training system ds4

/64Hydraulic Training SystemComponents and Teachware

Type DS4

RE 00843/02.07Replaces: 2.05

Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 3/64

Table of contents

Contents Page

System presentation 4

Workstations 6-34

Typical variants 6-8

Custom configuration 0-3

Component carriers 32

Workstation accessories 33-34

Component sets 35-67

On/off hydraulics, in accordance with BiBB 36-43

Proportional technology 44-49

Hydraulic closed-loop control axes 50-5

Measuring technology 52-6

Mobile hydraulics 62-63

Troubleshooting on hydraulic systems 64-67

Contents Page

Components 69-26

Valves 70-89

Energy converters 90-9

Hydraulic accessories 92-03

Electrics 04-4

Measuring instruments 5-22


Section models 27-3

Pumps 28

Valves 29-3

Teachware 33-48

Exercise manuals 34-35

Training manuals 36-40

Software 4-45

Sets of foils 46-47

Working material 48

4/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

The hydraulic training system for basic and advanced training was developed to meet the increasing requirements of fluid power technology.

The basic training system basically consists of a component car-rier with stable, steerable castors with integrated hydraulic pow-er unit, an electrical switch box, a tool container, a measuring glass, and a P/T distributor.

The unit can optionally be fitted with up to 2 grid frames for hy-draulic components, or with up to 2 grooved panels for pneu-matic components, or with one grid frame and one grooved panel each.

The exercises are set up on grid frames or grooved panels and then connected by hoses. Quick-action couplings of the hydraulic hoses allow the training exercises to be carried out swiftly and safely.

A load simulator and numerous component sets are optional-ly available and turn the basic training system into a complete, custom system for basic and advanced training in line with practical needs, which guarantees your training success.

Hydraulic training system system presentation Features

Training system for basic and advanced training in line with practical needs

Suitable for holding training courses according to the rec-ommendations by BiBB (Bundesinstitut for Berufsbildung Berlin/Federal Institute for Vocational Training, Berlin)

Rugged and stable design

Low operating noise

Movable thanks to stable, steerable castors

Modular structure for a wide variety of variants

Use of size 6 standard components of Rexroth's industrial valve product range

Clearly arranged and carefully thought-out design

Great selection of component sets On/off hydraulics Troubleshooting Electrical components Beginner's sets for hydraulics and electrohydraulics Proportional hydraulics Mobile hydraulics Linear axes

Concept across technologies, suitable for Hydraulics and pneumatics

With detailed and clearly structured trainee's and instruc-tor's training manual, with 2 exercises and solutions

Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 /64

Table of contents: Workstations

Contents Page

Typical variants 6-8

DS4 training system with workstation 6

DS4 training system, can be extended to 2 workstations 7

DS4 training system with 2 workstations 8

Custom configuration 0-3

Configuration of the workstation according to own needs 0

Order example

Type code 2-3

Base frame 4

Frame 5

Central grooved plate 5

Mounting frame 5

Grid 6

Grid 6

Grooved panel 6

Base sets 7-20

Hydraulic power unit with single pump 7

Hydraulic power unit with double pump 8

Integrated container 8

Hoses 9

Oil drip trays 9

Mounting kit for power unit 20

Mounting kit for integrated container 20

Hydraulics connection block 2

P/T distributor 2

Contents PageRacks 22

Single-sided (one row, two rows) 22

Double-sided (one row, two rows) 22

Power supply 23-26

Power supply unit 24

Switch box 25-26

Measuring glass 27

measuring glass 27

Hose tray 28

Load simulator 29

Table grid, writing surface 30

Type of hose coupling 3

Component carrier 32

With one grid 32

With two grids 32

Accessories 33-34

Wheel-mounted container 33

Anti-skid mat 33

Assortment of drawer dividers 33

Monitor arm 34

Info panel 34

Rag holder 34

111

10

9

8

7

6

2

3

4


DS4 training system with 1 workstation

1 Base frame with castors

2 x grid frame

3 Oil drip tray, writing surface

4 Integrated container

Oil drip tray

6 Hydraulic power unit with single pump 230 V/50 Hz, .5 kW

7 Switch box 230 V/50 Hz with residual current protective de-vice (RCD)

8 x P/T distributor with circulation circuit

9 x power supply unit 24 V (on one side)

10 x measuring glass

11 x assembly carrier 20TE, x3 HE

Workstations / typical variants

113

12

11

10

9

8

2

4

6

3

7


DS4 training system, can be extended to 2 workstations


2 x grid frame

3 x load simulator mounted; swivelling

4 x oil drip tray, writing surface

Integrated container

6 Oil pan

7 Hydraulic power unit with double pump 230 V/50 Hz, .5 kW

8 Switch box 230 V/50 Hz

9 x P/T distributor with circulation circuit

10 x hose tray, small

11 2x power supply unit 24 V (both sides)

12 x measuring glass

13 x assembly carrier 20TE, x3 HE


113

12

11

10

8

2

4

6

3

7

9


DS4 training system with 2 workstations



2 2x grid frame

3 Hose tray, large

4 2x oil drip tray, writing surface (both sides)


6 Oil pan

7 Hydraulic power unit with double pump 400 V/50 Hz, 2.2 kW

8 Switch box 400 V/50 Hz with residual current protective de-vice

9 2x P/T distributor

10 x load simulator mounted; swivelling

11 2x power supply unit 24 V (both sides)

12 2x measuring glass

13 2x assembly carriers 20TE, 2x3 HE


Notes

914

7

9

8 a

6

8 b

11

1 + 2

3

4

10

12 a

12 b

a

b

c


Configure the workstation according to your needs

Workstations / custom configuration

1 + 2 Training system base frame

3 Frame

4 Grid

a Base kit / container

b Base kit / power unit

c Base kit / oil pan

6 Hydraulic connection block

7 Rack

8 a Energy supply / power supply unit

8 b Energy supply / switch box

9 Measuring glass

10 Hose tray

11 Load simulator

12 a Writing surface

12 b Table grid

14 Equipment of electrical assembly

= Fields in the type code


Order example:


2 3 4 5 6 7 8 9 0 2 3 4

TSDS4 1X R G2 U07 V1 A0 E02 M1 S0 L T1 W

Equipment of electrical assembly

Coupling, leak-free

Table grid / writing surface

Load simulator

Hose tray

Measuring glass

Energy supply

Racks

Hydraulic connection block

Base kit

Grid

Frame

Series identification

Product division / product group

Fields:Details in the fields:


Type code

Component carrier for hydraulic training workstation:


2 3 4 5 6 7

TSDS4 1X

Product division - product rangeTraining system base frame DS4 = TS-DS4

SeriesSeries code = 1X

FrameCentral grooved panel = N Mounting frame = R

GridWithout grid, without grooved panel = G0 Grid on one side = G1 Grooved panel on one side = N1 Grid on two sides = G2 Grooved panel on two sides = N2 side grid, side grooved panel = GN

Base kit Without base kit = U00 Oil pan = U01 Hydraulic power unit 230 V/50 Hz, .5 kW, pump, oil pan, hose kit 000, complete = U02 Hydraulic power unit 230 V/50 Hz, .5 kW, 2 pumps, oil pan, hose kit 630/000, complete = U03 Hydraulic power unit 400 V/50 Hz, 2.2 kW, pump, oil pan, hose kit 000, complete = U04 Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, hose kit 630/000, complete = U0 Hydraulic power unit 230 V/50 Hz, .5 kW, pump, oil pan, container, hose kit 000, complete = U06 Hydraulic power unit 230 V/50 Hz, .5 kW, 2 pumps, oil pan, container, hose kit 630/000, complete = U07 Hydraulic power unit 400 V/50 Hz, 2.2 kW, pump, oil pan, container, hose kit 000, complete = U08 Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, container, hose kit 630/000, complete = U09 oil pan 737 x 725 mm, container = U10 oil pan 326 x 725 mm, 2 containers = U11

