transfer switch controller cec6.2_ing.pdf

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    CEC6.2Transfer switch controller, ATS.

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    ALARMS

    Transfer switch controller

    CEC6.2

    exchancefor new configurations

    CEM6 CEA6

    (Genset alarms):Emergency Stop.

    Genset contactor switching failure Alarm.

    Genset voltage asymmetry.

    Maximum genset voltage.

    Minimum genset voltage.

    Maximum genset Frequency.

    Minimum genset Frequency.

    Erroneous phase sequence of the genset.

    (Mains alarms) Maximum mains voltage.

    Minimum mains voltage.

    Maximum mains Frequency.

    Minimum mains Frequency.

    Mains phase sequence failure.

    Mains power failure.

    Mains contactor switching failure.

    The CEC6.2 distinguishes among anomalies

    which cause the stop of the engine (alarms

    with generating sets stop), deactivation

    of the genset contactor (alarms with

    Interruption of the installation feeding) anderrors that does not cause the engine stop

    (warnings).

    When an alarm or warning is detected, the

    controller produces an acoustic alarm, atthe same time the digital alarm output(AL) activates and the LED of RESETbuttonflashes; this status will remain the same as

    long as the failure condition continues for a

    programmable period of time.

    The LED of the RESETbutton lightswhen alarms or warnings are active or

    in need of acknowledgement.

    ELECTRONIC publication 10_08

    Alarms referred to the LED flickering associated

    to Mains status.

    Alarms referred to the LED flickering associated

    to Genset status.

    Alarms referred to the engine status produce a

    flickering associated to engine status.

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    ELECTRONICS

    1. VISUALIZATION MODULE

    Backlit display (4 lines of 20 digits).

    Note: The display comes in low consumption (off the

    backlighting) after 10 minutes without any detectable

    pulse on the keyboard.

    9 BUTTONSOnly push buttons:2 contactor control push buttons: GROUP/GEN

    and RED/MAINS.

    Push buttons with LED:3 Control board push buttons: START, STOP, RESET.

    4 Control mode push buttons: AUTO, MAN, TEST

    and LOCKED

    Electric power status LEDs and contactor status:

    Electric power status LEDs

    Mains power status.

    Engine status.

    Genset power supply status.

    Contactors status LEDs

    Mains contactor active.

    Genset contactor active.

    GENERAL DESCRIPTION

    The CEC6 controller unit is a netsings supervision equipment,and control and supply supplierthrough generating set. Thecontroller unit consists of 2different modules:

    1. The VISUALIZATION module2. The MEASUREMENTS module

    VISUALIZATION MODULE

    The visualization module provides

    information about the status of the

    device and, at the same time, allows

    the user to interact with it. With this

    visualization module the user is able

    to control, program and configure

    the functions of the unit. It consists

    on a backlit display and various

    LEDs for monitoring the status of

    the controller and buttons that allow

    the user to control, program and

    configure the functions of the unit.

    MEASUREMENTS MODULE

    The measurements module controlsand monitors the control board. It is

    located in the rear part of the panel,

    in order to reduce the wiring and to

    avoid electromagnetic disturbances.

    Every signal, sensor and actuator is

    connected to this module

    The connection between the

    measure module and visualization

    mode is made by means of a CANBUS (Communication Bus).This produces an interconnection

    between additional modules which

    guarantees the proper working of

    the controller.

    CEC6 visualization module

    Transfer switch controller

    CEC6.2

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    ELECTRONIC publication 10_08

    START OPTION WHENMAINS VOLTAGE DROPS(CEM6+CEC6.2).

    There is an option to convert a generating set

    with manual start into an automatic one, that

    works when th e mains voltage drops. This Gen-

    set will run in a emergency situation and provides

    a continuous power when there is not supply

    from the mains.

    In order to do the change, we must add:

    1- A battery charger to the manual control panel.2- A new switching control panel, made up by

    a switching control device (CEC6.2) plus the

    switching equipment (i.e. contactors).

    The M & G symbols in the front panel will only

    be seen active, when the switching controller is

    connected. M mains power supply contactor is

    active, G Generator set contactor is active.

    2. MEASUREMENTS MODULE

    The measurements module provides the followingreadings of the electric mains supply:

    Phase to neutral voltage.

