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Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March 17, 2015 Stuart McAvoy UPS Customer Solutions Type date here (Month DD, YYYY)

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Page 1: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Trends in Freight MovementAn Inside Look at the Aerospace Industry and

Impact on the Southeast

March 17, 2015

Stuart McAvoy

UPS Customer Solutions

Type date here (Month DD, YYYY)

Page 2: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 2

An Inside Look at the Aerospace Industry and Impact on the Southeast

• Why UPS and Aerospace?

• Aerospace trends

• Production trends

• Trending developments

• Aerospace challenges

• Southeastern U.S. Aerospace emergence

Trends in Freight Movement

Page 3: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 3

Aerospace supply chain

UPS currently serves more than 1,800 customers across the aerospace supply chain

• Our customers consist of parts and major component suppliers, integrators,

aircraft operators, as well as service companies that perform aircraft

maintenance

Parts, components and systems

Aircraft assembly

Airlines/operators

Tier 2-3 suppliers

Tier 1 suppliers

OEMs Operators

Service and maintenance

MRO

AftermarketProduction

Page 4: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.4

U.S. Commercial Air Carriers

U.S Passenger Demand Continues to Drive the Supply

Chain in Production and MRO*

Source: FAA.GOV*MRO – Maintenance, Repair, & Overhaul

Page 5: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.5

Aircraft orders driven by air travel demand

Page 6: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.6

Record aircraft sales orders, production and backlog

Sources: Airbus, Boeing, Deloitte estimates

Page 7: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.7

New travel demand is driving production

Sources: Airbus, Boeing, Deloitte estimates

Replacement vs. New Aircraft 2013-2032 Deliveries % Share

Aircraft orders as replacement 13,480 43%

New aircraft orders to grow fleet size 17,763 57%

Total 31,243 100%

• Airbus announced an A320 rate increase from 42 to 46 per

month starting 2016 (552 a/c per year)

• Boeing announced a 737 rate increase from 42 to 47 per month

starting 2017 (564 a/c per year)

‒ Possible increase to 52 per month in 2018 or 2019 (624 a/c per year)

Page 8: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.8

• Air transportation value chain is being disrupted by the 46%

decrease in airfares since 1990

‒ Passengers paying less to fly, impacting airline operators – who in turn are

driving hard bargains for aircraft purchases

‒ Aircraft OEMs who in turn are pressuring the supply chain to participate in

the investment, risk sharing and unit price expectations

Suppliers being impacted by falling airfares

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Real Average Passenger Revenue Per Passenger km

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Revenue per passenger kilometer

Recent history

Page 9: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.9

Air cargo traffic continues to grow amid tough

competition from other modes of transportation

• Industry growth on an uptick with emerging countries contributing bulk of the growth

• Global air cargo traffic to grow at 5.0 percent annually through 2032

Emerging economies are likely to account for 80 percent of growth in terms of FTKs (freight ton kilometers) through 2032

Asia Pacific region will account for 42 percent of the air cargo traffic through 2032

• North America’s market share in air cargo traffic is likely to decline to 20% in 2032, compared to 24 percent share in 2012

US air cargo market is expected to generate revenues of $39 billion in 2018, a margin growth of 2.7 percent from 2013

• Number of freighter fleet in service to increase to 2,905 aircraft in 2032 from 1,645 in 2013

• Mode shift: increased competition as shipping/rail transport gains momentum

Page 10: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.10

The aerospace supply chain is challenged to keep pace

• The commercial air transportation value chain is putting

enormous pressure on suppliers

‒ Dramatically increasing the rate of production of components, systems

and services

‒ Investing in lean manufacturing, digital product development, and

supplier rationalization to reduce costs

‒ However, aerospace suppliers are struggling to meet OEMs’

expectations for price concessions

• The supply chain is expected to continue to transform and

consolidate further to succeed

‒ Transition from ‘build to print’ to ‘risk sharing partner’ means greater

program risk and more shared responsibilities

‒ Suppliers putting their balance sheets at risk

‒ Smaller suppliers may drop of out business or be acquired

Page 11: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Copyright © 2014 Deloitte Development LLC. All rights reserved.11

New supply chain value model opens opportunity

• Financial, talent & operational implications of becoming a

‘super supplier’ - consolidation and fewer, larger suppliers

• Leading to potential bottlenecks and manufacturing capacity

delays, OEM margin pressure and/or supplier price increases

• Leading to risks of schedule delays and constrained ability to

meet production volume demands

• Mitigations: OEMs are taking steps to de-risk the supply base

Bringing some design authority back in house

Recalling some manufacturing work packages, execution of supplier

development & surveillance programs

Providing financial support to help certain suppliers

• For suppliers, the new reality is that continuous cost

reductions and pricing pressure are here to stay

Page 12: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Increasing opportunities

Continued growth in 2015 and beyond

• New commercial aircraft production expected to be

between 29,000 and 34,000 over the next 20 years

• Expected revenue and production growth driven by:

• Replacement of obsolete aircraft with more fuel-efficient

fleets

• Rise in passenger traffic in areas with increasing middle-

class wealth such as the Middle East and Asia Pacific

Source: 2014 Global Aerospace and Defense Industry Outlook, Deloitte

12

Page 13: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 13

Unique Supply Chain Characteristics of the

Aerospace Industry

• Extended product life cycle (20+ years)

• Supply chains are complex due to the regulatory environment, global nature

and need for integration

• Almost half of sales are in the aftermarket, global spare parts distribution

• Customers’ requirements require fast transit time, tight quality control, &

complete visibility across the supply chain

Page 14: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Supply Chain

Optimizing an

increasingly complex

network

Responding to growing

product demands

Efficiently serving a

growing global

customer base

Managing an evolving

service parts supply

chain

Improving quality in a

changing regulatory

environment

Proactive monitoring

and visibility of

inventory and in-transit

parts

Today’s aviation environment

Strained supply chains are stretched further, leading to new challenges and opportunities

14

Aerospace Challenges

Globalization

Visibility

Increasing

customer

demands

Risk

management

Cost

containment

Page 15: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 15

Aerospace Supply Chain Trending Developments

Page 16: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 16

Aerospace Manufacturing Trending Southeast U.S.

