transnational skill standards - national skill development ... · and sewn products to meet given...

TRANSNATIONAL SKILL STANDARDS FOR TEXTILE INDUSTRY

Transnational Skill StandardsDyestuff & Chemical Preparation Operator

REFERENCE ID: TSC/Q 5205


Mapping for Dyestuff and chemical preparation operator(TSC/Q5205) with UK NOS Link to Indian Qualification Pack:http://www.nsdcindia.org/sites/default/files/files/Dyestuff-Chemical-Preparation-Operator.pdf

Link to UK Qualification: Not Specified

How to Read this Document This document has two sections - Section I and Section II.

Section I: Compares the NOS listing in the Indian QP -Dyestuff and chemical preparation operator (TSC/Q5205)with UKNOS.

Section II: Compares the competencies described in each of the Indian NOS with those of UK.

The language of the compared competencies of the two countries differs. However, the competency pointers of the described competency can be mapped. Wherever the competency pointer maps it is reported as ‘None’ under the column ‘Gap in Indian NOS’. Wherever the competency pointers do not map, it is identified as a gap and the corresponding UK competency is noted under the column ‘Gap in Indian NOS’. Multiskilling is practised in UK while different job roles exist in Indian context for the equivalent process. Such areas have been identified as gap in the Indian NOS and the corresponding UK competency is noted under the column ‘Gap in Indian NOS’.

Usage of Benchmarked Transnational Standards

There will be two types of users of these benchmarked standards. One type will be of those individuals who are already trained and are certified on the corresponding Indian QP. This set of individuals will have to undergo a bridge course comprising of the identified gaps only. Thereafter, they will be assessed under the aegis of a UK Awarding body through the Indian SSC on the competency portions acquired via the bridge course. All qualifying individuals will be awarded a co-branded certificate comprising oflogo of Skill India, Indian SSC and UKAwarding Body.

Those individuals who wish to be certified afresh will have to undergo training on both the Indian QP and the gaps in the Indian NOS with regard to UK competencies. Thereafter, they will be assessed under the aegis of a UK Awarding body through the Indian SSC and they will obtain a co-branded certificate comprising of logo of Skill India, Indian SSC and UK Awarding Body.

1


Section I:NOS Mapping of Dyestuff and chemical preparation operator(TSC/Q5205)with UKNOS.

NOS Mapping: A Summary Indian NOS Code

Indian NOS UK NOS Code UK NOS Remarks, if any

TSC/N9001 Maintain work area tools and machines

SKSTEX20 Maintain Machinery and equipment

Two of Indian NOSs are covered in one UK NOS SKSTEX1 Manufacture Textiles

TSC/N9002 Working in a team SKSLWDC25 Maintain effective working relationships

TSC/N9003 Maintain health, safety and security at work place

SKSHS1 Health, Safety and Security at work

TSC/N9004 Comply with industry and organizational requirements

SKSTEX13 Maintain and improve your work

TSC/N5213

Taking charge of shift and handing over shift to Dyestuff& Chemical Preparation Operator

SKSMSP7 Dyeing Fabric and Sewn Products

Four of Indian NOSs are covered in one UK NOS

TSC/N5214

Operating Weighing scales, Mixer and Dispensing Unit

TSC/N5215

Weighing the Dyestuff, Chemicals & Auxiliaries for dyestuff & chemical preparation

TSC/N5216 Dissolving an Dispensing the Dyestuff, Chemical and Auxiliaries

Note: The most optimum matching UK NOS has been presented against each Indian NOS in this document in section II.

2


Section II:Compares the competencies in Indian NOS with those of UK NOS.

NOS MappingDescriptions

Indian QP Title Dyestuff and Chemical Preparation Operator

UK Qualification Not Specified

Indian QP Code TSC/Q5205 UK Qualification Code Not Specified

Indian NOS Code TSC/N 5213 UK NOS Code SKSMSP7

Indian NOS Taking charge of shift and handing over shift to Dyestuff& Chemical Preparation Operator

UK NOS Dyeing fabric and sewn products

Scope This unit/task covers the following:

• Taking charge of shift from Dyestuff and Chemical preparation operator

• Handing over shift to Dyestuff & Chemical preparation operator

Overview This standard is for those who dye fabrics and sewn products to meet given specifications using the appropriate machinery or equipment.

The job role may involve: 1. Preparing the work area and equipment 2. Establishing requirements and specifications 3. Setting up, starting and completing the dying process 4. Monitoring and controlling the quality of the dying process 5. Using quality approval processes

3


Competency Mapping

Performance Criteria - Indian NOS

Performance Criteria - UK NOS Gaps in IndianNOS

PC1. Come at least 10 - 15 minutes earlier to the work place

P21 Work within timescales None

PC2. Meet the previous shift operator and discuss with him/ her regarding the issues faced by him with respect to the quality, process, spare, safety or any other specific instruction etc.

