REQUIREMENTS
FOR CLEANING VALIDATION
Click for full details
12
Overview
This course provides delegates with a
comprehensive understanding of moist heat
and dry heat sterilisation processes from
theoretical foundation through to the practical
aspects of validation and biological indicators.
The course highlights the GMP requirements
and current industry expectations for the
routine operation, monitoring and control of
sterilisation processes and gives practical
examples of how these techniques are
applied through appropriate engineering to
ensure reliability in full compliance with all
European and US regulatory requirements.
PHARMACUETICAL
STERILISATION:
PRINCIPLES IN PRACTICE®
To facilitate delegates to make risk based decisions based on science through increased understanding of sterilisation technology
To improve regulatory compliance and increase awareness of industry best practice.
To Increase process capacity
To reduce re-qualification effort and ongoing costs
Understanding of current Sterilisation standards
Be able to understand and explain the principles of Moist Heat Sterilisation
Understand the different challenges of sterilising porous, liquid and heat sensitive products
Steam Quality Generation Distribution and use
Understand Dry Heat Sterilisation and Depyrogenation
Instrumentation and Control of Sterilisation Processes
Steam In Place
Quality Systems Associated with Sterilisation Processes
Understand the Auditing Sterilisation Processes and Preparing for a Regulatory Inspection
Understand the reasoning behind the use of Biological Indicators
Be able to develop Validation Strategies for Sterilisation Processes
Understanding of Routine Operation of Sterilisers
Course Objectives & Learning Outcomes
Who Should Attend?
The course is regularly attended
by:
Engineers, Microbiologists
QA and QC Personnel
Production, Operational and Technical Personnel.
3 DAYS
2021 Dates TBC
Dublin, Ireland
Click for full details
13
Overview
This course provides delegates with a
comprehensive understanding of moist heat
and dry heat sterilisation processes from
theoretical foundation through to the practical
aspects of validation and biological indicators.
The course highlights the GMP requirements
and current industry expectations for the
routine operation, monitoring and control of
sterilisation processes and gives practical
examples of how these techniques are
applied through appropriate engineering to
ensure reliability in full compliance with all
European and US regulatory requirements.
PHARMACUETICAL
STERILISATION:
PRINCIPLES IN PRACTICE®
To facilitate delegates to make risk based decisions based on science through increased understanding of sterilisation technology
To improve regulatory compliance and increase awareness of industry best practice.
To Increase process capacity
To reduce re-qualification effort and ongoing costs
Understanding of current Sterilisation standards
Be able to understand and explain the principles of Moist Heat Sterilisation
Understand the different challenges of sterilising porous, liquid and heat sensitive products
Steam Quality Generation Distribution and use
Understand Dry Heat Sterilisation and Depyrogenation
Instrumentation and Control of Sterilisation Processes
Steam In Place
Quality Systems Associated with Sterilisation Processes
Understand the Auditing Sterilisation Processes and Preparing for a Regulatory Inspection
Understand the reasoning behind the use of Biological Indicators
Be able to develop Validation Strategies for Sterilisation Processes
Understanding of Routine Operation of Sterilisers
Course Objectives & Learning Outcomes
Who Should Attend?
The course is regularly attended
by:
Engineers, Microbiologists
QA and QC Personnel
Production, Operational and Technical Personnel.
3 DAYS
15-17th September 2020
Barnard Castle, UK
Click for full details
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Overview
This course will provide an understanding of
the Risk Management of Contamination
(RMC) system that can be utilised for the
control of contamination during manufacturing
operations in cleanrooms.
All general sources of cleanroom
contamination, their routes of transfer and the
associated control methods will be discussed
and a method of assessing their risks to
product explained.
50% of the course will be spent in lectures
and the remainder will be spent performing
practical exercises and in interactive
workshops.
Who Should Attend?
The course is suitable for all personnel involved in the management and operation of cleanrooms including:
Production Managers and Supervisors, Quality Assurance, Microbiologists, Sterility Assurance Specialists and Sterility Assurance Engineers.
MICROBIAL RISK
MANAGEMENT DURING
CLEANROOM OPERATIONS 2 DAYS
Delegates will be able to identify the sources of contamination, routes of transfer to the product and contamination control measures and apply this in their facility.
The course will provide a scientific assessment of the fundamental mechanism of contamination transfer, via surface contact or from airborne deposition, and how this mechanism is used to provide the most accurate methods of assessing risk of microbial contamination of product.
Delegates will recognise how the identified risks, or their methods of control can be monitored and limits
set to ensure that contamination is adequately controlled are outlined.
Delegates will recognise the advantages of using a quantitative system to assess and prioritise risk based on actual process data.
Methods of periodic verification that the contamination system is under control will be presented.
Delegates will participate in risk assessment workshops lead by industry experts to enhance learning and facilitate debate.
Methodology will be presented to determine the microbial risk to patient from aseptically prepared products.
Course Objectives & Learning Outcomes
1-2nd December 2020
Barnard Castle, UK
Click for full details
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Overview
This course provides a comprehensive
overview of biotechnology ideology and
practice, historically, as we are now, and
expected developments in the future.
The course is spread over two days to allow
interaction between the lecturer and
attendees.
The presentations will be supplemented with
workshops that will be used to verify
understanding and look at the biotechnology
industry and its future. This course itself will
encourage discussion and participation which
will lead to greater understanding of the
current status of biotechnology and the future
of the industry.
