trans asia op
TRANSCRIPT
TRANS-ASIA PIPELINE SERVICES FZC
PIPELINE SERVICES FZC
CONTENTS
INTRODUCTION
ACTIVITIES
CLIENTS
EXPERIENCE
EQUIPMENTS
CONTACT
INTRODUCTION
Trans-Asia Pipelines Services FZC, Sharjah, UAE has been
serving the growing Oil, Gas and Petrochemical Industry.
Since its incorporation, we are one of the very few companies
who specialize in pipeline pigging, Hydro testing and
commissioning services.
In terms of equipments and experienced personnel we have
one of the most dedicated team of professionals with over 30
years of experience in the offshore/onshore industry. We
have our own equipments which cater to testing of pipelines
ranging from 2” to 72”. We have successfully executed
projects for Indian and international Oil companies with
highest industry standards both in terms of projects as well
as in terms of safety measures.
Typical services offered by Trans-Asia Pipeline would involve
the cleaning, Hydro testing, Dewatering, Drying and pre
commissioning and commissioning services. With an
extensive inventory of equipment and personnel Trans-Asia
can able to mobilize testing crews at a very short notice
periods. After completion of each project Trans-Asia provides
certified test report and all other pertinent information as
evidence that the pipe has tested according to company
specification and in agreement with International standards.
As a service company in the pipeline Testing Industry our
experience in pigging and Hydro testing operations allow us
to provide state of art services for the Growing Oil and Gas
and Petrochemical Industry.
In addition to the commission of services we also provide
caliper pigging services which actually determines the
change in pipe wall thickness and general condition of
pipelines.
ACTIVITIES
ACITIVITES OF BUSINESS
Pipeline PiggingHydro TestingPneumatic TestingDewatering of PipelinesDrying of PipelinesNitrogen Purging/InertisationPre-commissioningCommissioningGeometric SurveyEquipments Rentals
Oil Flushing Nitrogen Helium Leak Testing Chemical Cleaning Controlled Bolting Critical Valve/Hose Testing Decruding
PIPELINE SERVICES PROCESS SERVICES
PIGGING
Pigging of a pipeline essentially consist of the following
activities.
- Filling
- Cleaning
- Gauging
Filling
Trans-Asia Pipeline recognizes that filling the pipeline can be
extremely time consuming and cumbersome if the correct
pumps are not employed. Trans-Asia attention to detail and
pre survey of the pipeline system ensures that the optimum
pumping fill rates and fill pipe arrangements are employed.
Cleaning
Cleaning of pipelines is essential for the following reasons:
To remove any debris left in the line from new construction
items such as tools, welding rods, welding icicles etc.
To keep the hydraulic efficiency within design limits by
removing slug, wax debris& scale etc which accumulate in
the pipelines during operation.
To remove mill scale water drop out and other corrective
products thus increasing the useful life of the asset.
Trans-Asia pipeline works closely with client/Contractor to
determine the most effective method of cleaning necessary
to accomplish the desired goals while also considering the
costs associated with materials acquisition and waste
disposal to minimize the environmental impact of the
chemicals used during the cleaning operations.
Thus using both engineering and economics the proper
balance between each aspect of the cleaning process will
be achieved in order to yield the greatest overall benefit in
the quickest possible time with minimum but potential
resources.
Gauging
Gauging is used to verify the ovality of the pipeline. This will
some times require a geometry pig or Intelligent Pig
depending on the client’s requirement.
HYDROTESTING/PNEUMATIC TESTING
Hydro testing of a pipeline is carried out mainly to check the
integrity of the pipeline and to ensure that the pipeline can
be operated at its Maximum Allowable Operating Pressure
(MAOP) and is free from any major defects which could
affect the pipeline during operation.It is the most conven-
tional and economical method to test pipelines before or
during Operations.
Although Trans-Asia Pipeline provides a wide range of
services to the pipeline Industry its strong hold and bulk of
technical experience remains in pipeline hydrostatic testing.
This knowledge and experience brings several important
aspects to the project including rapid completion practical
cost yielding overall satisfaction for the client/contractor.
Trans-Asia Pipeline maintains an extensive inventory of high
pressure positive displacement pumps, break tanks, test
ends, temperature and pressure monitoring and recording
instruments and has the experience to operate them
efficiently. Depending on the length and diameter of the
pipe being tested the appropriate pumps and equipments
will be dispatched to the site to ensure that the pipeline is
tested with the highest level of accuracy and precaution.