    Phase to phase voltage.

    Phase Amperage.

    Frequency.

    Real, apparent and reactive powers.

    (Intensity transformer option).

    Power factor and mains cos Phi.

    (Intensity transformer option).

    Generator instant power (KwH)

    and historical power (day, month, year).

    Engine characteristics:Digital inputs:3 inputs to do the following functions:

    Generating set contactor confirmation.

    Mains contactor confirmation.

    Free programmation: (Ex. Emergency stop)

    The CEC6.2 has 3 outputs incorporated relays withthe following functions:

    Mains contactor Output. It allows the installation

    feeding through the mains voltage.

    Genset contactor Output. It allows the installation

    feeding through the genset voltage.Genset Start output through a free voltage contactor. It

    allows the Start of the gensets which are manager by

    other control panel models.

    Transfer switch controller

    CEC6.2

    PHR6 measurements module

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    ELECTRONICS

    Interface CAN/USB. Allows communication with

    the control panel in local mode making easier

    parameter programming, alarm configuration,

    programmable inputs/outputs.

    Interface CAN/RS232 Allows remote

    communication with the control panel through

    an analogic modem or a GSM modem.

    Positioning system GPS. Allows through the

    interface CAN/RS232 to find the exact positionof the genset.

    Interface CAN/RS485 allows central control

    panel communication with systems working

    with MODBUS protocol.

    Interface CAN/LAN offers the option to connect

    the CEC6.2 control panel to an Ethernet net. (If

    option CEC6.2 +CEM6 expand alarms readings

    and parameters.

    Keyboard block functions

    Remote monitoring functions for control panel

    status (i.e. Reset status or Automatic Status,

    etc..)

    Three programmable alarms for different useddefined by the user.

    VARIOUS FUNCTIONS

    Working temperature: min -20C max 80 C.

    Voltage supply: min. 8V max. 30V.

    Maximum amperage consume when rest:

    100mA

    Starting output amperage: 70A in transitory

    regime, 40A during one second. 20 A in regime

    of stationary work.

    Output amperage when engine stop: (exc./

    des) 70A in transitory regime, 40A during onesecond. 20 A in regime of stationary work.

    Pre-heating output amperage: 70A in transitory

    regime, 40A during one second. 20 A in regime

    of stationary work.

    Alarm contact amperage, Engine working 1A.

    Genset/Mains contactors max. amperage 8A.

    Genset frequency status: 30-80 hz.

    Pick-up frequency status: 100 Hz at 8 Khz.

    Fuel level resistance: 330 Ohms.

    Measure Accuracy: 1%.

    Protection rank: IP65 (on control panel).

    MAIN CONSTRUCTIVEDATA

    CEC6.2Transfer switch controller

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    ELECTRONIC publication 10_08

    DIMENSIONS AND MECHANIZING

    Visualization module CEC6.2

    Maximum dimensions:210x160x35,5 mm

    Weight:437 g

    Maximum dimensions:202x117x36 mm

    Weight:324 g

    Transfer switch controller

    CEC6.2

    Measurements module PHR6

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    QUICK controllers list

    Standarx Not included

    Optional

    GENERATOR READINGSVoltage among phases

    Voltage among phases and neutral

    Amperage

    Frequency

    Apparent power (kVA)

    Active power (kW)

    Reactive power (kVAr)Power factor

    MAINS READINGSVoltage among phases

    Voltage among phase and neutral

    Amperage

    Frequency

    Apparent power

    Active power

    Reactive power

    Power factor

    ENGINE READINGSCoolant temperature

    Oil pressure

    Fuel level (%)Battery voltage

    R. P. M.

    Battery charge alternator voltage

    ENGINE PROTECTIONSHigh water temperature

    High coolant temperature by sensor

    Low engine temperature by sensor

    Low oil pressure

    Low oil pressure by sensor

    Low coolant level

    Unexpected shutdown

    Fuel storage

    Fuel storage by sensor

    Stop failure

    Battery voltage failure

    Battery charge alternator failureOverspeed

    Underspeed

    Start failure

    Emergency Stop

    ALTERNATOR PROTECTIONSHigh frequency

    Low frequency

    High voltage

    Low voltage

    Over amperage

    Short-circuit

    Asymmetry among phases

    Incorrect phase sequence

    Inverse power

    Overload

    Genset signal droop

    COUNTERSTotal hour counter

    Partial hour counter

    Kilowatimeter

    Starts valid counters

    Starts failure counters

    Maintenance

    CEC6.2 CEA6CEM6M6

    xxxxxxxx

    (1)