Hydraulic connection blockWithout connection block = V0 P/T distributor with circulation function = V3 2 P/T distributor with circulation function = V4

RackWithout assembly carrier = A0 Rack 20TE, x3HE, on one side = A1 Rack 20TE, 2x3HE, on one side = A2 Rack 20TE, x3HE, on two sides (2x R9600067) = A3 Rack 20TE, 2x3HE, on two sides (2x R9600066) = A4 Rack 20TE, x3HE (R9600067) + 2x3HE (2x R9600066) = A

Fields:

Details in the fields:


8 9 0 2 3 4 5

*

Further details in clear text

Equipment of electrical assemblyYxx = Specification of electrical assemblies in the assembly carriers

Type of couplingNo code = Techno-Chemie couplings W = Walther coupling, leak-free

Table grid / writing surfaceT0 = Without table grid / without writing surface T1 = Table grid for one side T2 = Table grid for two sides T3 = Writing surfaces for one side T4 = Writing surfaces for two sides T = Table grid for one side / writing surfaces for one side

Load simulatorL0 = Without load simulator L3 = load simulator, mounted, swivelling L4 = 2 load simulators, mounted, swivelling

Hose trayS0 = Without hose tray S1 = hose tray, can be mounted to the side (cannot be combined with load simulator on one side) S2 = 2 hose trays, can be mounted to the side (cannot be combined with load simulator on one side) S3 = hose tray, large, can be mounted to the side (cannot be combined with load simulator on one side)

Measuring glassM0 = Without measuring glass M1 = measuring glass with shut-off valve M2 = 2 measuring glasses with shut-off valve

Power supply (switch box with 2x emergency stop) E00 = Without switch box, without power supply unit E01 = Without switch box, with power supply unit 24 VDC, 4.5 A, 5 V/50 Hz (for pneumatics only) E02 = Without switch box, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz (for pneumatics only) E03 = With switch box 5 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 5 V/50 Hz E04 = With switch box 5 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 5 V/50 Hz E0 = With switch box 230 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E06 = With switch box 230 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E07 = With switch box 400 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E08 = With switch box 400 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E09 = With switch box 5 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 5 V/50 Hz E10 = With switch box 5 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 5 V/50 Hz E11 = With switch box 230 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E12 = With switch box 230 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E13 = With switch box 400 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E14 = With switch box 400 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz




Type code designation

Variant consisting of:

R96

000

60

B

ase

fram

e

Material no. for the sub-group of the

variant

TS-DS4-X x

Base frame

Individual parts of the variant in type code Field 1 and Field 2

Base frame TS-DS4-1X

Material no. R961000160

Basis for all DS4 workstations. 2 oil-tight pans are fitted to the frame.

Dimensions mm W 350 x D 790 x H 850

Weight kg 67

Castors 4 pcs; steerable Max. load-carrying capacity 2500 N

Paint coating Pan; light grey RAL 7035 Side panels, blue RAL 500

Material Aluminium profiles Powder-coated sheet steel



Frame

Invididual parts in type code Field 3

Central grooved panel


Can be used on the DS4 instead of mounting frame for pneu-matic training.

Grids can nevertheless be used.

Dimensions mm W 30 x H 700 x D 30

Weight kg 24.3

Material Aluminium profile


Variant consisting of:R

960

022

6 C

entr

al g

roov

ed

pane

l

R96

000

226

Mou

ntin

g fra

me


variant

N R9600026

R R96000226

Mounting frame


For mounting 2 grids or grooved panels or a combination of a grid and a grooved panel.


Weight kg 5.7



Grid

Individual parts in type code Field 4

Grid


Reinforced grid for hydraulic components with 50 mm grid pattern


Weight kg .75

Material Steel, aluminium profile

Grid mm 50 x 50



With

out g

rid

With

out g

roov

ed

pane

l

R96

000

20

G

rid

R96

000

69

G

roov

ed p

anel


variant

G0

G x R9600020

N x R9600069

G2 2x R9600020

N2 2x R9600069

GN x x

Grooved panel


With mounting pins


Weight kg 24




Base kits

Individual parts of the variants in type code Field

Hydraulic power unit with single pump

For the supply of one workstation



Weight kg 75

Paint coating Blue RAL 500

Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 230

Frequency Hz 50

Power kW .5



Weight kg 87.5


Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 400

Frequency Hz 50

Power kW 2.2

Workstations / custom configurationTy

pe c

ode

desi

gnat

ion Variant consisting of:

With

out b

ase

R90

33

999

Po

wer

uni

t with

sin

gle

pum

p 40

0 VA

C

R90

34

000

Po

wer

uni

t with

dou

-bl

e pu

mp

400

VAC

R90

34

00

Sin

gle

pow

er u

nit

AC

230

V

R90

34

002

Dou

ble

pow

er u

nit

AC

230

V

R96

000

32

Mou

ntin

g ki

t for

po

wer

uni

t

R96

000

54

Oil

pan

32

6 x

725

mm

R96

000

55

Oil

pan

737

x 72

5 m

m

R96

000

56

Oil

pan

48

x 7

25 m

m

R96

000

288

Inte

grat

ed c

onta

iner

R96

000

835

Mou

ntin

g ki

t for

in-

tegr

ated

con

tain

er

R96

002

474

Hos

e

63

0 m

m lo

ng

R96

002

475

Hos

e

000

mm

long

Mat

eria

l no.

fo

r sub

grou

p of

the

varia

nt

U00

U0 R9600056

U02 2x R9600072

U03 2x 2x R9600079

U04 2x R9600078

U05 2x 2x R9600077

U06 2x R9600076

U07 2x 2x R9600074

U08 2x R9600075

U09 2x 2x R9600073

U0 R9600063

U 2x 2x R9600062


Base kits


Hydraulic power unit with double pump

For the supply of two workstations



Weight kg 95


Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 230

Frequency Hz 50

Power kW .5



Weight kg 07.5


Pressure bar 50

Oil tank l 40

Flow l/min 8

Voltage VAC 400

Frequency Hz 50

Power kW 2.2




Lock at the front, easy running tracks, with mounting kit


Weight kg 82

Material Sheet steel, powder-coated

Drawers mm 4 x 00 high x 50 high

Load carrying ca-pacity per drawer

N 500

Colour Light grey RAL 7035

Oil pan


For base DS4, with mounting kit

Dimensions mm L 737 x W 725 x H 30

Weight kg .2

Material Powder-coated sheet steel


Base kits



Hose


NW 08, pressure range 00 bar

Didactic designation VSK.N-W

Weight kg 0.64

Length mm 630

Oil pan




Weight kg 6.5


Hose


NW 08, pressure range 00 bar

Didactic designation VSL.N-W

Weight kg 0.74

Length mm 000


Base kits



Mounting kit for power unit



Weight kg 0.950

Mounting kit for integrated container



Weight kg .9

Oil panMaterial no. R96100014



Weight kg 5.