Trans- Asia Pipeline will also provide if necessary proper test
headers including all valves blinds flanges, Gaskets and
other fittings. All the equipments used for testing are duly
certified by approved third parties agencies. After each test
is complete Trans-Asia will provide the client/contractor
with a test report including all documents necessary to
meet company/international specification.
Trans-Asia Pipeline also provides Pneumatic Testing Services
where Hydro testing not acceptable for contamination
reasons. We have pneumatically tested a number of
pipelines successfully to client satisfaction.
As it is quite clear from the above Hydro testing/Pneumatic
testing of pipelines is a very specialized job best left to the
experts, and Trans-Asia pipeline has assembled a dedicated
team of testing professionals and equipment for hydro
testing of pipelines of any size.
DEWATERING DRYING
The process of Dewatering is to remove the test water from
the pipeline prior to drying. However, often it is necessary
for the testing contractor to push or move water from the
tested pipeline to the next test section. This is particularly
important when, there is a limitation to water sources and
preservation of the water is of high importance. By virtue of
Trans-Asia Pipeline experience and expertise we will ensure
that the client’s pipeline is dewatered safely and
successfully.
Trans-Asia Pipeline is capable of dewatering pipelines
quickly and safely under any circumstances including high
head situations. Using our compressors we are able to
overcome head pressures in front of pigs. In general,
however the number of compressors needed and their
operating pressures will depend on the characteristics of
the test sections.
After the Hydro tests the best dewatering methods leaves a
film of water clinging to the inside pipe wall. So therefore, it
is necessary to remove this water to eliminate the
formations of hydrates and the possibility of the onset of
internal corrosion causing carbon dioxide and hydrogen
sulphide or to meet the moisture specification for the
delivered product.
Drying is mandatory before commissioning especially for
dry crude oil or dry gas service. Trans-Asia Pipeline has the
expertise and equipment to ensure that your pipeline will
meet or exceeded the drying specifications in the least
amount of time at the lowest possible expense.
Drying Operation consist of the removal of standing water
and water vapor left over in the pipeline. Dew Point
measurements are used to determine the level of moisture
left in the pipeline. The dew point is defined as the tempera-
ture at which water vapor begins to condense out of its
gaseous form at atmospheric pressure. Trans-Asia Pipeline is
able to design and implement the best possible drying
program/schedule that confirms exactly to client/contractor
specifications.
A drying plan developed by Trans-Asia Pipeline investigates
the clients system to determine the length of the sections to
be dried together with pipeline condition(Rehabilitation,
conversion new construction pipeline coatings etc) This
information forms the basis of compressor and desiccant
dryer capacity calculations to ensure an optimum drying
cycle within the stipulated time frame.
Trans-Asia Pipeline maintains extensive inventory of Pigs Pig
launchers and receivers, coolers, desiccant dryers that allow
us to mobilize, clean and dry a pipeline at the least possible
notice.
Trans-Asia provides following services;
- Drying with Air
- Vacuum Drying
- Drying using Nitrogen
GEOMETRY INSPECTION RENTAL FLEET
Trans-Asia Pipelines Services provides geometry inspection
services. This inspection actually finds the change in wall
thickness and general condition of Pipelines.
Trans-Asia Pipelines Testing is capable of providing the
means for propelling any inspection tool through pipeline
regardless of the inspection phase. While using an inspec-
tion tool it is critical that the instrument move at a constant
predetermined speed. Because of Trans-Asia’s Extensive
experience in pigging operations we are capable of propel-
ling inspection tools through a pipeline so that the data
received will be of Utmost accuracy.
Trans-Asia has recently forayed in to hiring of equipments
for Pre-commissioning of oil and gas pipelines.
Filling Pump
Air Dryer
Compressor
NITROGEN HELIUM TESTING
CONTROLLED BOLTING
OIL FLUSHING
With Respect to any installation that is in contact with gas or liquids containing hydrocarbons it is important that the installa-
tion is leakage tight before it is made active.
The Principle behind Nitrogen/Helium leak testing is the system to be proved is tested at working pressure with an inert
gaseous medium to stimulate operational conditions as closely as possible. Helium is readily detected at low concentrations
by mass spectrometers. Therefore any leakage from a pressurized system contained helium can be detected and quantified.