BIOTECHNOLOGY
PRINCIPLES IN PRACTICE®
To gain an understanding of the different types of biotechnology processes
Current and future GMP requirements for biotechnology
Typical product lifecycle phases and regulatory requirements
Steps involved in the manufacture of clinical batches including scale up, product characterisation, and control of process inputs and outputs
How the product can influence facility design and the use of disposable technologies
Differences between the production of a variety of cell substrates e.g. mammalian, bacterial, viral, and plant cell products
Upstream processing including cell culture, fermentation, harvest
Downstream processing including typical purification techniques
Analytical techniques employed to verify final product purity
Fill Finish activities, storage and distribution of product
Principles of process and equipment validation
Course Objectives & Learning Outcomes
Who Should Attend?
Ideal for anyone new to the industry or processes, as well as being a good refresher for those more experienced individuals.
The course would be suitable for different functional groups within the organisation including:
Operations,
Quality Assurance,
Engineering, and
Validation.
2 DAYS
12-13th November 2020
Barnard Castle, UK
Click for full details
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“What stood out was your vast experience and the practical examples that bring the training to life.”
Management and Organisation Lead, GSK
“Excellent reputation, excellent service, dedicated staff.”
- GE Healthcare
"Tailored to the business, pitched at the right level. Excellent, 'spot on' content delivery."
- QA Manager, Victoria Pharmaceuticals
"Dynamic and interactive, relevant to our operations, made a technical subject accessible"
Product Manager, Benchmark Vaccines
"Informative, educational, enthusiastically delivered on-site. This will be a regular event for our department"
"Perfectly tailored to suit the training needs of the PPD Quality function considering current business needs and expectations"
Qualified Person, PPD
Don’t take our word for it, here is what
some of our clients have to say about
Honeyman Training courses;
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Accredited Specialist In Association with Teesside University
In line with the growing trend for subject matter experts, the Honeyman Group has introduced a new professional status, Accredited Specialist, which demonstrates technical expertise and competency through a formal qualification. With the increasing focus on ASTM E2500 and the regulatory pressures being placed on sites to foster and cultivate knowledge and skills, it is expected that as with the Qualified Person (QP) status this will become an industry standard qualification.
What is an Accredited Specialist (AS)?
An Accredited Specialist is an individual that has successfully completed a formally assessed and accredited training course, demonstrated a high level of knowledge and thorough understanding of a particular subject, and is competent in identifying, managing and evaluating system and process improvements.
Become a subject specialist
Gain an internationally recognised University Certificate in Professional Development (UCPD)
Accrue recognised degree level credits
Access Teesside University’s library, resources and Virtual Learning Environment
Identify and develop process
improvement opportunities to increase your site’s efficiency
Obtain feedback on your process improvement ideas from our expert team of Lecturers and Consultants
Be able to formulate, implement and evaluate improvements to satisfy regulatory requirements, new product innovations and evolving business objectives
What are the benefits of becoming an Accredited Specialist?
What is driving the need for Accredited Specialists?
A number of factors including current regulatory inspection trends, new standards such as ASTM E2500 and the focus to contract work back in are all resulting in a significant need for subject specialists. These factors will all contribute to increased ownership and control, improved compliance, reduced operating costs and an improved knowledge base but require up to date knowledge and expertise in the form of technical subject specialists.
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Further courses will be added to this range in the near future, to broad-en the choice of Accredited Specialist (AS) subjects on offer. Please check www.honeymantraining.com for the latest information.
The Accredited Specialist status in a subject can be obtained by successfully completing one of our Principles in Practice training courses which have been accredited by Teesside University. In addition to attending the course, you will be required to complete a series of formal assessments demonstrating your knowledge and understanding.
Currently, the Accredited Specialist status is available in:
Pharmaceutical Water Systems
Pharmaceutical Sterilisation
Pharmaceutical Cleanrooms
Microbial Risk Management During
Cleanroom Operations
How do I become an Accredited Specialist?
What will I be required to do?
If you’d like to be assessed for accreditation, please tick the box when registering for your chosen course, we’ll then send you your information pack which outlines the pre-course preparation and reading that you’ll be required to complete, and e-mail you the link to enable you to enrol as a part-time student of Teesside University.
Your pre-course preparation takes approximately 5 days to complete, and will include data collection and a written review and appraisal of applicable site systems and processes (500 – 1,000 words). You will then attend your chosen course.
At the end of the course you will be required to complete a written examination. Upon return to site, you’ll have 12 weeks to complete a project to demonstrate and consolidate your learning. This typically requires a minimum of 10 days input and will be formally assessed by the Course Leader
Delegates must have previous knowledge and experience of working with the accreditation subject prior to enrolment on the chosen course. Please contact the Honeyman Group for further details. +44(0)1833-690101
Prerequisite before undertaking our Accredited Specialist option
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Honeyman Group Limited
UK OPERATIONS CENTRE & HEAD OFFICE
Harmire Enterprise Park
Harmire Road
Barnard Castle
County Durham
DL12 8BN
United Kingdom
+44 (0) 1833 690101
Honeyman Group Limited
IRELAND OPERATIONS CENTRE
Old Airport Road
Santry
Dublin 9
D09 HP96
Ireland
+353 (0) 15563488
www.honeymangroup.com
Proud winners of:
2020_V1.7