Mounting kit for oil pan



Weight kg 0.450


Hydraulic connection block

Individual parts of the variants in type code Field 6

P/T distributor with circulation function


For DS4, can be mounted to the side panels by means of brackets


Weight kg 4.

Material Aluminium profile Steel



Variant consisting of:W

ithou

t co

nnec

tion

bloc

k

R96

002

567

P/T

dis

trib

utor

w

ith c

ircul

atio

nMaterial no. for the sub-group of the

variant

V0

V3 R96000435

V4 2x R96000435





With

out

rack

R96

000

67

R

ack

2

0TE

; 3H

E

R96

000

66

R

ack

20T

E; 2

x 3

HE


variant

A0

A R9600067

A2 R9600066

A3 2x R9600065

A4 2x R9600064

A5

Racks


Rack, one row


20TE; 3HE for DS4


Weight kg 7.9

Material Aluminium profile Sheet steel, powder-coated

Rack, two rows


20TE; 3HE for DS4


Weight kg .6






ithou

t sw

itch

box

With

out p

ower

sup

-pl

y un

it

827

0037

40

Pow

er s

uppl

y un

it

5 VA

C /

50

Hz

R96

000

70

Po

wer

sup

ply

unit

230

VAC

/ 50

Hz

827

0084

Sw

itch

box

5

VAC

/ 5

0 H

z

with

out R

DC

827

0084

2

Sw

itch

box

23

0 VA

C /

50 H

z

with

out R

CD

R96

000

289

S

witc

h bo

x

400

VAC

/ 50

Hz

w

ithou

t RC

D

On

requ

est

Sw

itch

box

5 VA

C /

50

Hz

with

RC

D

R96

000

983

S

witc

h bo

x

230

VAC

/ 50

Hz

w

ith R

CD

R96

000

962

S

witc

h bo

x

400

VAC

/ 50

Hz

w

ith R

CD Material no.

for the sub-group of the

variant

E00

E0 827003740

E02 R9600070

E03 82700840

E04 2x 827008402

E05 827008403

E06 2x 827008404

E07 827008405

E08 2x 827008406

E09

E0 2x

E

E2 2x

E3

E4 2x

Power supply



Power supply unit

Material no. 1827003740

For DS3 and DS4; regulated output; short-circuit-proof; ON/OFF switch; two 4-mm safety socket pairs +/- without connection cable


Weight kg 2.23

Material Sheet steel

Colour Blue RAL 500

Output voltage VDC 2 x 24

Input voltage VAC 5

Frequency Hz 60

Current max. A 4.5

Power supply unit


For DS3 and DS4; regulated output; short-circuit-proof; ON/OFF switch; two 4-mm safety socket pairs +/- with connection cable


Weight kg 2.43


Colour Blue RAL 500

Output voltage VDC 2 x 24

Input voltage VAC 5

Frequency Hz 60

Current max. A 4.5


Power supply



Switch box


With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses without residual-current-operated circuit breaker

Weight kg 6.5

Output voltage VAC 3 x 5

Input voltage VAC 5

Frequency Hz 50

Current max. A 6


Power supply


Switch box

Material no. on request

With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-oper-ated circuit breaker

Weight kg 6.5


Input voltage VAC 5

Frequency Hz 50

Current max. A 6

Switch box



Weight kg 6.5


Input voltage VAC 230

Frequency Hz 50

Current max. A 6

Switch box


With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-operat-ed circuit breaker

Weight kg 6.5



Frequency Hz 50

Current max. A 6


Switch box



Weight kg 6.5

Output voltage VAC 2 x 230; x 400


Frequency Hz 50

Current max. A 6


Power supply


Switch box


With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-opera-ted circuit breaker

Weight kg 6.5

Output voltage VAC 2 x 230; x 400


Frequency Hz 50

Current max. A 6


Measuring glass


With scale, bleed valve, overflow protection and ball valve


Weight kg 6.5

Capacity l 2.5

Material Acrylic glass

Aluminium profile

Steel tube

PVC hose with nylon lining

Length 3 m


Measuring glass

Individual parts of the variant in type code Field 9



ithou

t m

easu

ring

glas

s

R96

002

564

Mea

surin

g gl

ass


variant

M0

M R90000066

M2 2x R90000066



Hose tray




With

out

hose

tray

R96

000

88

H

ose

tray,

9-

fold

R96

002

634

H

ose

tray,

50

-fold


variant

S0

S R9600088

S2 2x R9600088

S3

Hose tray


For a maximum of 9 hoses (cannot be combined with load simulator on one side)


Weight kg 2.54


Hose tray, large


With oil pan for depositing small items.

Provided for mounting to the side panel. Sufficient for 50 hoses (cannot be combined with load simulator on one side)


Weight kg 4.5


Colour Blue RAL 500



Load simulator




ithou

t lo

ad s

imul

ator

R96

000

87

Lo

ad s

imul

ator

, sw

ivel

ling Material no.

for the sub-group of the

variant

L0

L3 R9600087

L4 2x R9600087

Load simulator, swivelling


With anti-rotation safety mechanism, provided for mounting to the lateral panel. Incl. 2 hose lines with angled connection, 2 m long, and mounting panel for proximity switch


Weight kg 3.5


Moved mass kg 5

Cylinder Diameter 25 / 6 Stroke 200 mm



Table grid / writing surface




With

out t

able

grid

W

ithou

t writ

ing

sur-

face

R96

000

92

Tabl

e gr

id

827

0037

05

Writ

ing

surfa

ceMaterial no. for the sub-group of the

variant

T0

T 2x R9600092

T2 4x R9600092

T3 827003705

T4 2x 827003705

T5 2x

Table grid


For DS4 oil pans, (4 off are required to equip the system completely)


Weight kg 2.6


Packaging unit

Writing surface


For insertion into the pans of the DS4 component carrier


Weight kg 0.35

Colour White

Material PMMA

Packaging unit 2



Type of hose coupling

Identification in type code Field 13


Variant consisting of:Le

ak-fr

ee

coup

lings


variant

-W

Type of rack equipment

Identification in type code Field 14



827

0084

5B

IBB

-GS

hyd

raul

ics

El.

com

pone

nts

827

0084

3B

IBB

-GS

hyd

raul

ics

A-H

, el

. com

pone

nts


variant

Y02 2x

Y04 x x

Y3 2x

Y8


Workstations / component carriers

Component carrier with one grid


For mounting hydraulic components


Weight kg 35


Castors 4 off; steerable Load carrying capacity max: 2500 N

Paint coating Side panels, blue RAL 500

Component carriers with two grids


For mounting hydraulic components


Weight kg 42


Castors 4 off; steerable Load carrying capacity max: 2500 N

Paint coating Side panels, blue RAL 500


Workstations / accessories

Wheel-mounted container


Lock at the front, easy running tracks


Weight kg 84

Material Sheet steel, powder-coated

Drawers mm 4 x 00 high x 50 high

Load carrying ca-pacity per drawer

500 N

Colour Light grey RAL 7035

Recommended accessories for wheel-mounted container:

Anti-skid mat



Weight kg 0.2

Material Neoprene

Packaging unit 5

Assortment of drawer dividers


00 mm high


Weight kg 0.94


Packaging unit 4

Assortment of drawer dividers


50 mm high


Weight kg .39


Packaging unit


Workstations / accessories

Articulating monitor arm


With keyboard and mouse holder


Weight kg 0

Load carrying ca-pacity

N 250

Material Aluminium profiles Sheet steel

Colour Light grey

Info panel


The position can be ajdusted by means of two joints

incl. mounting kit


Weight kg 4.