P1 Identify the correct batches of products from job sheets/ ID P2 Establish and confirm specifications required P3 Identify the materials / chemicals to be used in the process P4 Ensure sufficient quantities of dyes and auxiliaries from the color mixer / weighed at the correct time K26 How to communicate effectively with colleagues and customers P5 Ensure sufficient support services are available to commence processing

None

PC3. Understand the fabric being processed & process running on the machine

P1 Identify the correct batches of products from job sheets/ ID P2 Establish and confirm specifications required P3 Identify the materials / chemicals to be used in the process P4 Ensure sufficient quantities of dyes and auxiliaries from the color mixer / weighed at the correct time P10 Use appropriate materials in the correct order

None

PC4. Ensure there is enough inventory of dyes, chemicals & other auxiliaries in the store for his shift

P4 Ensure sufficient quantities of dyes and auxiliaries from the color mixer / weighed at the correct time

None

PC5. Ensure that all weighing balances & other measuring equipment are properly maintained

P15 Detect and report equipment faults or defects within own limits of responsibility

None

4




PC6. Ensure the required dyes & chemicals for the next lots are already weighed & prepared

P4 Ensure sufficient quantities of dyes and auxiliaries from the colour mixer / weighed at the correct time

None

PC7. Check that all boxes or containers of dyes/ chemicals are properly closed &labeled

P23 Comply with company procedures and systems of work

None

PC8. Check the cleanliness of the dyes & chemical store & other work areas

P9 Ensure that the work area is suitable and free from any hazards and obstructions P24 Clean machinery in reparation for the next batch

None

PC9. Question the previous shift operator for any deviation in the above and bring the same to the knowledge of his/ her shift superior as well as that of the previous shift.

P7 Identify and report any faults with the raw materials, P14 Carry out start up checks, K26 How to communicate effectively with colleagues and customers

None

PC10. Take over the shift from the outgoing operator in a proper manner

P21 Work within timescales P23 Comply with company procedures and systems of work K26 How to communicate effectively with colleagues and customers

None

PC11. Ensure proper communication regarding fabric quality & the process running on the machine while providing the details

P2 Establish and confirm specifications required P3 Identify materials/chemicals to be used in the process P7 Identify and report any faults with the raw materials K26 How to communicate effectively with colleagues and customers

None

PC12. Provide all relevant information regarding the malfunctioning equipment or

P15 Detect and report equipment faults or defects within own limits of

None

5




devices. responsibility P22 Complete relevant documentation

PC13. Ensure the required dyes & chemicals for the next lot or next process are weighed & prepared

P4 Ensure sufficient quantities of dyes and auxiliaries from the colour mixer / weighed at the correct time P10 Use appropriate materials in the correct order

None

PC14. Ensure there is enough inventory of dyes, chemicals & other auxiliaries in stores to last till next shift

P4 Ensure sufficient quantities of dyes and auxiliaries from the colour mixer / weighed at the correct time

None

PC15. Get clearance from the incoming counterpart before leaving the work spot


None

PC16. Report to his/ her shift superiors as well as that of the incoming shift operator in case his/ her counterpart doesn't report for the incoming shift


None

PC17. Ensure, the shift has to be properly handed over to the incoming shift operator


None

PC18. Report to his/ her shift superior about the quality / production / safety issues/ any other issue faced in his/ her shift and leave the department only after getting concurrence for the same from his/ her superiors


None

PC19. Ensure that all weighing balances & other measuring equipment are properly maintained

P15 Detect and report equipment faults or defects within own limits of responsibility

None

PC20. Ensure that the equipment are properly cleaned and its work place is tidy

P24 Clean machinery in preparation for the next batch

None

6




PC21. Ensure the environment is cool & dry

P9 Ensure that the work areas suitable and free from any hazards and obstructions

None

PC22. Able to understand the dye/chemical recipe

SKSMSP7 P3 identify the materials / chemicals to be used in the process P4 ensure sufficient quantities of dyes and auxiliaries from the colour mixer / weigher at the correct time

None

Knowledge and Understanding

Knowledge and Understanding

KA1. Standard operating procedure (SOP) and regulations in a processing unit

K21 The organisation's rules, codes, guidelines and standards

None

KA2. Safe working practices to be adopted in processing unit

K21 The organisation's rules, codes, guidelines and standards K30 Statutory responsibilities under Health, Safety and Environment legislation and regulations

K30 Statutory responsibilities under Health, Safety and Environment legislation and regulations

KA3. Quality systems and other processes practiced in the processing unit

K23 Quality systems and procedures

None

KA4. Reporting to the supervisor or higher authority in case of emergency

K25 Limits of personal responsibility K26 How to communicate effectively with colleagues and customers K30 Statutory responsibilities under Health, Safety and Environmental legislation and regulations SKS1 Health, safety and security at work (P3,P4)

K30 Statutory responsibilities under Health, Safety and Environmental legislation and regulations

KA5. Colour coding adopted for different counts / products in the processing unit

K29 Equipment operating and cleaning procedures and machine manufacturers’ instructions,

None

KB1. The importance of quality & productivity

K22 Production targets K23 Quality systems and procedures K24 Quality control in relation

None

7




to shade, handling and continuity

KB2. Various defects in the fabric due to yarn, weaving or processing

K7 Evaluation techniques of inherent fabric flaws K13 Faults with raw materials or equipment and how to deal with them appropriately K17 The importance of monitoring the process and ensuring quality requirements are met