    (1)

    P(2)

    A(3)

    A(5)

    P(2)

    A(3)

    PA

    A(3)

    A

    APP

    PPPPPPPPPPx

    xxxx

    xx

    xxxx

    xxxxxxxxxxx

    xxxx

    P(6)

    P(6)

    P(6)

    P(6)

    xx

    P(6)

    P(6)

    xxP

    (1)

    (1)

    P(2)

    A(3)

    A(5)

    P(2)

    A(3)

    PA

    A(3)

    A

    APP

    PPPPPPPPPPx

    NOTE: All the protection are programmable to carry out

    warning or engine stop with or without cooling.

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    ELECTRONIC publication 10_08

    Available Software:

    Configuration

    Monitoring

    Fleet management

    COMMUNICATIONSRS232

    RS485

    J1939

    Modbus

    CCLAN

    Software for PC

    Analogic modemGSM/GPRS modem

    Remote screen

    Telesignal

    FEATURESAlarms history

    External start

    Start inhibition

    Mains failure start

    Start under normative EJP

    Key start

    Pre-heating engine control

    Genset contactor activation

    Main & Genset contactor activation

    Fuel transfer control

    Engine temperature controlManual override

    Programmable alarms

    Genset start function in test mode

    Programmable outputs

    Magnetic Pick-up control

    Multilingual

    SPECIAL FUNCTIONSPositioning GPS

    Synchronization with mains

    Mains Synchronism

    CEC6.2 CEA6CEM6M6

    Note: AS5 + CC2

    configuration, will have

    all CEM6 functionality

    plus CEC6.2 mains

    readings.

    xxxxxx

    xxx

    xxxxxx

    x

    x

    (4)

    (8+4)

    (10) / ( +100)

    (CEC6.2)xx

    (MPS 5.0) (MPS 5.0)

    xx

    (4)

    x

    (10)

    xxxxx

    xxxxxx

    (4)

    (8+4)

    (10) / ( +100)xx

    (MPS 5.0) (MPS 5.0)

    PANEL MODELM6

    M5

    AS5

    AS5

    AS5+CC2

    AC5

    QUICK control panels list

    FUNCTIONALITYAuto-start (Key Start)

    Auto-start

    Automatic Control Panel Without mains control

    Automatic Control Panel With Mains Control

    (customer change over contactors)

    Automatic Control Panel With Mains Control

    (Himoinsa change over contactor with display)

    Automtic Mains Failure (wall mounted panel)

    CONTROLLER MODELM6

    CEM6

    CEM6**

    CEA6

    CEM6+CEC6.2

    CEA6

    ** Pre-heating resistance in the Genset and Battery charger in the

    control panel included.

    M6 CEM6 CEC6.2 CEA6

    A:Warning. Warning alarm without engine stopP:Alarm with Engine Stop(1)Bulbs installation necessary.

    (2)Shot protection.(3)Programmable analog. protection. (Depends on bulb installations)(4)Standard when optional of communication is included.(5)Change over activation not allowed before reaching at the temperature level progammed.(6)Only protection with connection to CEM6.

    CEC6.2:available when the controller CEC6.2 is incorporated to the installation.MPS 5.0:available application when the module MPS 5.0 has been incorporated to the panel.

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    ELECTRONICS

    HIGH PROTECTIONProtection for the Genset, as well as the

    different instruments and devices connected

    to the genset. Protection for: Overvoltage,

    Undervoltage, Asymmetry, Overamperage,

    Overfrequence, underfrequence, Overload,

    Incorrect genset phase sequence, inverse power,

    etc. Moreover, we can also include the CEM

    protection alarms in case of CEM6 + CEC6.2

    configuration.