Creating a Regional Distribution Cluster

Emergence of the Southeast

The southeast region has made headlines in recent years for landing projects such as Airbus in

Mobile, Alabama; Boeing in Charleston, South Carolina; and Northrop Grumman’s Centers of

Excellence in Florida; and is inching upward in employment numbers. Airbus committed to 1,000 jobs in

Mobile, Alabama, by 2015; Boeing is adding 3,800 jobs by 2016 in Charleston, South Carolina, with 2,000

more by 2021; and Northrop Grumman is adding 1,800 jobs along Florida’s Space Coast.

Not surprisingly, the southeast region is showing increased value of shipments and increased capital

expenditures. This region is appealing to these manufacturers and their suppliers for proximity to ports

and highways, less expensive labor, relatable automotive industry experience and opportunities for

expansion.

Page 17: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 17

Industry Report - Industry Locations

Aircraft parts distributors are primarily concentrated in the Southeast and West regions of the United

States. The Southeast region is home to roughly 35.2% of industry establishments. A large number

of facilities are located in the Southeast region because this enables distributors to be close to key market

segments. A majority of the US population is located in the Southeast, with large hangars and aerospace

repair located here. Florida, in which 21.3% of industry establishments are located, is supported by the

presence of every major defense contractor, some of which include Boeing, Lockheed Martin and

Northrop Grumman.

Aerospace Manufacturing Trending Southeast U.S.

Creating a Regional Distribution Cluster

Source:

Page 18: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 18

Aerospace Manufacturing Trending Southeast U.S.

Creating a Regional Distribution Cluster

Airbus, Boeing, Rolls

Royce – part of the new

U.S. Southeast

Aerospace Cluster

Most recently, Mr. Norman has been

active advising French and German

aerospace suppliers, manufacturers and

technology companies on legal questions

relating to expanding business in the

United States. Recently, he helped French

and Canadian companies set up a Joint

Venture to supply a U.S. helicopter

manufacturer in Texas………………..

Source:

Page 19: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 19

• Aerospace Alliance created to regionalize efforts (aerospaceallliance.com)

• Louisiana

• Mississippi

• Alabama

• Florida

Aerospace Manufacturing Trending Southeast U.S.

Creating a Regional Distribution Cluster

NEWS

MOBILE, Alabama – Jobs and

collaboration are at the core of a

partnership being announced between

the Mobile Airport Authority and Bishop

State Community College, intended to

help establish Mobile Aeroplex…….

FORT WALTON BEACH — The potential

the Mobile Airbus factory has for bringing

thousands of new jobs to Northwest

Florida is so great a delegation of local

business leaders traveled……..

Lafayette, LA - Gov. Bobby Jindal and

Bell Helicopter CEO John Garrison

announced the company will build its new

SLS helicopter line at Lafayette Regional

Airport,………..

Source: aerospaceallliance.com

Page 20: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved. 20

• NCAM is based at NASA Michoud Assembly Facility in New Orleans, LA

• NCAM facilitates Aerospace research projects

• University research partnerships

• Aerospace Industry research projects

Aerospace Manufacturing Trending Southeast U.S.

Creating a Regional Distribution Cluster

Page 21: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Synchronizing your Supply Chain

for Growth

• How many facilities do you need & where?

• Which modes or routes should be used?

• How much inventory is needed & where?

• What about production support services for materials

and parts?

Finding answers to these above questions helps companies

achieve the Five Rights of Logistics

21

Page 22: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Proprietary and Confidential: This presentation may not be used or disclosed to any person other than employees of customer, unless expressly authorized by UPS.

© 2015 United Parcel Service of America, Inc. UPS, the UPS brandmark, the color brown and photos are trademarks of United Parcel Service of America, Inc. All rights reserved.

Key Takeaways

• Aerospace industry growth trajectory is still “up”, due to commercial aerospace

• With a backlog of nearly eight years of production, the sector continues its record

performance

• Primary drivers of new commercial aircraft requirements include

• Increased travel demand, especially in the Middle East, India, and China

• Replacement of obsolete aircraft with new fuel-efficient models

• Traffic from emerging countries to drive air cargo market growth through 2032

• Southeast U.S. continues to emerge as a new Aerospace Cluster

• Factors of competition - scale economies, risk taking, technology innovation,

quickness, talent, and customer presence/preference

• Wildcards - Chinese economy, sovereign indebtedness, escalation in regional

conflicts, global economy, new players, and technology disruptions

Page 23: Trends in Freight Movement - ittsresearch.org - mcavoy - transportation.pdf · Trends in Freight Movement An Inside Look at the Aerospace Industry and Impact on the Southeast March

Thank you