None

KB3. Reasons for various defects in the fabric / yarn due to processing & their remedy

K7 Evaluation techniques of inherent fabric flaws K13 Faults with raw materials or equipment and how to deal with them appropriately K17 The importance of monitoring the process and ensuring quality requirements are met

None

KB4. Process flow in a processing unit

K9 Awareness of machine loading procedures K10 The dyeing process(fabric preparation, dyeing and finishing) K11 Chemical handling procedures K12 Materials/chemicals used in different processes

None

KB5. Material flow in a processing unit

K9 Awareness of machine loading procedures K10 The dyeing process(fabric preparation, dyeing and finishing) K11 Chemical handling procedures K12 Materials/chemicals used in different processes

None

KB6. Functions of various controls of the machine &equipment

K8 Machine programs, settings and adjustments i.e. liquor, ph levels and ratios, temperatures, pressures and timings

None

8




K29 Equipment operating and cleaning procedures and machine manufacturer’s instructions,

KB7. Importance of material handling and types of material handling equipment being used

K9 Awareness of machine loading procedures K11 Chemical handling procedures

None

KB8. Importance of cleanliness at workplace

K20 Waste disposal, company waste procedures and systems

None

KB9. Functions and methodology for operating different material handling equipment


None

KB10. The functions of various alarm signals

SKS1 Health, safety and security - K1-K2

None

KB11. Guidelines for operating the machine &equipment


None

KB12. Guidelines for taking charge of shift from previous shift Dyestuff& Chemical preparation operator

K1 The types and importance of information given in a process specification and job sheet / ID K26 How to communicate effectively with colleagues and customers

None

KB13. Guidelines for handing over the shift to the next shift Dyestuff& Chemical preparation operator

K1 The types and importance of information given in a process specification and job sheet / ID K26 How to communicate effectively with colleagues and customers

None

KB14. Safety procedures to be followed while operating the machine

K29 Equipment operating and cleaning procedures and machine manufacturers’ instructions K30 Statutory responsibilities under Health, Safety and Environmental legislation and regulations

K30 Statutory responsibilities under Health, Safety and Environmental legislation and regulations

9


Section II:Compares the competencies in Indian NOS with those of UK NOS

NOS Mapping Descriptions





Indian NOS Operating Weighing scales, Mixer and Dispensing Unit


Scope This unit is about operating the Weighing scale, Mixer and Dispensing unit.

This unit covers the following:

● carry out preparatory activities for operating the equipment

● operate the machine & equipment for specified task as per work order

● clean the machine & equipment on regular basis and carry out preventative maintenance activities



10


Competency Mapping


Performance Criteria – UK NOS Gaps in Indian NOS

PC1. understand the task mentioned in the work order

P1 Identify the correct batches of products from job-sheet ID P2 Establish and confirm specifications required

None

PC2. understand MSDS ( material safety data sheet )

P6 Ensure relevant risk control measures are in place P22 Complete relevant documentation

None

PC3. ensure that all weighing scale & mixers are clean

P9 Ensure that the work area is suitable and free from any hazards and obstructions P24 Clean machinery in preparation for the next batch

None

PC4. check that previously mixed dyes / chemicals are dispensed & the mixing tanks are clean

P12 Place dyes and auxiliaries in the proper section of the machine in the correct order P24 Clean machinery in preparation for the next batch

None

PC5. ensure that all weighing & dispensing tools are clean


None

PC6. make sure the place is cool, dry, well lit & ventilated

PC6. make sure the place is cool, dry, well lit & ventilated

PC 8.Ensure that the dispensing unit is functioning properly

P14 Check out start-up checks. P15 Detect and report equipment faults or defects within limits of own responsibility

None

PC9. know the operations of the equipment & the their control and calibration mechanism

P13 Select the appropriate machine program and adjust machine setting sand parameters as required for dyeing P14 Check out start-up checks. P15 Detect and report equipment faults or defects within limits of own responsibility

None

11




PC10. read & understand the process being followed to do the task

P2 Establish and confirm specification required P3 Identify materials/chemicals to be used in the process

None

PC11. check if the calibration of weighing scales is done & there is no error


None

PC12. check that tare weight is set to zero


None

PC13. use separate scoops/ spoons for every dyestuff

P10 Use appropriate materials in the correct order

None

PC14. clean the weighing tray every time with dry cloth


None

PC15. clean the mixing tank before & after using it


None

PC16. splash water & dispense any remaining dyes or chemical

P12 Place dyes and auxiliaries in the proper of the machine in the correct order P16 Start, carry out and monitor the dying process, meeting the given specifications

None

PC17.Ensure the equipment is kept clean at all times, before & after weighing the dyes & chemicals


None

PC18. follow the preventive maintenance schedule & ensure the equipment is running smoothly


None

12




PC19. check that all controls are functioning properly


None

PC20. Ensure that the equipment are calibrated regularly


PC20. Ensure that the equipment are calibrated regularly

PC21. Keep the environment clean & tidy

P9 Ensure that the work area is suitable and free from any hazards and obstructions P24 Clean machinery in preparation for the next batch P25 Dispose of waste following company procedures

