trans oil circulation system, plumbing and electrical

3
WEDDLEINDUSTRIES.COM WEDDLE INDUSTRIES • 7200 HOLLISTER AVE, SUITE C, GOLETA, CA 93117 • PH: 805 562 8600 • FAX: 805 562 8661 • INFO@WEDDLEINDUSTRIES.COM TRANS OIL CIRCULATION SYSTEM, PLUMBING AND ELECTRICAL INSTALLATION NOTES Updated 01/09/14 GENERAL NOTES Incorporating a transmission/transaxle cooling system involves two systems: 1. Electrical System 2. Oil Plumbing System See the attached diagrams. ELECTRICAL SYSTEM NOTES We highly recommended running the load carrying circuits for the oil pump and cooling fan through a 4-prong relay. Use the temperature switches only to activate these relays. It is best to run two switches: one for oil temperature to turn on the oil pump and one inline to turn on the cooling fan. If the oil cooler has good airflow the fan might not have to cycle very often if at all. A 25-amp circuit breaker is recommended to cover the initial amperage spike when these accessories switch on. Once run- ning, their power draw should only be in the 5-amp range. OIL PLUMBING SYSTEM NOTES Starting an oil pump when the oil is cold and thick is very hard on pump motors. We recommend using a temperature switch that will turn the pump on when the oil reaches 150°F to eliminate this extra load on the pump motor. A Weddle Industries gear drive pump will “pull” oil to a height of about 12” above the trans once it has been primed. To maximize the life or your pump, we reccomend mounting the pump as close to the oil level of the trans as possible or lower. We recommend running an -8AN line from the trans to a filter, through the pump and into the cooler. If there is only one return line to the trans, keep the return line -8AN. If the trans has two return inlets, step down to a -6AN. If the trans has three inlets step your lines down to a -4AN. See oil-plumbing diagram for part numbers of splitters and AN reducers. IF YOU HAVE ANY QUESTIONS Please call us at: (805) 562-8600 or email us at: INFO @ WEDDLEINDUSTRIES.COM © Copyright Weddle Industries. All Rights Reserved. CSINST 1-1

Upload: others

Post on 18-Dec-2021

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: TRANS OIL CIRCULATION SYSTEM, PLUMBING AND ELECTRICAL

WEDDLEINDUSTRIES.COM

WEDDLE INDUSTRIES • 7200 HOLLISTER AVE, SUITE C, GOLETA, CA 93117 • PH: 805 562 8600 • FAX: 805 562 8661 • [email protected]

TRANS OIL CIRCULATION SYSTEM, PLUMBING AND ELECTRICAL INSTALLATION NOTES

Updated 01/09/14

GENERAL NOTESIncorporating a transmission/transaxle cooling system involves two systems:

1. Electrical System 2. Oil Plumbing System

See the attached diagrams.

ELECTRICAL SYSTEM NOTES• We highly recommended running the load carrying circuits for

the oil pump and cooling fan through a 4-prong relay. Use the temperature switches only to activate these relays.

• It is best to run two switches: one for oil temperature to turn on the oil pump and one inline to turn on the cooling fan. If the oil cooler has good airflow the fan might not have to cycle very often if at all.

• A 25-amp circuit breaker is recommended to cover the initial amperage spike when these accessories switch on. Once run-ning, their power draw should only be in the 5-amp range.

OIL PLUMBING SYSTEM NOTES • Starting an oil pump when the oil is cold and thick is very hard

on pump motors. We recommend using a temperature switch that will turn the pump on when the oil reaches 150°F to eliminate this extra load on the pump motor.

• A Weddle Industries gear drive pump will “pull” oil to a height of about 12” above the trans once it has been primed. To maximize the life or your pump, we reccomend mounting the pump as close to the oil level of the trans as possible or lower.

• We recommend running an -8AN line from the trans to a filter, through the pump and into the cooler.

• If there is only one return line to the trans, keep the return line -8AN.

• If the trans has two return inlets, step down to a -6AN.

• If the trans has three inlets step your lines down to a -4AN.

• See oil-plumbing diagram for part numbers of splitters and AN reducers.

IF YOU HAVE ANY QUESTIONS Please call us at: (805) 562-8600 or email us at: [email protected]

© Copyright Weddle Industries. All Rights Reserved. CSINST 1-1

Page 2: TRANS OIL CIRCULATION SYSTEM, PLUMBING AND ELECTRICAL

9

Out

Fro

m T

rans

(-8)

Filte

r

Inle

t to

Tran

s (-

8)

Air

to O

il Co

oler

Pump

-8 L

ine

Size

-8-8

-6 -6

-4 -4 -4

If 2

inle

ts to

tran

sIf

3 in

lets

to tr

ans

1

2

4

3

67

8

5

9-FI

LTER

1W

eddl

e in

-line

filte

r (A

N -8

)1

1 2A9-

PUM

P112

V el

ectr

ic o

il pu

mp

(dia

phra

gm ty

pe)

12V

elec

tric

oil

pum

p (g

ear

type

)

1

2B9-

PUM

P3

13

9-CT

C1O

il co

oler

with

low

pro

file

fan

pack

1

49-

CTC-

AN

8M

22 x

AN

8 ad

apto

r fit

ting

2

59-

CTC-

TSIn

line

ther

mos

witc

h (A

N -8

, 188

)1

69-

MA

NIF

OLD

1x2

9-M

AN

IFO

LD 1

x31

into

3 b

illet

man

ifold

1 in

to 2

bill

et m

anifo

ld1 1

7 8H

-AN

6x4S

RA

N -6

to -4

sw

ivel

red

ucer

1

99-

SWIT

CH34

150

tem

p sw

itch

(3/4

"-16

thre

ad)