Trans-Asia provides Nitrogen Helium leak testing services that will quantify leaks down to 1scf/yr.
Nitrogen/Helium testing has proved to be the safest most exacting method available for identifying leaks in process pipe
work. It is highly accurate and leaves pipe work in a safer and inert conditions prior to start up.
Nitrogen gas for Pneumatic pressure testing also saves downtime as it is a quicker process and pipeline or vessel is left dry and
purged and can be brought into service immediately the test is completed.
In addition to the large fleet of specialized nitrogen pumping equipment transports and storage vessels, Trans-Asia Offers
Engineers, Technician for nitrogen services to minimize your cost and optimize the value of our services.
TAPS as a fully Integrated contractor promote the benefits of controlled tightening, being the use of specially designed
equipment proven bolt loading calculation and written procedures to tighten joints to the desired tolerances in a controlled
and safe manner. This is complementary to the discipline of Helium detection and provides the client with doumentated
confidence in the leak tight condition of the facility prior to the introduction of hydrocarbon
Some systems require extremely clean piping such as - Hydraulic systems, fuel lines, lube lines etc. In order to ensure clean
piping we provide oil flushing services.
CLIENTS
Saudi Aramco KSA
Abu Dhabi Oil company
SPEC Iran
Leighton Singapore PTE
Gammon Al Matar JV , Oman
Iranian Offshore Engineering Co, Iran
Likpin LLC / QPD, Qatar
Oil & Natural Gas Corporation, India
Gas Authority of India Ltd, India
Essar Construction Ltd, India
Hindustan Petroleum Company, India
Global Industries Offshore , India
Larsen & Tourbo, India
Indian Oil Corporation Ltd, India
Hyundai Heavy Industries, India
Valentine Maritime, India
Aban Constructions Ltd, India
Cairn Energy, India
IVRCL, India
Valentine Maritime Gulf LLC, Tanzania
J Ray Mc Dermott ( ME) , India
J Ray Mc Dermott ( ME) , Dubai
Coflexip Stena Offshore, India
Hindustan Petrochemicals Ltd, India
Mahanagar Gas Ltd, India
Tata Electric Company, India
Mazagaon Docks Ltd, India
Dodsal Ltd, India
Dulam International LLC-Dubai
Alsa Engineering and Construction- Abudhabi
Al Husam Contracting Est- Abu Dhabi
EXPERIENCE
J Ray McDermottSaudi Aramco KSA
Al Husam General ContractingADCO - Abu Dhabi
Dulam InternationalIOEC / PEDCO - Iran
Dulam InternationalIOEC / PEDCO - Iran
Alsa EngineeringADCO/Abu DhabiSouth Pars 9 & 10 - POGC/IOEC Spec LLC
Van rood Inc Midia Pipeline Project-Romania. Leighton Singapore
South Pars - Sp - 1 POGC/SPEC - Iran
Reliance Gas Transportation EWPL Project Normada/Weatherford/Trans-asia - India
Jamnagar-Rajkot Pipeline GSPL-MAYTASIndia
Reliance Gas Transportation 48" EWPL Project - India
BPCL SPM Offshore Pipelines Leighton/BPCL - India
4 Well Platform Project J Ray McDermott /L&T/ONGC - India
Global Industries Offshore L&TONGC (Phase 2) - India
East West Gas Pipeline Project Relaince/HDI/Zublin HDD river crossing tings - India
BG Exploration and production India Ltd Panna Field Development project - India
