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Transform your Operations through Smart, Connected Manufacturing

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Transform your Operations through Smart, Connected Manufacturing

2

IoT Drives Smart, Connected Manufacturing

Confidential and Proprietary - Not for Distribution

Electronics and Controls Ability to ProcessS

mar

t A

sset

Asset Cloud

SensorsAbility to Sense

SoftwareAbility to Instruct

Enhanced UIAbility to Interact

Mechanical

Sm

art,

Co

nn

ecte

d A

sset

Con

nect

ed t

hrou

gh a

wire

or

wire

less

Ph

ysic

al

Ass

et

Electrical

Connectivity

3

Lack of Visibility into Manufacturing Operations Leads to Underperforming Plants

Confidential and Proprietary - Not for Distribution

Plant 1 Plant 2 Plant X

Traditional Shop Floor Systems(MES, SCADA, Quality)

Typical Manufacturing Landscape

Enterprise Business Systems(PLM, ERP, SCM, …)

Incomplete visibilityacross operations

Visibility Challenges

• Heterogeneous manufacturing landscape

• Rigid business and manufacturing systems

• Siloed data and KPIs

• Incomplete data leading to recurring problems

Packaged Apps

Packaged Apps

Packaged Apps

4

Smart, Connected Manufacturing

Confidential and Proprietary - Not for Distribution

Plant 1 Plant 2 Plant X

Traditional Shop Floor Systems(MES, SCADA, Quality)

Smart, Connected Manufacturing with

Enterprise Business Systems(PLM, ERP, SCM, …)

• Real-time visibility across people, systems and things (sensors, devices, equipment)

• Extends to mobile, remote and new smart assets

• Comprehensive operational intelligence, from top floor to shop floor

• Actionable & collaborative operational intelligence

• From reactive to predictive problem solving

Packaged Apps

Packaged Apps

Packaged Apps

5

Competitive Landscape for Smart, Connected Mfg.

Confidential and Proprietary - Not for Distribution

Manufacturing Functions

Business planning & Production control (ERP)

Operational control (MES)

Interface process monitoring (HMI-SCADA)

Control Level (PLC)and data acquisition

Sensors / actuators (Instrumentation)

Enterprise / BI tools

Niche MES

Automation

Manufacturing Vendors

MII / LighthammerVisipriseBusiness objects

Cognos

Vantage Point EMISIMATIC IT EMI

PRODUCTS specifically competing for Connected ManufacturingNOTE:

Invensys BI/EMIThingWorx !

Level 0

Level 1

Level 3

Level 4

Level 2

6

Real-time and Unified Visibility Across People, Systems and Things (Sensors, Devices, Equipment )

7

Actionable and Collaborative Operational Intelligence

DisconnectedKPIs

Subject Matter ExpertsCommunity

Docs, SOPs, Root Cause, KM, Tribal Knowledge

Plant Floor Systems

Smart, Connected Manufacturing KPIs

Business Applications

Predictions

8

From Reactive to Predictive Problem Solving

Subject Matter ExpertsCommunity

Docs, SOPs, Root Cause, KM, Tribal Knowledge

Plant Floor Systems

Connected Manufacturing KPIs

Business Applications

ReactiveProblem Solving

Solve problems more quicklyGet to root cause more frequently

Predictions

9

Maturity Curve for Connected Manufacturing

10Confidential and Proprietary - Not for Distribution

PTC’s IoT Platform for Manufacturing

SMART CONNECTED PRODUCTS AND ASSETS

Field Service

Field Sales

ProductEngineering

SupplyChain

COO

PRODUCT SUPPORT CENTER

ServiceManager

CORPORATE OFFICEPLANT 1 PLANT 2

Production Manager

Smart, Connected MfgIncrease operational performance with real-time visibility into systems, people and things (assets)• Unified, real-time Visibility• Operational Intelligence• Condition-based Maintenance• Continuous Improvement• Next Generation Six Sigma / Lean

Smart, Connected Products… from your vendors

Smart, connected assets enablesmart, connected manufacturing

Ask your vendors to provide higher level of service with their equipment