Format DIN A4


Rag holder


Handy deposit for cleaning rags. Can also be used for cable routing


Weight kg 0.036

Colour Black

Material Plastic

Packaging unit 2


Table of contents: Component sets

Contents Page

On/off hydraulics according to BiBB 36-43

For manually operated valves 36-37

For electrically operated valves 38-39

Electrical components for experiments A-H 40

For additional experiments Z-Z3 4

Electrical components for experiments Z-Z3 42

Electrical components for experiments A-H and Z-Z3 43

Proportional technology 44-49

Analogue control for directional valve 44-45

Analogue control for flow control valve 46-47

Analogue control for pressure relief valve 48-49

Hydraulic closed-loop control axes 0-5

Axis control with Hy-Control 50-5

Contents Page


Measuring technology 2042, minimal 52-53

Measuring technology 2042, standard 54-55

Measuring technology 3050, minimal for PC 56-57

Measuring technology 3050, ISDS standard for PC 58-59

Measuring technology 5050, standard for PC 60-6


Basic principles 62-63

Troubleshooting on hydraulic systems 64-67

With manually operated directional valves 64-65

With electrically operated directional valves 66-67


Component sets / on/off hydraulics manual, according to BiBB

BiBB hydraulic component set A - H, for manually operated valves


This component set is used to impart the basic principles of hydraulics.

Training objectives

Drive power unit / pump

Cylinders / hydraulic motors

Directional valves

Pressure control valves

Flow control valves

Hydraulic accumulators

Basic circuits

Commissioning

The set includes exclusively industrial components. All valves comply with the industrial standard for size 6.

For carrying out the exercises, all the required hoses and 4 pressure gauges for indicating the pressure are included in the scope of supply.

Weight kg 5


Component sets / on/off hydraulics manual, according to BiBB

Set consisting of:Item Qty Material no. Designation Page

9 R96002474 Hose line 630 mm 9, 972 5 R96002475 Hose line 000 mm 9, 973 4 R96002476 Hose line 000 mm with minimess connection 994 4 R9600275 Pressure gauge, diameter 63, 0-00 bar incl. MSK 955 R9600249 Ball valve AB 2-20/G/4-500 866 R96002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 927 3 R96002485 Distributor 948 2 R96002520 Pressure relief valve DBDH6GX/00 779 R96002544 Direct operated pressure reducing valve DR6DP- 5X/75YM 770 R96002545 Pilot operated pressure relief valve DB6K-4X/50YV 78 R96002539 Throttle valve DV06--X/V 832 R96002495 Throttle check valve DRV06--X/V 833 R96002546 2-way flow control valve 2FRM6B36-3X/0QRV 844 R9600253 Check valve, pilot operated SV 6 PB-6X/ 895 R96002489 Check valve S6A.X 876 R96002522 Check valve S6A3.X 887 2 R96002552 4/2 directional valve 4WMM6C5X 708 R96002550 4/3 directional valve 4WMM6G5X 709 R9600255 4/3 directional valve 4WMM6E5X/F 720 R96002505 Gear motor 9

Recommended accessories:R96002893 BiBB additional experiments 4R96003494 Single-rod cylinder, stroke = 200 mm 90R90006256 Stopwatch, digital, quartz 03R90000439 Filling and testing device 03R90006520 Tachometer visual/mechanical 03

Teachware:Training manuals

* BiBB Hydraulics - Basic Principles, Trainers Manual 34* BiBB Hydraulics - Basic Principles, Trainees Manual 34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual 34* BiBB Hydraulics - Basic Principles , Project Exercises, Trainees Manual 34

Supplementary literature* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A-Z 38* Hydraulics in theory and practice 39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - Basic Principles 42

* The teachware in various languages can be found on the given pages


Component sets / on/off hydraulics electrical, according to BiBB

BiBB hydraulic component set A - H, for electrically operated valves


This component set is used for imparting basic knowledge in the field of electrohydraulics

Training objectives

Drive power unit / pump

Cylinders / hydraulic motors

Electrically controlled directional valves

Pressure control valves / pressure switches

Flow control valves

Hydraulic accumulators

Basic circuits / relay circuits

Commissioning and troubleshooting

The set includes exclusively industrial components. All valves comply with the industrial standard for size 6.

For carrying out the exercises, all the required hoses and 4 pressure gauges for indicating the pressure are included in the scope of supply.

Weight kg 57




9 R96002474 Hose line 630 mm 9, 972 5 R96002475 Hose line 000 mm 9, 973 4 R96002476 Hose line 000 mm with minimess connection 994 4 R9600275 Pressure gauge, diameter 63, 0 - 00 bar incl. MSK 955 R9600249 Ball valve AB 2-20/G/4-500 866 R96002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 927 3 R96002485 Distributor 948 2 R96002520 Pressure relief valve DBDH6GX/00 779 R96002544 Direct operated pressure reducing valve DR6DP- 5X/75YM 770 R96002545 Pilot operated pressure relief valve DB6K-4X/50YV 78 R96003488 Pressure switch 802 R96002495 Throttle check valve DRV06--X/V 833 R96002539 Throttle valve DV06--X/V 834 R96002546 2-way flow control valve 2FRM6B36-3X/0QRV 845 R9600253 Check valve, pilot operated SV 6 PB-6X/ 896 R96002489 Check valve S6A.X 877 R96002522 Check valve S6A3.X 888 2 R96002547 4/2 directional valve 4WE6C6X/EG24N9K4 739 R96002548 4/3 directional valve 4WE6G6X/EG24N9K4 7320 R96002549 4/3 directional valve 4WE6E6X/EG24N9K4 742 R96002505 Gear motor 922 R900846807 Cable set HPF-E 23 2 R900846808 Cable set HPF-E2

Recommended accessories: R96002893 BiBB additional experiments 4 82700844 Electrical components BiBB Z -Z3 9 42 827008420 Electrical components BiBB Z -Z3 boxes R96003494 Single-rod cylinder, stroke = 200 mm 90 R90006256 Stopwatch, digital, quartz 03 R90000439 Filling and testing device 03 R90006520 Tachometer visual/mechanical 03


* BiBB Hydraulics - Basic Principles, Trainers Manual 34* BiBB Hydraulics - Basic Principles, Trainees Manual 34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual 34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainees Manual 34

Supplementary literature* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - Basic Principles 42* Web Tr@iner Electrohydraulics 43


4

1 3 2

6



Electrical components for BiBB hydraulic component set A - H


Electrical components for controlling electrically operated valves A - H to BiBB as 9" version for installation in racks

Weight kg 5.23


R90079908 Operating module, 4 push-buttons / 2 switches BPS 7.4 042 R900897345 Operating module, distributor BPS 3. 043 R900897337 Operating module, relay BRS .2 044 5 827008408 Blind plate 3HE/2TE 095 2 R9600306 Proximity switch, inductive 46 R900029597 Measurement cable set (small) 2



R96002489 Check valve S6A.X 872 R96002522 Check valve S6A3.X 883 R96003488 Pressure switch incl. cable 804 R96002553 Pilot operated pressure relief valve 85 R96002485 Distributor 946 R96002554 4/3 directional valve 4WE6J6X/EG24N9K4 747 R900846807 Solenoid cable with LED, form A, black plug 8 2 R900846808 Solenoid cable with LED, form A, grey plug

Recommended accessories:82700844 BiBB electrical components Z - Z3 9 42827008420 BiBB electrical components Z -Z3 boxes

Supplementary literature* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Electrohydraulics 43



BiBB hydraulic component set for additional experiments Z1 - Z3


Hydraulic components for 3 further experiments in ac-cordance with BiBB, based on the BiBB component set R96002887

This kit includes industrial components of size 6 and all the re-quired connection cables.