None

Knowledge and Understanding Knowledge and Understanding

KA1 Personal hygiene and duty of care KA2 Safe working practices and organisational procedures

K21 The organisations rules, codes, guidelines and standards K30 Statutory responsibilities under Health, Safety and Environmental legislation and regulation

K30 Statutory responsibilities under Health, Safety and Environmental legislation and regulation

KA3 Limits of your own responsibility

K25 Limits of persona responsibility

None

KA4Ways of resolving problems within the work area

K13 Faults with raw materials or equipment and how to deal with them appropriately

None

KA5 The production process and the specific work activities that relate to the whole process

K10 The dying process (fabric preparation, dyeing and finishing)

None

KA6 The importance of effective communication with supervisors

K26 How to communicate effectively with colleagues and customers

None

KA7 The lines of communication, authority and reporting procedures

K21 The organisations rules, codes, guidelines and standards K26 How to communicate effectively with colleagues and

None

13




customers

KA8. The organisation’s rules, codes and guidelines (including timekeeping)

K21 The organisations rules, codes, guidelines and standards

None

KA9. The company’s quality standards

K21 The organisations rules, codes, guidelines and standards K23 Quality systems and procedures

None

KA10.The importance of complying with written instructions

K28 The importance of complying with written instructions

None

KA11. Equipment operating procedures / supervisor’s instructions

K29 Equipment operating and cleaning procedures and machine manufacturers’ instructions

None

KB1. Importance of discipline & punctuality


None

KB2. Importance of take over & handover in achieving quality & productivity

K1 The types and importance of information given in a process specification and job sheet/ID

None

KB3. Report the matter to supervisor or concerned person in case of problem in machine or equipment

K13 Faults with raw materials or equipment and how to deal with them appropriately K26 How to communicate effectively with colleagues and customers

None

KB4. Type of fibre, yarn and fabric being processed

K5 Technical considerations with different fibre and fabric type

None

KB5. Process of Scouring, Bleaching, Dyeing & finishing etc.


None

KB6. Rinsing the tanks & injecting any remaining colour / chemical

K8 Machine programs, settings and adjustments i.e. liquor, ph. level and rations, temperatures, pressures and timings

None

KB7. Tools such as scoops/ spoons, jar or buckets/ drums are clean

K29 Equipment operating and cleaning procedures and machine manufacturers’

None

14




instructions

KB8. Operation of fill, drain, heating, cooling valves

K8 Machine programs, settings and adjustments i.e. liquor, ph. level and rations, temperatures, pressures and timings

None

KB9. Understanding of various processes

K10 The dying process (fabric preparation, dyeing and finishing) K11 Chemical handling procedures K12Materials / chemicals used in different processes

None

KB10. Reporting to the concerned person in case of any problem in the machine

K13 Faults with raw materials or equipment and how to deal with them appropriately K26 How to communicate effectively with colleagues and customers

None

KB11. Keep different types & sizes of scoops/ jar


KB11. Keep different types & sizes of scoops/ jar

KB12. Keep wiping cloths handy for cleaning


None

KB13. To avoid staining of any light shades after dark coloursSpare the equipment when it’s due for maintenance

K24 Quality control in relation to shade, handling and continuity K29 Equipment operating and cleaning procedures and machine manufacturers’ instructions

None

KB14 Controls functions of the equipment

K8 Machine programs, settings and adjustments i.e. liquor, ph. level and rations, temperatures, pressures and timings K9 Awareness of machine loading procedures

None

15








Indian NOS Weighing the Dyestuff, Chemicals & Auxiliaries for dyestuff & chemical preparation


Scope This unit/task covers the following:

• weighing the dyestuff

• weighing of Chemicals & Auxiliaries



16


Competency Mapping


Performance Criteria - UK NOS Gaps in Indian NOS

PC1. check the zero setting of weighing balance

P1. Carry out start up checks None

PC2. read & understand the dyestuff to be weighed

P2. Establish and confirm the specifications required

None

PC3. check the quantity of dyestuff to be weighed

P4 Ensure sufficient quantities of dyes and auxiliaries from the colour mixer/ weigher at the correct time P3 Identify the materials/chemicals

None

PC4. weigh all dyestuff separately

P4 Ensure sufficient quantities of dyes and auxiliaries from the colour mixer/ weigher at the correct time

None

PC5. weigh the bigger quantity first & smaller in the last


None

PC6. weigh smaller quantity (less than 20 gm ) on precision balance


None

PC7. clean the weighing pan after every use


None

PC8. check the zero error of weighing balance

P14. Carry out start up checks None

PC9. read & understand the chemicals/ auxiliaries to be weighed

P2. Establish and confirm the specifications required P3 Identify the materials/chemicals

None

PC10. weigh all chemicals / auxiliaries separately


None

PC11. check & reconfirm the total weight after weighing


None

17




PC12. Use PPE such as gloves, mask, safety boots etc. while working

P6 Ensure relevant risk control measures are in place

None


KA1. Personal hygiene and duty of care



KA2. Safe working practices and organisational procedures



KA3. Limits of your own responsibility

K25 Limits of persona responsibility

None

KA4. Ways of resolving problems within the work area


None

KA5. The production process and the specific work activities that relate to the whole process