Jaygoti Pitampur Pipeline Project Jay Somnath Pipeline Projects - India
Ujjain Pipeline Project Medukonda/GSPLIndia
Karjan Spur line Project Jay Smonth/ GSPLIndia
Seatek India Pvt Ltd/ONGC B173 Platform Project - India
Cleaning, Guaging, Hydrotesting, Wetlay up
Pre-commissioning of pipelines
Pre-Commissioning of all pipeline
Pre-Commissioning of all pipeline
Pigging, Hydrotesting,�Dewatering, Swabbing, Drying,
Pigging, Hydrotesting,�Dewatering, Swabbing, DryingNitrogen Packing
Pigging, Hydrotesting
Hydrotest, Pigging-Testing
Vacuum Drying
Pigging, Hydrotesting, Dewatering, Swabbing, Drying
Cleaning, Hydrotesting & Leak Test
Hydrotesting & Leak Test
Pigging, Hydrotesting
Pigging, Hydrotesting
Pigging, Hydrotesting
Pigging, Hydrotesting, Dewatering & Commissioning
Pigging, Hydrotesting, Dewatering, Drying
Pigging, Hydrotesting
Pigging, Hydrotesting
De-oiling of Flexible Pipeline
2009
2009
2009
2009
2009
2008
2008
2008
2008
2008
2007
2007
2007
2007
2007
2006
2006
2006
2006
2006
16” / 20”
6”
30”
2”, 4”, 6”, 8”, 10”, 14”, 20”,36“
8”
32"x2, 4"x2
40”
18”
48”
30“
48”
48”
16“ to 6”
6" to 16" 10 �Segments
48”
4” to 16”
12”
6” to 12”
6”
6”
40
4
150
80
20
177,193
8.8
6.5
300
55
200
20.2
12.6
52
12
35
20
10
20
5.5
Client / Company Year Size KMs Activity
EXPERIENCE
Essar Construction Ltd/Story Trans Gaz Mundra Delhi Pipeline Project
BG Exploration and Production India Ltd
GAMMON AL MATAR .IV-OMAN
IOEC/ONGC RSPPM
Likpin LLC /QPD
Qatar Field Development Project
SALMAN Pipeline ProjectSIRI SALMAN Mubarak
Hyundai heavy industries /ONGC
MUT Pipeline Project
Iranian offshore engg co /ONGC RSPPM Project
Valentine Maritime /L&T /ONGCN9-N10 Pipeline ProjectMHN & H Pipeline Project
Essar Construction Ltd/Indian Oil Corpora-tion CCKL Project
Aban Constructions Ltd/Indian Oil Construction
Hyundai Heavy Industries/ONGC MHB Pipeline Project
Hyundai Heavy Industries/Cairn Energy (India) Ltd Gauri Pipeline project
Essar Construction Ltd/Gujarat State Petroleum Corp BAKPL Project
IVRCL Projects Ltd Chennai
Gas Authority of India Ltd VSPL Project
Indian Oil Corp Ltd Mumbai
Valentine Maritime(Gulf ) LLC /Song gas, Tanzania
Pigging, Hydrotesting, Dewatering & Swabbing
Pigging, Hydrotesting
Hydrotesting Onshore
Pigging Hydrotesting Dewatering Swabbing & Commissioning
Pigging Hydrotesting Dewatering Swabbing & Commissioning
Pigging Hydrotesting Dewatering Swabbing & Commissioning
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting
Pigging Hydrotesting Swabbing & Drying
Hydrotesting
Pigging
Pigging Hydrotesting
Pigging Hydrotesting & Drying
2006
2006
2006
2006
2005
2005
2005
2005
2005
2005
200520052005
2005
2005
2004
2004
2004
2004
2004
2004
2004
18”
18”
48” 40“ 36”28“
4” to 16“ 36 segments
10”
8”
30“30”
30”
28” 26“ to 12”
16” to 4”
16” to 4”12”
14” 12”
12“
8” to 12”
12”
24”
76” 54”
12”
12”
6”
463
10.5
200
150
41
25
15070
203
102
155
22.516.5
150
45
65
6.5
145
85 - 45
165
44
18
Client / Company Year Size KMs Activity
EQUIPMENTSDEAD WEIGHT TESTER
Hydraulic Pressure
Make DH – BUDENBERG
Range 0-700 Bar
Accuracy 0.015%
Least Count 0.01 Bar
Pneumatic Pressure
Make DH – BUDENBERG