    COMPLETE HANDFUL OF MEASURESAllows the reading of a handful of measures

    with no need of additional instruments or

    external gauges. Apart from protection, offers

    continuously (just in case to include CEM6 +

    CEC6 option) the parameters of genset works

    and the digital readings for: Voltage, amperage,

    frequency, Fuel Level, tachometer, (hourcounter),

    power consumption, battery alternator voltage,

    battery voltage, engine temperature*, oil

    pressure*, Current power measures, cosine

    of phi per phase, reading and situation of theprogrammable inputs, Total energy consumption

    measures (day, month and year**), Alarm control.

    GREAT VERSATILITYThese module systems allow the adaptation and

    growing with the market demand and the law

    requirements. The modularity allows to have a

    sharp growth and all-purpose components (even

    with different types of engines). Depends of

    the plate location is possible to obtain different

    configurations. We start from a standard design

    and according to the needs it is possible to

    develop new extensions.

    Install only the necessary elements. Base stock

    reduction. The same control panel for different

    voltage. Electrical Supply voltage: 12/24V.

    SIMPLEInstallation is really simple. Wiring system is

    shortened. Easy to turn a manual device system

    into automatic and vice versa. With one simple

    programming of the control panel you can adjust

    measures and levels (i.e. automatic filling of

    the fuel tank). Power outputs remain protected.

    More than 64 nodes and more than 1.000 meters

    without signal repeater.

    FAST PROGRAMMING:Possibility to customize the features of the

    control panel to your own application. Apart from

    programming measure parameters, thresholds,

    alarms, etc.

    DIFFERENT STARTING MODEManual Start, Automatic Start, Mains failure, or

    free voltage contact

    NEW BUSINESS LINESThis control panel allows the creation of

    new business lines and different managingpossibilities since it contains:

    Preventive maintenance.

    Fungible.

    Routes.

    Genset Global positioning.

    Remote control.

    Antitheft follow up.

    Protection/security.

    * Only with the corresponding sensors installed. ** Only with programming timer.

    ADVANTAGES

    english f renchspanish german italian portuguese polish russian chinese

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    FILIALES_ SUBSIDARIES

    EUROPA / EUROPEHIMOINSA FRANCE (GENELEC S.A.S.)

    TLF. +33 474 62 65 05 FAX: +33 474 09 07 28

    HIMOINSA ITALIA

    TLF. +39 0444 58 09 22 FAX: +39 0444 58 12 51

    HIMOINSA PORTUGAL

    TLF. +351 21 426 65 50 FAX: +351 21 426 65 69

    HIMOINSA POLSKA SP.ZO.O

    TLF. +48 22 868 19 18 FAX: +48 22 868 19 31

    ASIA - PACFICO / PACIFIC - ASIA

    HIMOINSA CHINA CO. LTDTLF. +86 519 8622 66 88 FAX: +86 519 86 22 66 87

    HIMOINSA FAR EAST PTE LTDTLF. +65 6 265 10 11 FAX: +65 6 265 11 41

    ORIENTE MEDIO / MIDDLE EASTHIMOINSA MIDDLE EAST FZE

    TLF. +971 4 887 33 15 FAX: +971 4 887 33 18

    AMERICAHIMOINSA MEXICO

    TLF. +52 (33) 3675 86 46 FAX: +52 (33) 3914 25 90

    HIMOINSA POWER SYSTEMS, INC. (USA)

    TLF. +1 913 495 55 57 FAX: +1 913 495 55 75

    HIMOINSA PTY (PANAMA)TLF. +507 232 57 41 FAX: +507 232 64 59

    HIMOINSA CENTRAL_HEAD OFFICE

    HIMOINSA S.LCtra. Murcia - San Javier, km 23.6

    30730 San Javier (MURCIA) SPAIN

    TLF. +34 968 19 11 28 / +34 902 19 11 28

    FAX +34 968 19 12 17EXPORT FAX +34 968 19 04 20 /+34 968 33 43 03

    [email protected] www.himoinsa.com

    HIMOINSA CENTRO (Madrid)

    TLF. +34 91 684 21 06

    FAX +34 91 684 21 07

    Centro de Distribucin Recambios

    Spare Parts Distribution Centre

    TLF. +34 968 33 40 15

    FAX +34 968 19 11 53