None

KA6. The importance of effective communication with supervisors


None

KA7. The lines of communication, authority and reporting procedures

K21 The organisations rules, codes, guidelines and standards K26 How to communicate effectively with colleagues and customers

None



None

KA9. The company’s quality standards


None

18




KA10. The importance of complying with written instructions


None

KA11. Equipment operating procedures / supervisor’s instructions


None

KB1. Weighing the dyestuff in descending order of their weight

K11 Chemical Handling Procedure; P4 ensure sufficient quantities of dyes and auxiliaries from the colour mixer / weigher at the correct time

None

KB2. Knowledge of various dyes, chemicals & auxiliaries used in processing unit

K12 Materials/chemicals used in the different processes

None

KB3. Procedure to operate various weighing balances / equipment


None

KB4. Procedure to handle various hazardous chemicals

K11 Chemical Handling Procedure

None

19








Indian NOS Dissolving an Dispensing the Dyestuff, Chemical and Auxiliaries


Scope This unit covers the following:

• Dissolving & Dispensing the Dyestuff, Chemicals & Auxiliaries



20


Competency Mapping


Performance Criteria –UKNOS Gaps in Indian NOS

Performance Criteria Performance Criteria

PC1. Take the required quantity of water in tank

P4 Ensure sufficient quantities of dyes and auxiliaries from the colour mixer/ weigher at the correct time P3 Identify the materials/chemicals

None

PC2. Heat it up to the specified mixing temp

P13 Select the appropriate machine program and adjust machine settings and parameters as required for dyeing

None

PC3. Pour the weighed dyestuff, chemicals & auxiliaries slowly into the tank while stirring

P12 Place dyes and auxiliaries in the proper section of the machine in the correct order

None

PC4. Avoid dusting or splashing of dyes & chemicals

P6 Ensure relevant risk control measures are in place

None

PC5. Mix the contents for the specified time

P12 Place dyes and auxiliaries in the proper section of the machine in the correct order

None

PC6. Dispense the dissolved & mixed dyes, chemicals & auxiliaries to the machine tanks

P12 Place dyes and auxiliaries in the proper section of the machine in the correct order P13 Select the appropriate machine program and adjust machine settings and parameter as required for dyeing

None

PC7. Flush the line after every dispensing


None


KA1.Personal hygiene and duty of care



21







KA3.Limits of your own responsibility

K25 Limits of personal responsibility

None



None

KA5.The production process and the specific work activities that relate to the whole process


None

KA6.The importance of effective communication with supervisors


None


K21 The organisations rules, codes, guidelines and standards K26 How to communicate effectively with colleagues and customers

None



None

KA9.The company’s quality standards


None

KA10.The importance of complying with written instructions


None

KA11.Equipment operating procedures / supervisor’s instructions


None

KB1.Procedure of dissolving various dyes, chemicals & auxiliaries used in processing mills

K8 Machine programs, settings and adjustments i.e. liquor, ph levels and ratios, temperatures, pressures and timings K10 The dyeing process (fabric preparation, dyeing and finishing)

None

22




K12 Materials/chemical used in different processes

KB2. Methods of handling various dyes, chemicals & auxiliaries

K11 Chemical handling procedures

None

KB3. Operations of various mixing & dispensing tools &equipment

K8 Machine programs, settings and adjustments i.e. liquor, ph levels and ratios, temperatures, pressures and timings

None

23






Indian NOS Code TSC/N9001 UK NOS Code SKSTEX20

Indian NOS Maintain work area tools and machines

UK NOS Maintain machinery and equipment

Scope

This unit provides performance criteria, knowledge & understanding and skills & abilities required to organise/ maintain work areas and activities to ensure tools and machines are maintained as per norms.

This unit covers the following:

• maintain the work area, tools and machines

Overview

This standard is for those who are responsible for the basic day-to-day maintenance of production machinery and equipment. The job role may involve: 1. carrying out basic machine maintenance 2. identifying faults and problems

24


Competency Mapping



PC1. Handle materials, machinery, equipment and tools with care and use them in the correct way

P6 Use tools and materials safely

None

PC5. Maintain tools and equipment

P4 Perform maintenance of machinery and equipment following organisational guidelines

None

PC6. Carry out running maintenance within agreed schedules

P3 Plan maintenance routines to maintain continuity of operations P4 Perform maintenance of machinery and equipment following organisational guidelines

None

PC7. Carry out maintenance and/or cleaning within one’s responsibility

P4Perform maintenance of machinery and equipment following organisational guidelines P10 Diagnose the cause of faults and take corrective action within the limits of your responsibility P11 rectify faults within the limits of own responsibility

None

PC8. Report unsafe equipment and other dangerous occurrences

P13 Report faults outside own responsibility to others for action

None

PC9. Ensure that the correct machine guards are in place

P5 Competently operate machinery to required specification P14 check that machinery and equipment is operating correctly and safely after rectifying faults

None

PC10. Work in a comfortable position with the correct posture

P5 Competently operate machinery to required specification K12 Safe working practices and

None

25




organisational procedures

PC12. Dispose of waste safely in the designated location

P8 Dispose of waste in accordance with approved procedures

None

KA2 safe working practices and organizational standard operating procedures KB1 work instructions and specifications and interpret them accurately