Range 0-15 Bar
Accuracy 0.015%
Least Count 0.01 Bar
EQUIPMENTSPRESSURE & TEMPERATURE RECORDING INSTRUMENTS
Pressure Gauges
Make Crystal, Ravika Engineers
Available Ranges 0-25, 0-40, 0-71, 0-100, 0-160, 0-200, 0-250, 0-350, 0-550, 0-700
Accuracy 0.25%
Temperature Recorder
Make Barton , Forbes Marshall, Rototherm
Available Ranges 0-50, 0-100, -10+50, -20+50, -20+80
Accuracy 0.5% FS
Pressure Recorders
Make Barton
Available Ranges 0-10, 0-40, 0-60, 0 -100, 0-200, 0-250, 0-300, 0-500
Accuracy 0.5% FS
EQUIPMENTSATLAS COPCO 750 CFM AIR COMPRESSORTECHNICAL DATA SHEET
Compressor Technical Specification
Model Reference Number XAS 750 C D6
Free air Delivery (CFM) 750
Cooling Method Oil
Compressor Oil Capacity (Ltrs) 52
Rated Operating Pressure (Bar/PSI) 7/100
Max. Operating Pressure (Bar/PSI) 10/145
Fuel Consumption (Ltrs/Hr) 31
Max. Discharge Temperature 110 Deg C
Diesel Engine Aspiration Turbocharged After Cooled
Diesel Engine Exhaust Silencer Installed
Lifting Facilities 4 Point Lift Crash Frame
Compressor Lube Oil SAE 10 W API CF-4CG-4
Diesel Engine Lube Oil SAE 15W-40
Hose Connection 2” ANSI B16.5 300# Flange
Engine Technical Specification
Make/Model CAT C6.6 Acert EPA Tier3
Number of Cylinders 6
Full Load Speed (RPM) 2100
Fuel Tank Capacity (Ltrs) 52
Rated Power (KW/BHP) 149/200
Cooling Method Watercooled
Electrical System Voltage 24
Weights & Dimensions
Dry Weight (Kg) 4000
Gross Weight (Kg) 4300
Length (MM) 3100
Width (MM) 2500
Height (MM) 3100
EQUIPMENTSELGI 1100 CFM AIR COMPRESSORTECHNICAL DATA SHEET
Compressor Technical Specification
Model Reference Number DY 23 044
Free air Delivery (CFM) 1100
Cooling Method Oil
Compressor Oil Capacity (Ltrs) 150
Rated Operating Pressure (Bar/PSI) 21.1 / 300
Max. Operating Pressure (Bar/PSI) 24.0 / 350
Fuel Consumption (Ltrs/Hr) 79
Max. Discharge Temperature 110 Deg C
Diesel Engine Aspiration Turbocharged After Cooled
Diesel Engine Exhaust Silencer Installed
Lifting Facilities 4 Point Lift Crash Frame
Compressor Lube Oil Volvoline Elgi Duraplus
Diesel Engine Lube Oil SAE 15W-40
Hose Connection 2” ANSI B16.5 300# Flange
Engine Technical Specification
Make/Model Cummins / NTA-855-C BC
Number of Cylinders 6
Full Load Speed (RPM) 2100
Fuel Tank Capacity (Ltrs) 600
Rated Power (KW/BHP) 326 / 438
Cooling Method Watercooled
Electrical System Voltage 24
Weights & Dimensions
Dry Weight (Kg) 8600
Gross Weight (Kg) 9200
Length (MM) 4800
Width (MM) 2100
Height (MM) 2500
EQUIPMENTSATLAS COPCO 1600 CFM AIR COMPRESSORTECHNICAL DATA SHEET
Compressor Technical Specification
Model Reference Number XAS 1600 CD6
Free air Delivery (CFM) 1600
Cooling Method Oil
Compressor Oil Capacity (Ltrs) 136
Rated Operating Pressure (Bar/PSI) 7 / 100
Max. Operating Pressure (Bar/PSI) 8.5 / 125
Fuel Consumption (Ltrs/Hr) 55
Max. Discharge Temperature 110 Deg C
Diesel Engine Aspiration Turbocharged After Cooled
Diesel Engine Exhaust Silencer Installed
Lifting Facilities 4 Point Lift Crash Frame
Compressor Lube Oil SAE 10 W API CF-4CG-4
Diesel Engine Lube Oil SAE 15W-40
Hose Connection 2” ANSI B16.5 300# Flange
Engine Technical Specification