Weight kg 6

1 2 3

4



Electrical components for BiBB hydraulic component set for additional experiments Z1 - Z3


Electrical components for controlling electrically operated valves Z - Z3 according to BiBB in 9 variant, for installation into racks

Weight kg 2.6


R90089734 Operating module, signal output BPS 8. 042 R900897337 Operating module, relay BRS .2 043 R900897346 Operating module, time relay BRS 2. 054 R9600306 Proximity switch, inductive 4

1 3 6 4

2

87



R900897345 Operating module, dstributor BPS 3. 042 R90079908 Operating module, 4 push-buttons / 2 switches BPS 7.4 043 2 R900897337 Operating module, relay BRS .2 044 R90089734 Operating module, signal output BPS 8. 045 827008408 Partial front panel 3HE/2TE 096 R900897346 Operating module, time relay BRS 2. 057 3 R9600306 Proximity switch, inductive 48 R90002502 Measurement cable set (large) 2

Component sets / for on/off hydraulics electrical, according to BiBB

Electrical components for BiBB hydraulic component set


Electrical components for controlling electrohydraulics (exten-ded set A - H and Z - Z3) in 9 variant; complete 20 TE

Weight kg 8.25

4

2

6

1

1

3

7


Component sets / proportional technology

Component set, 4/3 proportional directional valve 4WREE6, load simulation valve, command value module


For analogue controlling of the proportional directional valve, based on BiBB component set R96002887

Training objectives

Proportional valve technology

Component technology (valve / amplifier)

Proportionality

Cylinder control

Positioning




R96003533 4/3 proportional directional valve 4WREE with integrated electronics and load simulation valve

75

2 R9600007 Operating module BPS 20.0 for command value generation 063 R9600630 Operating module BPS 2.0, adapter from 4 mm sockets to 7-pin connection plug 064 R9007665 Operating module BPS 6. 055 R9600957 Operating module BPS 5.2 with potentiometer +/- 0 Volt output 056 R96003550 7-pin cable for the connection of integrated electronics 37 R900826555 Cable set (command value measurement)

Recommended accessories: R96003495 Single-rod cylinder, 400 mm stroke 90


* Control Technology with Proportional Hydraulics, Trainers Manual 34* Control Technology with Proportional Hydraulics, Trainees Manual 34

Supplementary literature* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38

Supplementary training media* Web Tr@iner Proportional and Closed-loop Control Technology 44* OHP foils Proportional Hydraulics 47


3

6

4

1



Component set proportional technology


For analogue controlling of proportional flow control valve type 2FRE6B-2X/0QK4RV, based on BiBB component set R96002887

Training objectives



Proportionality

Cylinder control

Positioning

Weight kg 7.0

Type of protection IP4



R96002557 Proportional flow control valve 2FRE6B-2X/0QK4RV 853 R90084480 Position transducer cable for proportional flow control valve (analogue control) 24 R900846809 Solenoid cable without LED, form A, grey plug 5 R9007658 Operating module BPS 2. 076 R90057058 Proportional amplifier VT-VRPA 08

Recommended accessories: R9007665 Operating module, command and actual value display BPS 6. in 9 05 R96003495 Single-rod cylinder, stroke = 400 mm 90 R900843486 Precision pressure gauge 0 - 00 bar 95


* Proportional Hydraulics, Trainers Manual 34* Proportional Hydraulics, Trainees Manual 34





24

1

3



Component set proportional technology


For the analogue control of proportional pressure relief valve DBE6-X/50G24NK4M, based on BiBB component set R96002887

Training objectives



Proportionality

Weight kg 7.5




R96002555 Proportional pressure relief valve DBE6-X/50G24NK4M 82 R900846809 Solenoid cable without LED, form A, grey plug 3 R9007662 Operating module BPS 3. 074 R900033823 Proportional amplifier VT-VSPA 08

Recommended accessories: R9007665 Operating module, command and actual value display, BPS 6. in 9 05 R96003495 Single-rod cylinder, stroke = 400 mm 90 R900843486 Precision pressure gauge 0 - 00 bar 95


* Proportional Hydraulics, Trainers Manual 34* Proportional Hydraulics, Trainees Manual 34






Component sets / hydraulic closed-loop control axes

Component set linear axis HY-Control with analogue amplifier


Component set HY-Control is a complete training system, in-cluding two-language training manual on CD-ROM.

A load can be steplessly simulated by means of a pressure re-lief valve on the passive cylinder.

Training objectives

High-response valve technology


Closed-loop position control

Command value ramps

Zero point matching

Dynamic response

Commissioning

Weight kg 83




R90078458 Linear axis, analogue position measuring system 2 827003492 Controller module AVPC, box, SI3 827008069 Operating module BPS 6./B with electro-box 49TE4 R96002509 High-response valve size 6 OBE 765 827003336 Valve cable with Hirschmann plug CA 6 LS and valve plug-in connector6 R9600256 Re-feed tank for HY-Control7 3 R9600275 Pressure gauge, diameter 63, 0 - 00 bar incl. MSK 958 R96002486 Pressure relief valve DBDH6GX/00 for HY-Control9 4 R96002476 Hose line 000 mm with minimess connection 990 3 R96002475 Hose line 000 mm 9, 97 R9600259 Distributor for HY-Control 892 R96002796 CD HY-Control training manual de/en

Teachware:Supplementary literature

* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38



Component sets / hydraulic closed-loop control axes

61

3

4


Component set measuring technology 2042, minimal


The inexpensive entry into the electrical measurement of phys-ical variables such as pressure and speed.

All the required connection cables and the transport case are included.

Set up BiBB exercises (pump characteristic curves, regenera-tive circuit, etc.) and utilize an industrial measuring instrument instead of mechanical pressure gauges.

The data acquired via the connection cable can also be read out on a PC.

For this, you optionally require:

Software Material no. R9600939

Connection cable Material no. R9600947

Weight kg 4.6

Component sets / measuring technology




R90075448 Speed sensor (output 4 - 20 mA) 82 R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 83 R9600938 Multihandy 2042 54 R90020004 Plastic case 225 R90020002 Plug-in power supply unit, 230 VAC 226 R900063746 Measurement cable 2

In order to measure/display differential pressure in parallel, you require additionallyR900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 8R900063746 Measurement cable 2


* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38


84

7

6

1

392


Component set Measuring technology 2042, standard


Measure all relevant physical variables such as pressure, flow, temperature and speed in your hydraulic exercise set-up.

All the required connection cables and the transport case are included.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize an industrial measuring instru-ment instead of mechanical pressure gauges.

The data acquired via the connection cable can also be read out on a PC.

For this, you optionally require:

Software Material no. R9600939

Connection cable Material no. R9600947

Weight kg 4.6


Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 /64



R96002536 Gear flow sensor 0.2 - 30 l/min 92 R900704454 F/I converter 203 R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 84 R90075448 Speed sensor (output 4 - 20 mA) 85 R9600938 Multihandy 2042 56 R90020004 Plastic case 227 R90020002 Plug-in power supply unit, 230 VAC 228 2 R900063746 Measurement cable 29 R90023937 Temperature sensor 9

In order to measure/display differential pressure in parallel, you require additionallyR900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 8




63

7 4

12


Component set measuring technology 300, minimal for PC


Measure physical variables such as pressure and speed using the industrial measuring device Multihandy 3050.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and ana-logue signals.