P1 receive work instructions and specifications and interpret them accurately

None

KA2 safe working practices and organizational standard operating procedures KA10 the importance of complying with written instructions KB1 work instructions and specifications and interpret them accurately

P2 make use of the information detailed in specifications and instructions

None

PC1 handle materials, machinery, equipment and tools with care and use them in the correct way PC5 maintain tools and equipment

P6 use tools and materials safely

None

N9001: PC12. dispose of waste safely in the designated location

P8 dispose of waste in accordance with approved procedures

None

KB8. Common faults with equipment and the method to rectify KB4. The importance of taking action when problems are identified

P9 identify problems with machinery and equipment using approved fault finding techniques

None


26




KA1.Personal hygiene and duty of care

K18 the organisations rules, codes, guidelines and standards K23 statutory responsibilities under Health, Safety and Environmental legislation and regulation

K23 statutory responsibilities under Health, Safety and Environmental legislation and regulation


K18 the organisations rules, codes, guidelines and standards K23 statutory responsibilities under Health, Safety and Environmental legislation and regulation

K23 statutory responsibilities under Health, Safety and Environmental legislation and regulation

KA3.Limits of your own responsibility

K13 limits of your own responsibility

None


K14 ways of resolving problems within the work area, and within limits of personal responsibility

None

KA5.The production process and the specific work activities that relate to the whole process

K15 the production process and how your specific work activities relate to the whole process

None

KA6.The importance of effective communication with supervisors

K16 the importance of effective communication with colleagues K17 the lines of communication, authority and reporting procedures

None


K16 the importance of effective communication with colleagues K17 the lines of communication, authority and reporting procedures K18 the organisations rules, codes and guidelines (including timekeeping)

None


K28 the organisations rules, codes, guidelines and standards (including timekeeping)

None

KA9.The company’s quality standards

K19 the companies quality standards

None

KA10.The importance of complying with written

K21 the importance of complying with written

None

27




instructions instructions

KA11.Equipment operating procedures / supervisor’s instructions

K22 equipment operating procedures/ manufacturers’ instructions

None

KB1. Work instructions and specifications and interpret them accurately

K1 how to receive work instructions and specifications and interpret them accurately K2 how to make use of the information detailed in specifications and instructions

None

KB2. Relation between work role and the overall manufacturing process


None

KB4. The importance of taking action when problems are identified

K9 action to take when equipment is defective;

None

KB5. Different ways of minimising waste PC12. dispose of waste safely in the designated location

K12 types of waste and methods for dealing with them;

None

KB8. Common faults with equipment and the method to rectify

K7 how to identify commonly occurring faults in machinery and equipment

None

KB9. Maintenance procedures

K22 safe work practices and organisational procedures K5 routine maintenance procedures and schedules

None

KB11. Safe working practices for cleaning and the method of carrying them out

K12 safe working practices and organisational procedure

None

KA5. the production process and the specific work activities that relate to the whole process

K8 understand related problems with production materials to rectify identified production issues

None

28




PC1 handle materials, machinery, equipment and tools with care and use them in the correct way PC5 maintain tools and equipment

K9 function of tools and their correct use

None

PC1. Maintain tools and equipment

K10 ways of testing machinery and equipment after maintenance and fault rectification

None

PC2. Carry out running maintenance within agreed schedules PC3. Carry out maintenance and/or cleaning within one’s responsibility PC4. Report unsafe equipment and other dangerous occurrences PC5. Ensure that the correct machine guards are in place

K11 maintenance and fault rectification record keeping systems

None

29







Indian NOS Code TSC/N9002 UK NOS Code SKSLWDC25

Indian NOS Working in a team UK NOS Maintain effective working relationships

Scope This unit is about working as a team member in the role of processing unit operator in the textile industry. This unit/task covers the following:

• commitment and trust

• communication

• adaptability

• creative freedom

Overview This standard of for those who work and communicate with others in the workplace. It includes use of appropriate types of communication to keep colleagues informed, understanding lines of reporting and communication, the need to act upon information promptly and understanding how your role and the Responsibilities of others.

30


Competency Mapping



PC1. be accountable to the own role in whole process

P1 carry out work instructions from your line manager accurately and promptly P2 follow agreed codes of conduct and behaviour within your organisation

None

PC2. perform all roles with full responsibility


None

PC3. be effective and efficient at workplace


None

PC4. properly communicate about company policies

P5 share work related information with colleagues and managers as required

None

PC5. report all problems faced during the process

P3 identify misunderstandings and problems and make efforts to resolve these P4 report any breakdown in working relationships that cannot be resolved promptly to the appropriate person P8 identify problems with communication and seek to resolve these promptly

None

PC6.talk politely with other team members and colleagues

P6 use agreed lines of communication with colleagues and managers P7 communicate clearly and accurately in a way that is appropriate to the situation and meets the needs of others

None

PC7. submit daily report of own performance

10 report your progress against work instruction

None

31




PC8. adjust in different work situations

P7 communicate clearly and accurately in a way that is appropriate to the situation and meets the needs of others