Make/Model Detroit / 8V92
Number of Cylinders 8
Full Load Speed (RPM) 1800
Fuel Tank Capacity (Ltrs) 1800
Rated Power (KW/BHP) 354 / 475
Cooling Method Radiator
Electrical System Voltage 24
Weights & Dimensions
Dry Weight (Kg) 7500
Gross Weight (Kg) 9300
Length (MM) 3100
Width (MM) 2500
Height (MM) 3100
EQUIPMENTS1100 CFM AIR DEYERTECHNICAL DATA SHEET
Dryer Technical Specification
Make SPX
Inlet Flow Rate 1130 CFM
Inlet Temperature 100 Deg F
Inlet Pressure 100 PSI
Pressure Drop 5 PSI
Inlet Moisture Content 7 / 100
Outlet Moisture Content -40 Deg F D.P
Dryer Cycle 5 / 3 / 2 Min
After Cooler Capacity 1200 CFM
Discharge Connection 2” ANSI B16.5 300# Flange
Desiccant Alumina
Lifting Facilities 4 Point Lift Crash Frame
Pressure Relief Valve 20% Above Max. Operating Pressure
Medium Compressed Air
Inlet Connection 2” ANSI B16.5 300# Flange
Weights & Dimensions
Dry Weight (Kg) 3000
Gross Weight (Kg) 3400
Length (MM) 2000
Width (MM) 2800
Height (MM) 3360
EQUIPMENTS2100 CFM AIR DRYERTECHNICAL DATA SHEET
Dryer Technical Specification
Make SPX
Inlet Flow Rate 2100 CFM
Inlet Temperature 100 Deg F
Inlet Pressure 100 PSI
Pressure Drop 5 PSI
Control Pneumatic
Inlet Moisture Content Saturated
Outlet Moisture Content -40 Deg F D.P
Dryer Cycle 5 / 3 / 2 Min
Purge Flow Rate 5 CFM
After Cooler Capacity 1200 CFM
Pre-Cooler Air Motor Driven
Discharge Connection 6” ANSI B16.5 150# Flange
Desiccant Alumina
Lifting Facilities 4 Point Lift Crash Frame
Pressure Relief Valve 20% Above Max. Operating Pressure
Medium Compressed Air
Inlet Connection 6” ANSI B16.5 150# Flange
Weights & Dimensions
Dry Weight (Kg) 4800
Gross Weight (Kg) 6500
Length (MM) 2335
Width (MM) 3200
Height (MM) 3400
EQUIPMENTS3000 CFM AIR DRYERTECHNICAL DATA SHEET
Dryer Technical Specification
Make SPX
Inlet Flow Rate 3000 CFM
Recommended Flow 2100 SCFM
Inlet Temperature 100 Deg F
Inlet Pressure 100 PSI
Pressure Drop 5 PSI
Time Control Pneumatic
Inlet Moisture Content Saturated
Outlet Moisture Content -40 Deg F D.P
NEMA Cycle 10 / 6 / 4 Min
Dryer Cycle 5 / 3 / 2 Min
Purge Flow Rate 5 CFM
After Cooler Capacity 3300 CFM
Pre-Cooler Air Motor Driven
Discharge Connection 6” ANSI B16.5 150# Flange
Desiccant Alumina
Lifting Facilities 4 Point Lift Crash Frame
Pressure Relief Valve 20% Above Max. Operating Pressure
Medium Compressed Air
Inlet Connection 6” ANSI B16.5 150# Flange
Weights & Dimensions
Dry Weight (Kg) 4800
Gross Weight (Kg) 6500
Length (MM) 2335
Width (MM) 3200
Height (MM) 3400
EQUIPMENTSPRESSURE PUMPTECHNICAL DATA SHEET
Pump Specification
Inlet Port 50MM, 300#
Discharge 1/2” NPT
Max. Capacity 90.84 LPM
Max. Operating Pressure 7500 PSI
Max. Solids Handling 0 MM
No. of Cylinders 3
Standard Plunger Size 11
Stroke Length 3 inch
Max. Operating Temperature 50 Deg. C
Max. Test Pressure 15000 PSI
Min. Suction Pressure 1 BAR
Drive Reduction Ratio 3.77
Max. Operating Speed 2300
Drive Type Belt Type
Specification
Filteration 50 Micron Inline Stainless Steel Pot Filter
Boost Pump Supplying 4 Bar Feed Pressure to Pump Head
Plungers Stainless Steel
Pump Heads Grade 316 Stainless Steel
Operation Parameters 85C Surface Temp.