1SH

EET

1 O

F 1

54

32

1

Dra

win

g N

o:W

eddl

e In

dust

ries

7200

Hol

liste

r A

ve.,

Suite

CG

olet

a, C

A 9

3117

Phon

e (8

05) 5

62-8

600

Fax

(805

) 562

-866

1

© C

opyr

ight

201

3 W

eddl

e In

dust

ries

Dra

win

g N

ame:

ITEM

PART

NO

.D

ESCR

IPTI

ON

QTY

Oil

Plum

bing

Dia

gram

Dra

wn

By:

Revi

sed:

DS

11/2

6/13

D

raw

ing

No:

Dra

win

g N

ame:

O

il Pl

umbi

ng D

iagr

am

Dra

wn

By:

DS

Nov

embe

r 26

, 201

3

Revi

sed:

7200

Hol

liste

r Av

e, S

uite

CG

olet

a, C

A 9

3117

Ph 8

05-5

62-8

600

• Fa

x 80

5-56

2-86

61in

fo@

wed

dlei

ndus

trie

s.co

m

OIL

PLU

MB

ING

DIA

GR

AM

ITEM

PART

NO

.D

ESCR

IPTI

ON

QTY

19-

FILT

ER1

Wed

dle

Inlin

e Fi

lter

(AN

-8)

12A

9-PU

MP1

12V

Elec

tric

Oil

Pum

p (d

iaph

ragm

type

)1

2B9-

PUM

P312

V El

ectr

ic O

il Pu

mp

(gea

r ty

pe)

13

9-CT

C1O

il Co

oler

with

Low

Pro

file

Fan

Pack

14

9-CT

C-A

N8

M22

x A

N8

adap

tor

fitting

25

9-CT

C-TS

188o F

Ther

mos

witc

h (A

N -8

, Inl

ine

)1

69-

MA

NIF

OLD

1x2

1 in

to 2

bill

et m

anifo

ld1

79-

MA

NIF

OLD

1x3

1 in

to 3

bill

et m

anifo

ld1

8H

-AN

6x4S

RA

N -6

to -4

Sw

ivel

Red

ucer

3

99-

SWIT

CH34

150o F

Ther

mos

witc

h (3

/4”

-16

thre

ad )

1

NO

TE:

Loca

tion

of s

witc

h va

ries

fr

om tr

ans

to tr

ans.

TRA

NS

SHO

WN

: W

eddl

e H

V1

© Copyright Weddle Industries. All Rights Reserved. CSINST 1-1

Page 3: TRANS OIL CIRCULATION SYSTEM, PLUMBING AND ELECTRICAL

© Copyright Weddle Industries. All Rights Reserved. CSINST 1-1

(-)

(+)

Batt

ery

30

30

85

8586

86

87

87Te

mp

Switc

h

Oil

Pum

p

Fan

Switc

hed

Pow

er S

ourc

e

Fuse

or

Circ

uit B

reak

er

Tem

p Sw

itch

20A

20A

2

3

4

1

49-

SWIT

CH34

150

tem

p sw

itch

(3/4

"-16

thre

ad)

12V

elec

tric

oil

pum

p (g

ear

type

)12

V el

ectr

ic o

il pu

mp

(dia

phra

gm ty

pe)

321B1A

Oil

cool

er w

ith fa

nO

il te

mp

switc

h (-

8 in

line)

9-PU

MP1

9-PU

MP3

9-CT

C-1

9-CT

C-TS

Fuse

or

Circ

uit B

reak

er

SHEE

T 1

OF

1

54

32

1

Dra

win

g N

o:W

eddl

e In

dust

ries

7200

Hol

liste

r A

ve.,

Suite

CG

olet

a, C

A 9

3117

Phon

e (8

05) 5

62-8

600

Fax

(805

) 562

-866

1

© C

opyr

ight

201

3 W

eddl

e In

dust

ries

Dra

win

g N

ame:

ITEM

PART

NO

.D

ESCR

IPTI

ON

Rela

y W

irin

g D

iagr

am

Dra

wn

By:

Revi

sed:

DS

11/2

6/13

ELEC

TRIC

AL

DIA

GR

AM

D

raw

ing

No:

Dra

win

g N

ame:

Re

lay

Wir

ing

Dia

gram

D

raw

n By

: D

S N

ovem

ber

26, 2

013

Re

vise

d:

7200

Hol

liste

r Av

e, S

uite

CG

olet

a, C

A 9

3117

Ph 8

05-5

62-8

600

• Fa

x 80

5-56

2-86

61in

fo@

wed

dlei

ndus

trie

s.co

m

ITEM

PART

NO

.D

ESCR

IPTI

ON

QTY

1A9-

PUM

P112

V El

ectr

ic O

il Pu

mp

(dia

phra

gm ty

pe)

11B

9-PU

MP3

12V

Elec

tric

Oil

Pum

p (g

ear

type

)1

39-

CTC1

Oil

Cool

er w

ith L

ow P

rofil

e Fa

n Pa

ck1

39-

CTC-

TS18

8o F Th

erm

osw

itch

(AN

-8, I

nlin

e )

14

9-SW

ITCH

3415

0o F Th

erm

osw

itch

(3/4

” -1

6 th

read

)1

25A

25A