None

PC9. give due importance to others’ point of view

P3 identify misunderstandings and problems and make effort to resolve these

None

PC10.avoid conflicting situations

P3 identify misunderstandings and problems and make effort to resolve these P4 report any breakdown in working relationships that cannot be resolved promptly to the appropriate person P7 communicate clearly and accurately in a way that is appropriate to the situation and meets the needs o others P9 Keep your line manager informed of matters affecting working practices and the working environment

None

PC11. collaborate with colleagues performing the pre-required and post-required duty of processing unit tender / operator PC6. talk politely with other team members and colleagues

P5 share work related information with colleagues and managers as required

None


PC11 collaborate with colleagues performing the pre-required and post-required duty of processing unit operator PC2. perform all roles with full responsibility KA4. reporting to the supervisor or higher authority about any grievances faced PC6. talk politely with other team members and colleagues

K1 describe own role and responsibilities, how you interact with colleagues, line manager and others in the workplace

None

32




KA1. Standard operating procedure (SOP) and regulations in a processing unit PC4 Properly communicate about company policies

K2 explain the organisation's rules for conduct at work

None

PC6. talk politely with other team members and colleagues

K3 explain the importance of maintaining effective working relationships

None

KA4 reporting to the supervisor or higher authority about any grievances faced PC5 Report all problems faced during the process

K4 explain the importance of identifying problems with working relationships and how to deal with these

None None

KA1. Standard operating procedure (SOP) and regulations in a processing unit PC4 Properly communicate about company policies KA4 reporting to the supervisor or higher authority about any grievances faced

K6 describe the organisation's grievance and disciplinary procedures

None

KA1. Standard operating procedure (SOP) and regulations in a processing unit

K7 explain how to act on instructions given by your line manager

None

KA4. reporting to the supervisor or higher authority about any grievances faced

K8 describe the agreed lines of communication and reporting procedures

None

33





UK Qualification

Not Specified

Indian QP Code TSC/Q5205 UK Qualification Code

Not Specified

Indian NOS Code

TSC/N9003 UK NOS Code

SKSHS1

Indian NOS Maintain health, safety and security at work place

UK NOS Health, safety and security at work

Scope This unit provides performance criteria, knowledge & understanding and skills & abilities required to comply with health, safety and security requirements at the workplace and covers procedures to prevent, control and minimize risk to self and others. This unit/task covers the following:

• comply with health, safety and security requirements at work

• recognizing the hazards

• planning the safety techniques

• implementing the programs

Overview The job role may involve: 1. contributing to the safety and security in the workplace 2. taking action in the event of an incident 3. raising the alarm 4. following correct procedures for shut down and evacuation 5. using emergency equipment correctly and safely 6. monitor the workplace for hazards

34


Competency Mapping



PC2. use and maintain personal protective equipment such as “ ear plug” “ nose mask “ “ head cap” etc., as per protocol

P7 Use, maintain and replace emergency equipment and protective clothing and equipment

None

PC3. carry out own activities in line with approved guidelines and procedures PC4. maintain a healthy lifestyle and guard against dependency on intoxicants

P19 Work to all legal requirements, standards and regulations, policies, procedures and professional codes

P19 Work to all legal requirements, standards and regulations, policies, procedures and professional codes

PC5. follow environment management system related procedures

and professional codes K10 Environmental procedures

None

PC6. identify and correct (if possible) malfunctions in machinery and equipment

P15 identify and correct (if possible) malfunctions in machinery and equipment

None

PC7. report any service malfunctions that cannot be rectified

P16 Recognise and report any service malfunctions in machinery and equipment

None

PC8. store materials and equipment in line with organisational requirements

P14 Store materials and equipment in line with manufacturers’ and organisational requirements

None

PC9. safely handle and remove waste

P13 Safety handle and move waste and debris

None

PC10. minimize health and safety risks to self and others due to own actions

P5 Recognise and rectify where possible potential hazards in the workplace

None

PC11. seek clarifications, from supervisors or other authorized personnel in case of perceived risks

P9 Report hazards which cannot be rectified immediately P11 Report any security breaches P16 Recognise and report any service malfunctions in machinery and equipment P17 Recognise and report any hazardous substance leaks (contamination, spillages or emissions)

None

35




PC12. monitor the workplace and work processes for potential risks and threat

P8 Monitor the workplace for hazards

None

PC13. carry out periodic walk-through to keep work area free from hazards and obstructions, if assigned


None

PC14. report hazards and potential risks/ threats to supervisors or other authorized personnel

P9 Report hazards which cannot be rectified immediately P11Reort any security breaches

None

PC15. participate in mock drills/ evacuation procedures organized at the workplace

P2 Recognise the sound/s of alarms P3 Raise the alarms (s) P6 Follow the organisational procedures for shut down and evacuation when required

None

PC16. undertake first aid, fire-fighting and emergency response training, if asked to do so

P4 Take action in the event of fire, emergencies and accidents

None

PC17. take action based on instructions in the event of fire, emergencies or accidents

P4 Take action in the event of fire, emergencies and accidents

None

P18.follow organisation procedures for shutdown and evacuation when required

P6 Follow the organisational procedures for shut down and evacuation when required