Safety Pump is fitted with P.S.V set at 20% over
Pressure Control Automatic Pneumatic Pressure Control
AMOT Engine Oil Pressure, Coolant Temp, Pump Oil Pressure
Shutdown System & Temp. Feed Pressure
Exhaust Removalbe Exhaust Insulation Cover for upto 650C
Engine Equipment Spark Arrestor, Chalwyn Valve & Air Starter
Chassis 4 Point Lift Crash Frame C/W Fork Lift Pockets
Weights & Dimensions
Dry Weight (Kg) 2500 Kgs
Gross Weight (Kg) 2560 Kgs
Length (MM) 2000 MM
Width (MM) 1300 MM
Height (MM) 2000 MM
Engine Details
Make/Model Deutz
Number of Cylinders 4
Full Load Speed 2300
Rated Power (KW/BHP 337 / 125
Cooling Method Air Cooled
Electrical System Voltage 12
Fuel Tank Capacity 60
EQUIPMENTSPRESSURE PUMPTECHNICAL DATA SHEET
Pump Specification
Inlet Port 50MM, 300#
Discharge 1/2” NPT
Max. Capacity 38 LPM
Max. Operating Pressure 500 PSI
Max. Solids Handling 0 MM
No. of Cylinders 3
Standard Plunger Size 16MM
Stroke Length 115 MM
Max. Operating Temperature 50 Deg. C
Max. Test Pressure 10000 PSI
Min. Suction Pressure 1 BAR
Max. Operating Speed 1000
Specification
Filteration 50 Micron Inline Stainless Steel Pot Filter
Boost Pump Supplying 4 Bar Feed Pressure to Pump Head
Plungers Stainless Steel
Pump Heads Grade 316 Stainless Steel
Operation Parameters 85C Surface Temp.
Safety Pump is fitted with P.S.V set at 20% over
Pressure Control Automatic Pneumatic Pressure Control
AMOT Engine Oil Pressure, Coolant Temp, Pump Oil Pressure
Shutdown System & Temp. Feed Pressure
Exhaust Removalbe Exhaust Insulation Cover for upto 650C
Engine Equipment Spark Arrestor, Chalwyn Valve & Air Starter
Chassis 4 Point Lift Crash Frame C/W Fork Lift Pockets
Weights & Dimensions
Dry Weight (Kg) 1200 Kgs
Gross Weight (Kg) 1360 Kgs
Length (MM) 1750 MM
Width (MM) 990 MM
Height (MM) 1625 MM
Engine Details
Make/Model Sun 3105
Number of Cylinders 3
Full Load Speed 1800
Rated Power (KW/BHP 35.3/48
Cooling Method Air Cooled
Electrical System Voltage 12
Fuel Tank Capacity 160
EQUIPMENTSFILL PUMPTECHNICAL DATA SHEET
Pump Specification
Inlet Port 150MM, 150#
Discharge 150MM, 150#
Max. Capacity 300M3/hr
Max. Head 25 BAR
Max. Solids Handling 20 MM
No. of Pumping Stages 4
Impeller Type Closed
Max. Operating Temperature 90 Deg. C
Max. Working Pressure 25 BAR
Min. Suction Pressure + ve
Max. Test Pressure 25 BAR
Max. Operating Speed 1200
Min. Operating Speed 1000
Material Specification
Pump Casting Cast Iron
Impellers Bronze
Wear Plates Bronze
Shaft 65mm Stainless Steel
Discharge Manifold Steel Pipe tested to 60 Bar
NRV Twin Plate Water Check Valve
Shaft sealing 16 mm Gland Packing
Discharge Valves Cast Steel with Stainless Steel Mechanicals
Bearings Twin Roller Angular Contact Bearing
Exhaust Removalbe Exhaust Insulation Cover for upto 650C
Optional Equipment Spark Arrestor, Chalwyn Valve & Air Starter
Chassis 4 Point Lift Crash Frame C/W Fork Lift Pockets
Weights & Dimensions
Dry Weight (Kg) 6500
Gross Weight (Kg) 6900
Length (MM) 4900
Width (MM) 2400
Height (MM) 2400
Engine Details
Make/Model Greaves Cotton TBD-3-V12
Number of Cylinders 12
Full Load Speed 1800
Rated Power (KW/BHP 337 / 453
Cooling Method Water Cooled Heat Exchanger
Electrical System Voltage 24
EQUIPMENTSMGS70 PRESSURE PUMPTECHNICAL DATA SHEET
Pump Specification
Inlet Port 100MM, 300#
Discharge 1” FNPT
Max. Capacity 575 LPM
Max. Operating Pressure 200 BAR
Max. Solids Handling 0 MM
No. of Cylinders 3
Standard Plunger Size 16MM
Stroke Length 225 MM
Max. Operating Temperature 50 Deg. C
Max. Test Pressure 250 BAR
Min. Suction Pressure 1 BAR
Min. Operating Speed 1200
Max. Operating Speed 1800
Specification
Filteration 50 Micron Inline Stainless Steel Pot Filter
Boost Pump Supplying 4 Bar Feed Pressure to Pump Head
Plungers Stainless Steel
Pump Heads Grade 316 Stainless Steel
Operation Parameters 85 Deg-C Surface Temp.