Thanks to ISDS (Intelligent Sensor Detection System), no cal-ibration required.

All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connection cable are included.

Weight kg 8.4





R900892375 Speed sensor 82 R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 83 R90073996 Multihandy 3050 incl. software HydroCOMsys/WIN 54 R90073394 Test case 225 R90020002 Plug-in power supply unit, 230VAC 226 R900733207 Measurement cable (ISDS) 27 R90077898 USB cable for Multihandy 3050/5050 L = .5 m 2

In order to measure/display differential pressure in parallel, you require additionallyR90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 8R900733207 Measurement cable (ISDS) 2





Component set Measuring technology 300 ISDS, stand-ard for PC


Measure all relevant variables such as pressure, flow, temper-ature and speed in your hydraulic exercise set-up using the industrial measuring device Multihandy 3050.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and analogue signals.

Thanks to ISDS (Intelligent Sensor Detection System), no calibration required.

All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connecting cable are included.

Weight kg .





R96002508 Gear flow sensor 0.2 - 30 l/min with ISDS 92 R900892375 Speed sensor 83 R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 84 R90073996 Multihandy 3050 incl. software HydroCOMsys/WIN 55 R90073394 Test case 226 R90020002 Plug-in power supply unit, 230 VAC 227 R900749653 Temperature sensor with ISDS 98 3 R900733207 Measurement cable (ISDS) 29 R90077898 USB cable for Multihandy 3050/5050 L = .5 m 2

In order to measure/display differential pressure in parallel, you require additionally

R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 8




81

6

7

243

9


Component set measuring technology 00, standard for PC


The high-end measuring device for the most demanding use in complex circuits.

Utilize up to six measurement inputs for your complete hydrau-lic exercise set-up.

Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and ana-logue signals.

Thanks to ISDS (Intelligent Sensor Detection System), no cal-ibration required.

All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connecting cable are included.

Weight kg .5




R96002508 Gear flow sensor 0.2 - 30 l/min with ISDS 92 R900892375 Speed sensor 83 R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 84 R900749653 Temperature sensor with ISDS 95 R9007339 Multihandy 5050 incl. software HydroCOMsys/WIN 66 R90020002 Plug-in power supply unit, 230 VAC 227 R90073394 Test case 228 3 R900733207 Measurement cable (ISDS) 29 R90077898 USB cable for Multihandy 3050/5050 L = .5 m 2

In order to measure/display differential pressure in parallel, you require additionally R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 8


* The Hydraulic Trainer, Volume , Basic principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38



1 2

4

3


Component set mobile hydraulics, basic principles


With manually operated mobile control blocks.

The component set includes standard mobile control blocks and is a unique training system on the market.

It was designed for, among others, the following professions: Construction machine mechanics

Construction machine operators

Agricultural machine mechanics.

It is used for illustrating the differences between industrial hy-draulics and mobile hydraulics.

The types of actuation are

mechanical

electrical

electrohydraulic, proportional or switched

The actuating travel can be read off from scales. This allows recording of a flow characteristic curve in dependence upon the load.

Weight kg 36.5

Component sets / mobile hydraulics



R96002532 Mobile control block SM2 ( hand lever valve) 232 R96002533 Mobile control block SM2 (2 hand lever valves) 243 R9600253 Mobile control block SM2 ( x hand lever / x hydraulic) 254 R9600254 Pilot control device 26


* Mobile Hydraulics, Trainers Manual 34* Mobile Hydraulics, Trainees Manual 34

Supplementary literature* Hydrostatic drives with control of the secondary unit 38* Hydraulics in mobile machinery 40


Component sets / mobile hydraulics


Component sets / troubleshooting on hydraulic systems

Hydraulic component set, troubleshotting


With manually operated directional valve.

This component set is based on the contents of BiBB exercises and deals in detail with the subject area of commissioning and troubleshooting.

It comprises valves with integrated defects that are to be installed in circuits. "Troubleshooting" provides assistance in imparting knowledge of and competence in systematic troubleshooting on hydraulic systems in a target-oriented manner.Trainee's and Instructor's Manual included.

Weight kg 0



R9000545 Troubleshooting HP3/4/6 Trainers and Trainees Manual - de 352 R96002520** Pressure relief valve DBDH6GX/00 773 R96002545** Pilot operated pressure relief valve DB6K-4X/50YV 794 R9600247** Check valve S6A.X with hose 630 mm 875 R96002550** 4/3 directional valve 4WMM6G5X 706 Storage box


* The Hydraulic Trainer, Volume , Basic principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - basic principles 42

* The teachware in various languages can be found on the given pages** Components are manipulated and identified by a B on the nameplate



Hydraulic component set, troubleshooting


With electrically operated directional valve.

This component set is based on the contents of BiBB exercises and deals in detail with the subject area of commissioning and troubleshooting.

It comprises valves with integrated defects that are to be installed in circuits. "Troubleshooting" provides assistance in imparting knowledge of and competence in systematic troubleshooting on hydraulic systems in a target-oriented manner.

Trainee's and Instructor's Manual included.

Weight kg 2




R96002520** Pressure relief valve DBDH6GX/00 772 R96002545** Pilot operated pressure relief valve DB6K-4X/50YV 793 R9600247** Check valve S6A.X with hose 630 mm 874 R96002548** 4/3 directional valve 4WE6G6X/EG24N9K4 735 R9000545 Troubleshooting-HP3/4/6 Trainers and Trainees Manual - de 356 R900846807 Solenoid cable with LED, form A, black plug 7 R900846808 Solenoid cable with LED, form A, grey plug 8 Storage box


* The Hydraulic Trainer, Volume , Basic principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39

Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - basic principles 42

* The teachware in various languages can be found on the given pages** Components are manipulated and identified by a B on the nameplate



Notes


Table of contents: Components

Contents Page

Valves 70-89

Directional valves 70-76

Manual operation 70-72

Electrical operation 73-74

Proportional and high-response valves with feedback 75-76

Pressure control valves 77-82


Electrical operation 80-82

Flow control valves 83-85


Electrical operation 85

Isolator valves 86-89

Manual operation 86

Hydraulic operation 87-89

Energy converters 90-9

Cylinders 90

Hydraulic motors 9

Contents Page

Hydraulic accessories 92-03

Hydraulic accumulators 92

Pressure filters 93

Distributors 94

Pressure gauges 95-96

Hoses 97-99

Tools 00-02

Required working material according to BiBB 03

Electrics 04-4

Operating modules of 9 installation technique 04-09

Desktop power supply unit 0

Connection cables -3

Proximity switches 4


Measuring instruments 5-7

Sensors 8-20

Measurement cable 2

Accessories 22


Control block, directional valve, hand lever 23

Control block, 2 directional valves, 2 hand levers 24

Control block, 2 directional valves, hand lever 25

Pilot control device 26


4/2 directional valveMaterial no. R9610022

With spring return, mounted on component plate

Didactic designation DW3.NV-WIndustrial type 4WMM6C5XInformation on industrial type

RE 22280

Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Flow max. l/min 5Type of actuation Hand leverSymbol

Components / valves

Directional valves Manual operation



Didactic designation DW4.NV-WIndustrial type 4WMM6G5XInformation on industrial type