None

PC19. identify different kinds of possible hazards (environmental, personal, ergonomic, chemical) of the industry

P1 Identify the location and type of accident/incident

None

P20. recognise other possible security issues existing in the workplace


None

P21. recognise different measures to curb the hazards


None

PC22. communicate the safety plan to everyone

P18 Complete all forms, records, reports and other documentation

None

36




PC23. attach disciplinary rules with the implementation

P19 Work to legal requirements, standards and regulations, policies procedures and professional codes


PC2. Use correct lifting and handling procedures

P10 Use correct lifting and handling techniques

None


KA1. Standard operating procedure (SOP) and regulations in a processing unit KA2. Safe working practices to be adopted in processing unit KA3. Quality systems and other processes practiced in the processing unit



KA4. Health and safety related practices applicable at the workplace

K9 Your responsibility to health, safety and security in the workplace

None

KA5. Potential hazards, risks and threats based on nature of operations

K6 What are the most likely accidents and emergencies in the workplace are and how to respond to them

None

KA7. Potential risks due to own actions and methods to minimize these


None

KA8. Environmental management system related procedures at the workplace

K10 Environmental requirements

None

KA9. Layout of the plant and details of emergency exits, escape routes, emergency equipment and assembly points

K1 Where alarms, emergency exits, escape routes, emergency equipment and assembly points are located

None

KA10. Potential accidents and emergencies and response to these scenarios


None

KA11. Reporting protocol and documentation required

P18 Complete all forms, records, reports and other documentation

None

37




KA12. Details of personnel trained in first aid, fire-fighting and emergency response

K7 Who the nominated first aiders are; K6 What are the most likely accidents and emergencies in the workplace are and how to respond to them

None

KA13. Actions to take in the event of a mock drills/ evacuation procedures or actual accident, emergency or fire

K1 Where alarms, emergency exits escape routes, emergency equipment and assembly points are located.

None

KB1.Occupational health and safety risks and methods KB6. Importance of sound health, hygiene and good habits KB7. ill-effects of alcohol, tobacco and drugs



KB2.Personal protective equipment and method of use

P7 Use, maintain and replace emergency equipment and protective clothing and equipment

None

KB3.Identification, handling and storage of hazardous substances

K3 What hazardous substances are used in the workplace K4 How to handle and store hazardous substances in line with COSHH(Control of Substances Hazardous to Health)

None

KB4.Proper disposal system for waste and by-products

P13 Safety handle and move waste and debris

None

KB5.Signage related to health and safety and their meaning

K1 Where alarms, emergency exist, escape routes, emergency equipment and assembly points are located.

None

38







Indian NOS Code TSC/N9004 UK NOS Code SKSTEX13

Indian NOS Comply with industry and organizational requirements

UK NOS Maintain and improve your work

Scope This unit is about knowing, understanding, and complying with the requirements of the organization and the textile industry.

This unit/task covers the following: • self development • team work • organizational standards • industry standards

Overview This standard is for those who seek to improve the standard of work expected of them, learn new skills, and apply new work methods to work activities. The job role may involve: 1. improving and maintaining work standards 2. identifying opportunities for further training 3. developing learning and skills

39


Competency Mapping



PC1. perform own duties effectively

P1 Meet current work responsibilities P2 report difficulties in maintaining work standards to appropriate people promptly P3 seek advice about how to improve performance from appropriate people

None

PC2. take responsibility for own actions


None

PC3. be accountable towards the job role and assigned duties


None

PC4.take initiative and innovate the existing methods

P5 identify realistic and achievable improvements to your work performance related to product efficiency and quality

None

PC5. focus on self-learning and improvement

P3 seek advice about how to improve performance from appropriate people P4 seek help from others to improve skills P5 identify realistic and achievable improvements to your work performance related to product efficiency and quality P6 learn new skills and work methods to develop knowledge base of the whole department

None

40




P7 undertake training in a positive and constructive manner P8 undertake relevant training P9 make use of new skills in work activities P10 work with colleagues constructively when learning new skills and work methods P12 seek opportunities for further training

PC5. co-ordinate with all the team members and colleagues

K18 the lines of communication and the importance of effective communication with colleague

None

PC6. communicate politely K18 the lines of communication and the importance of effective communication with colleague

None

PC7. avoid conflicts and miscommunication


None

PC8. know the organisational standards PC9. implement them in your performance PC10. motivate others to follow them PC11. know the industry standards PC12. align them with organisation standards

K20 the organisations rules, codes and guidelines K21 the companies quality standards

None


PC13 align them with organisation standards PC9 know the organisational standards

K20 the company's rules, codes and guidelines

None

KA4. reporting to the supervisor or higher authority about any grievances faced


None

41




PC13 align them with organisation standards PC9 know the organisational standards

K20 the organisations rules, codes and guidelines

None

KB1.Process and material flow in a processing unit


None

KB2. Importance of complying with the standards KB3. Guidelines for cleaning the various part of processing unit machine

K13 how department procedures contribute towards overall efficiency and quality K14 the importance of quality and its relation to the end user/ customer

None

42

transnational skill standards - national skill development ... · and sewn products to meet given...

Documents