Safety Pump is fitted with P.S.V set at 20% over
Pressure Control Automatic Pneumatic Pressure Control
AMOT Engine Oil Pressure, Coolant Temp, Pump Oil Pressure
Shutdown System & Temp. Feed Pressure
Chassis 4 Point Lift Crash Frame C/W Fork Lift Pockets
Weights & Dimensions
Dry Weight (Kg) 6500 Kgs
Gross Weight (Kg) 6800 Kgs
Length (MM) 4800 MM
Width (MM) 2300 MM
Height (MM) 2500 MM
Engine Details
Make/Model Greaves Cotton TBD-3-V12
Number of Cylinders 12
Full Load Speed 1800
Rated Power (KW/BHP 337/453
Cooling Method Water Cooled Radiator
Electrical System Voltage 24
Fuel Tank Capacity 400
EQUIPMENTSKV500 FILLING PUMPTECHNICAL DATA SHEET
Pump Specification
Pump Make Kirloskar
Max. Capacity (M /Hr) 500
Max. Head (Bar) 40 BAR
Impeller Dia 380 / closed
Discharge (mm) - 150# 100 & 150
Min. Operating Speed 1200
Max. Operating Speed 1800
Specification
Pump Casing Cast Iron
Impellers Bronze
Shaft Size (65mm) S.S
Discharge Valve S.S
Bearing Type Twin Roller Angular
Chassis 4 Point Lift Crash Frame C/W Fork Lift Pockets
Weights & Dimensions
Dry Weight (Kg) 5500 Kgs
Gross Weight (Kg) 6100 Kgs
Length (MM) 4300 MM
Width (MM) 2000 MM
Height (MM) 2200 MM
Engine Details
Make/Model Volvo - TAD 1641
Number of Cylinders 6
Full Load Speed 1800
Rated Power (KW/BHP 420/563
Electrical System Voltage 24
Fuel Tank Capacity 600 Ltrs
Minimum Operating Speed 1200
EQUIPMENTSDEWATERING PUMPTECHNICAL DATA SHEET
Specification
Make Oasis
Model OP 150/70
Capacity 400 M /Hr
Pressure 6 Bar
Max. Head 200 HP
Weight 1000 Kg
Length 1450mm
Width 1200 mm
Height 1230 mm
Dozing Pump Specification
Pump Make Madden
Motor Make Electrim
Capacity 8 LPM
Length 1M
Width 1M
Height 1M
Weight 500 Kg
Engine Technical Specification
Make/Model Kirloskar - HA 394
Engine Max Power (Kw/Hp) 28/37.5
Engine Fuel Consumption (Ltr) 23
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Pump Technical Specification
Pump Make Oasis
Max. Capacity (M /Hr) 400
Max. Head (M) 30
Suction & Discharge Size (MM) 150
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EQUIPMENTSNITROGEN VAPORIZERTECHNICAL DATA SHEET
Specification
Model FTM-1264-2MI
Capacity 1000 Nm /Hr
Max Pressure 40 Bar
Material Aluminium
Fluid Liquid N2
Diesel Tank Specification
Make Sigma Engineering
Capacity 18,000 Ltrs
Length 6320 MM
Width 2200 MM
Height 2270 MM
Weight 6000 Kg
Design Data
Design Code ASME SEC. VIII DIV.1
Capacity 1000 NM /Hr
Fluid Nitrogen
Fluid Connection inlet/outlet 2” x 300#
Min Design Metal Temp. -95 to +65.5 C
Fins and Piping Material Aluminium
Length 4800 MM
Width 2400 MM
Height 2700 MM
Weight 2200 KG
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