RE 22280

Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.

bar 00

Flow max. l/min 5Type of actuation Hand leverSymbol



With detent, mounted on component plate

Didactic designation DW5.NV-WIndustrial type 4WMM6E5X/FInformation on industrial type RE 22280Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.

bar 00


Components / valves




Didactic designation DW4.NV-WIndustrial type 4WMM6J5XInformation on industrial type RE 22280Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.

bar 00




Didactic designation DW8.NV-WIndustrial type 4WMM6H5XInformation on industrial type

RE 22280

Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.

bar 00


Components / valves




With spring return, with concealed manual override, mounted on component plate

Didactic designation DW3E.NV-WIndustrial type 4WE6C6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 2.65Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 0 - 25

Type of actuation ElectricalSymbol

Components / valves

Directional valves Electrical operation



Didactic designation DW4E.NV-WIndustrial type 4WE6G6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 5.5Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 0 - 25





Didactic designation DW0E.NV-WIndustrial type 4WE6J6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 2.65Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 0 - 25


Components / valves

Directional valves Electrical operation



Didactic designation DW3E.NV-WIndustrial type 4WE6E6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 2.65Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time

ON OFF

ms ms

25 - 45 0 - 25



Components / valves

Directional valves Proportional and high-response valves with feedback

4/3 proportional directional valveMaterial no. R96100333

4/3 proportional directional valve with load simulation valve

Didactic designation DW40-E-D.NV-WIndustrial type 4WREE6E08-2X/G24K3/AV

+ HSZ 06 AZ8Information on industrial type

RE 2906

Dimensions mm W x D x HWeight kg 5.9Temperature max. C 50Size 6Operating pressure max.

bar 00

Nominal flow l/min 8 at Dp = 0 barCommand value input

VDC 0 V

Component plug K3Type of actuation ElectricalSymbol


Components / valves

Directional valves Proportional and high-response valves with feedback

4/4 high-response valve, direct operatedMaterial no. R96100209

With 4/4 failsafe positions in the deactivated state, control so-lenoid with integrated position feedback and integrated valve electronics (OBE), mounted on component plate

Didactic designation DW38E.NV-WIndustrial type 4WRPEH6C3B04L-2X/G24K0/

AMInformation on industrial type RE 29035Dimensions mm W 99 x D 25 x H 57Weight kg 5.Temperature max. C 50Size 6Operating pressure max. bar 00Nominal flow l/min 4 at Dp = 70 barSupply voltage of con-trol electronics

VDC 24

Command value input VDC 0Component plug According to E DIN 43563-AM6Type of actuation ElectricalSymbol

4/3 proportional directional valveMaterial no. R9610021

With integrated control electronics, spring return, mounted on component plate

Didactic designation DW40E.NV-WIndustrial type 4WREE6E08-2X/G24K3/AVInformation on industrial type RE 2906Dimensions mm W 262 x D 25 x H 84Weight kg 4.4Temperature max. C 70Size 6Operating pressure max. bar 00Nominal flow l/min 8 at Dp = 0 barCommand value input

VDC 0

Component plug According to DIN 43563-AM6-3Type of actuation ElectricalSymbol


Components / valves

Pressure control valves Manual operation

Pressure relief valve, direct operatedMaterial no. R96100220

Didactic designation DD.N-WIndustrial type DBDH6GX/00Information on industrial type RE 25402Dimensions mm W 205 x D 00 x H 40Weight kg 2.Temperature max. C 70Size 6Operating pressu-re max.

bar 00

Set pressure bar Up to 00Flow max. l/min Approx. 5Type of actuation ManualSymbol

Pressure reducing valve, direct operatedMaterial no. R96100244

Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, without check valve, mounted on component plate

Didactic designation DD2.NV-WIndustrial type DR6DP-5X/75YMInformation on industrial type

RE 26564

Dimensions mm W 205 x D 25 x H 90Weight kg 2.7Temperature max. C 70Size 6Operating pressure max. bar 00Secondary pressure max. bar 75Flow max. l/min 5Type of actuation ManualSymbol


Components / valves


Pressure sequencing valve, direct operatedMaterial no. R9610028

Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, with check valve, mounted on com-ponent plate

Didactic designation DD3.NV-WIndustrial type DZ6DP-5X/75YInformation on industrial type RE 26076Dimensions mm W 205 x D 25 x H 95Weight kg 2.73Temperature max. C 70Size 6Operating pressure max. bar 00Sequencing pressure max. bar 75Flow max. l/min 5Type of actuation ManualSymbol

Pressure relief valve, pilot operatedMaterial no. R9610024

Didactic designation DD4.NV-WIndustrial type DB6K-4X/50YVInformation on industrial type RE 2573Dimensions mm W 60 x D 25 x H 05Weight kg .8Temperature max. C 70Size 6Operating pressure max. bar 00Set pressure max. bar 50Flow max. l/min 5Type of actuation ManualSymbol


Components / valves


Load lowering valveMaterial no. R96100240

Didactic designation DD3.N-WIndustrial type A-VBSO-SE78-4-35Information on industrial type

Data sheet: A-VBSO-SE78-VS5-C2V2-4-35

Dimensions mm W 20 x D 55 x H 25Weight kg .23Temperature max. C 70Size 6Operating pressure max.

bar 00

Flow max. l/min 5Type of actuation ManualSymbol


Pressure switchMaterial no. R961003

Programmable, electronic pressure switch

Didactic designation DD6E.5Industrial type HEDE0Information on industrial type RE 30278Dimensions mm W 50 x H 50 x D 50Weight kg 0.450Temperature max. C 45Operating pressure max. bar 00Adjustment range bar 0 - 00Switching accuracy % 0.5Electrical connection K4 (M2)Contact load max. mA 250Switching cycles Hz 70Symbol

Components / valves

Pressure control valves Electrical operation

Pressure switchMaterial no. R961003488

With mounting kit, inclusive of cable

Didactic designation DD6E.3Industrial type HED8OAX/00K4Information on industrial type RE 50060Dimensions mm W 89 x D 25 x H 40Weight kg .27Temperature max. C 70Operating pressure max. bar 00Adjustment range bar 4 to 00Switching accuracy % < of adjustment rangeElectrical connection Plug-in connection to DIN 43650

form A, 3-pin + PEContact load max. VAC: 250 V - 5 A

VDC: 50 V - A; 25 V - 0,03 APermissible switching cycles / h 4800Type of actuation Manual by means of spindleSymbol


Components / valves


Pressure relief valve, pilot operatedMaterial no. R9610023

For subplate mounting, with rotary knob, with directional spool valve normally closed, with concealed manual override, without mating connector

Didactic designation DD5E.NV-WIndustrial type DBW0A-5X/50-6EG24N9K4Information on industrial type RE 25802 and RE 2378Dimensions mm W 40 x D 40 x H 00Weight kg 8.4Temperature max. C 70Size 0Operating pressure max. bar 00Set pressure max. bar 50Flow max. l/min 5Type of voltage VDC 24Type of actuation ElectricalSymbol

Proportional pressure relief valveMaterial no. R961002

For external control electronics, internal pilot oil supply, mounted on component plate

Didactic designation DD2E.NV-WIndustrial type DBE6-X/50G24NK4MInformation on industrial type RE 2958Dimensions mm W 205 x D 25 x H 27Weight kg 3.5Temperature max. C 70Size 6Operating pressure max. bar 00Pilot flow l/min 0.6 - .2Flow max. l/min 5Type of voltage DC voltageControl current min. Control current max.

mA mA

00 600

Type of actuation Via proportional solenoidSymbol


Components / valves


Proportional pressure relief valveMaterial no. R961003924

Didactic designation DD8E.NV-WIndustrial type DBEE6-X/50Information on industrial type RE 2958Dimensions mmWeight kg 3.2Temperature max. C 50Operating pressure max. bar 00Adjustment range bar 50Hysteresis % .5Electrical connection K3Contact load max. mA 600Symbol


Throttle valveMaterial no. R96100239

With colour scale

Didactic designation DF.2N-WIndustrial type DV06--X/VInformation on industrial type RE 32502Dimensions mm L 95 x H 65 x D 30Weight kg 0.40Temperature max. C 70Size 6Operating pressure max. bar 00Flow max. l/min 5Control range l/min 0 - 5Type of actuation ManualSymbol

Components / valves

Flow control valves Manual operation

Throttle check valveMaterial no. R96100249

With colour scale

Didactic designation DF2.2N-WIndustrial type DRV06--X/VInformation on industrial type RE 32502Dimensions mm L 95 x H 65 x D 30Weight kg 0.4Temperature max. C 70Size 6Operating pressure max. bar 00Flow max. l/min 5Cracking pressure of check valve

bar

0.5

Control range l/min 0 - 5Type of actuation ManualSymbol


2-way flow control valveMaterial no. R96100246

With lockable rotary knob with scale, without closing of the pressure compensator, mounted on component plate

Didactic designation DF3.NV-WIndustrial type 2FRM6B36-3X/0QRVInformation on industrial type RE 2863Dimensions mm W 80 x D 25 x H 83Weight kg 2.3Temperature max. C 70Size 6Operating pressure max. bar 00Flow max. l/min 5Cracking pressure of check valve

bar

0.7

Control range l/min 0 - 0Type of actuation ManualSymbol

Components / valves

Flow control valves Manual operation

Oil flow dividerMaterial no. R96100237

Double-acting

Didactic designation DF6.N-WIndustrial type DRF-OM.5.03.90-02-Information on industrial type Data sheet 8.5.0Dimensions mm L 43 x H 40 x D 225Weight kg .62Temperature max. C 70Size 6Operating pressure max. bar 00Inlet flow l/min 6.5 - Division ratio % 50 - 50Division error max. 3Symbol


Proportional flow control valveMaterial no. R9610027

With position transducer, mounted on component plate

Didactic designation DF4E.NV-WIndustrial type 2FRE6B-2X/0Q K4 RVInformation on industrial type RE 2988Dimensions mm W 08 x D 25 x H 267Weight kg 3.9Temperature max. C 50Size 6Operating pressure max. bar 00Flow l/min Up to 0Control range l/min 0.05 -0Cracking pressure of check valve

bar

0,7

Type of voltage DC voltageCurrent per solenoid max. A .5Type of actuation Via proportional solenoidSymbol

Components / valves

Flow control valves Electrical operation


Ball valveMaterial no. R961002491

Didactic designation DZ2.N-WIndustrial type AB 2-20/G/4-500Information on industrial type

AB 2-20

Dimensions mm W = 220 x D = 40 x H = 80Weight kg 0.63Temperature max. C 70Size 6Operating pressure max.

bar 00

Symbol

Components / valves

Isolator valves Manual operation


Check valveMaterial no. R961002489

Didactic designation DS2.N-WIndustrial type S6A.0/Information on industrial type RE 20375Dimensions mm L 50 x 40Weight kg 0.33Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar .0Flow max. l/min Approx. 8 at Dp = 7 barSymbol

Components / valves

Isolator valves Hydraulic operation


With hose, 630 mm long

Didactic designation DS2.N-WIndustrial type S6A.0/Information on industrial type RE 20375Dimensions mm L 000 x 40Weight kg 0.83Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar .0Flow max. l/min Approx. 8 at Dp = 7 barSymbol



Didactic designation DS3.N-WIndustrial type S6A3.0/Information on industrial type RE 20375Dimensions mm L 50 x 40Weight kg 0.34Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar 3.0Flow max. l/min Approx. 8 at Dp = 7 barSymbol

Components / valves



With hose, 630 mm long

Didactic designation DS3.N-WIndustrial type S6A3.0/Information on industrial type RE 20375Dimensions mm L 000 x 40Weight kg 0,84Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar 3.0Flow max. l/min Approx. 8 at Dp = 7 barSymbol


Check valve, pilot operatedMaterial no. R96100213

Without leakage port

Didactic designation DS.NV-WIndustrial type SV6PB-6X/Information on industrial type RE 2460Dimensions mm L 85 x D 25 x H 85Weight kg 2.Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar .5Flow max. l/min 5Type of actuation HydraulicSymbol

Distributor with check valveMaterial no. R96100219

With integrated measuring connection and check valve S6A0.0

Didactic designation DZ4.3N-WDimensions mm W 60 x D 80 x H 40Weight kg .Temperature max. C 70Nominal pressure bar 00Flow l/min 5Symbol

Components / valves



Single-rod cylinderMaterial no. R961003494

Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on pro-tective metal sheet for the installation of proximity switches

Didactic designation ZY.6N-WIndustrial type CD70F25/6-200Z/

0HCUMTInformation on industrial type RE 706Dimensions mm L 620 x D 70 x H 70Weight kg 4.20Temperature max. C 70Nominal pressure bar 70Bore mm 25Piston rod diameter mm 6Piston area ratio .6:Stroke mm 200Stroke velocity m/s 0.5Symbol

Components / energy converters

Cylinders

Single-rod cylinderMaterial no. R96100349

Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on pro-tective metal sheet for the installation of proximity switches

Didactic designation ZY.7N-WIndustrial type CD70F25/6-400Z/

0HCUMTInformation on industrial type RE 706Dimensions mm L 020 x D 70 x H 70Weight kg 6,57Temperature max. C 70Nominal pressure bar 70Bore mm 25Piston rod diameter

mm 6

Piston area ratio .6:Stroke mm 400Stroke velocity m/s 0.5Symbol


Orbital motorMaterial no. R9610020

With leakage oil port, mounted on component plate

Didactic designation DM8.N-WIndustrial type on requestInformation on industrial type on requestDimensions mm W 20 x D 205 x H 230Weight kg 4.60

Temperature max. C 50Inlet pressure max. bar 00Speed max. /min 950Torque max. Nm Displacement cm3 8.2Oil flow max. l/min 6Power max. kW .8Symbol

Components / energy converters

Hydraulic motors

Axial piston motorMaterial no. R961002811

Bent-axis design, constantly reversible direction of rotation, mounted on component plate

Didactic designation DM2.N-WIndustrial type A2F5/60W-C3Information on industrial type RE 900Dimensions mm W 30 x D 230 x H 205Weight kg 5.2

Temperature max. C 50Inlet pressure max. bar 00Speed max. /min 0000Torque max. Nm 24.7Displacement cm3 4.93Oil flow max. l/min 49Power max. kW 25.9Symbol


Hydraulic accumulatorsMaterial no. R96100203

Diaphragm-type, manual unloading, with type-tested pressure relief valve

Didactic designation DZ3.2N-WIndustrial type: Accumulator

HAD 0,7-350-X

Industrial type: Safety block

ABZSS0M-2X/00B/S30V

Information on industrial type Accumulator: AB 42-0Information on industrial type Safety block: RE 503Dimensions mm

training system ds4

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