trio-mass/ coriolis mass flowmeter tru-mass valid for

TRIO-MASS/TRU-MASS

Supplement to Instruction Bulletin

Coriolis Mass FlowmeterValid for Software Levels from50MM2000 9/97D699B113U01 A.80

D184B110U02 Rev. 00 / 09.2000

Primary TRIO-MASS / MC1000TRU-MASS / 10MM2000

TRIO-MASS / MC1600

TRU-MASS / 10MI2000

Converter 50MM2000

You have purchased a high quality, modern instrumentfrom ABB Automation Products. We appreciate your purchase

and the confidence you have shown in us.

This Instruction Bulletin contains information relative to the assembly and installation of the instrument and the specifications for this instrument design.

ABB Automation Products reserves the right to make hardware and software improvementswithout prior notice. Any questions which may arise that are not specifically answered by

these instructions should be referred to our main plant in Göttingen, Germany or to one of our Technical Sales Bureaus.

Copyright by ABB Automation Products. All rights reserved.

Introductory Safety Notes for the EMF SystemsRegulated UsageThe Mass Flowmeter is to be installed only in the specified applications.

Every usage which exceeds the specifications is considered to be non-specified. Any damages resulting therefrom are not the responsibility of the manufacturer. The user assumes all risk for such usage.

The application specifications include the installation, start-up and service requirements specified by the manufacturer.

Assembly, Start-Up and Service PersonnelPlease read this Instruction Bulletin and the safety notes before attempting installation, start-up or service.

Only qualified personnel should have access to the instrument.The personnel should be familiar with the warnings and operating requirements contained in this Instruction Bulletin.

Assure that the connections are in accordance with the Interconnection Diagrams. Ground the flowmeter system.

Observe the warning notes designated in this document by the symbol:

Hazardous Material InformationIn view of the Disposal Law of 27 Aug. 86 (AbfG. 11 Special Wastes) the owner of special wastes is responsible for its care and the employer also has, according to the Hazardous Material Law of 01 Oct. 86 (GefStoffV, 17 General Protection Responsibility), a responsibility to protect his employees, we must make note that:

a) All flowmeter primaries and/or flowmeter converters which are returned to ABB Automation Products for repair are to be free of any hazardous materials (acids, bases, solutions, etc.)

b) The flowmeter primaries must be flushed so that the hazardous materials are neutralized. There are cavities in the primaries between the metering tube and the housing. Therefore after metering hazardous materials the cavities are to be neutralized (see Hazardous Material Law -GefStoffV).

c) For service and repairs written confirmation is required that the measures listed in a) and b) have been carried out.

d) Any costs incurred to remove the hazardous materials during a repair will be billed to the owner of the equipment.

Contents Page

1. Interconnection Diagram: Flowmeter Primary TRIO-MASS/TRU-MASS............................................. 11.1 Interconnection Diagram: Converter, Standard ..........................................................................................11.2 Interconnection Diagram: Flowmeter Primary TRIO-MASS / TRU-MASS; Converter FILL-MASS ...........21.3 Interconnection Diagram: Flowmeter Primary TRIO-MASS / TRU-MASS; Converter DENSI-MASS .......3

2. Safety Specifications ...............................................................................................................................42.1 Safety Specifications TRIO-MASS ............................................................................................................42.2 Safety Specifications TRU-MASS ..............................................................................................................52.3 Note Regarding Insulation Height in the Ex-Area ......................................................................................6

3. EC-Test Examination Certificate ............................................................................................................73.1 EC-Test Examination Certificate TÜV 99 ATEX 1388 X ............................................................................73.2 Supplement 1 to the EC-Test Examination Certificate TÜV 99 ATEX 1388 X ........................................10

4. EC-Certificate of Compliance TRIO-MASS / TRU-MASS ....................................................................12

1

TRU-MASS / TRIO-MASS

1. Interconnection Diagram: Flowmeter Primary TRIO-MASS/TRU-MASS1.1 Interconnection Diagram: Converter, Standard

1) Supply Power, see Instrument Tag2) External Zero Return

Terminals: G2, X1; Function: 22, activeTerminals: U2, X1; Function: 22, passive over relay contact (closes)

3) External Totalizer ResetTerminals: G2, X2; Function 31, activeTerminals: U2, X2; Function: 31, passive over relay contact (closes)

4) Current Output 1, selectable, load < 1k , 0/4 – 10/20 mA; Terminals: +/–5) System Monitor, opens at alarm

a) Relay contact, ≤ 3W, ≤ 250 mA, ≤ 28 V DC, Terminals: V5, V6; Function: 39, 40b) Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA, Terminals: V5, V6; Function: E9, C9

6) Serial Data Linka) RS 232C, Terminals: V1, V2, V3, V4; Function: , TD, , RDb) RS 485, Terminals: V1, V2, V3, V4; Function: T-, T+, R-, R+

7) Scaled Pulse Outputa) Active, 24 V DC, load >150 ; Terminals: V12, V13; Function: 9, 11b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56c) Current Output 2, selectable, load < 500 , 0/4 – 10/20 mA, Terminals: V12, V13; Function: C-, C+

Terminals Ux, G2 external 24 V supply for pulse and current output 2 galvanically isolated from data link, passiveTerminals U2, G2 internal 24 V supply for pulse and current output 2 galvanically isolated from data link, active

8) Outputs (e.g. forward/reverse direction signal/Min.-/Max. contact)Terminals: P1/P2; P3/P4; P5/P6/P7

a) Relay contact (bipolar), ≤ 3W, ≤ 250 mA, ≤ 28 V DCb) Optocoupler UCE ≤ 25 V; ICE ≤ 7.5 mA

9) Shielded signal cable, B F& P Part No. D173D022U01 10 m included in shipment.

10) Emulated Pulse Output, Terminals: P1/P2 (optocoupler output)Note:The maximum voltage safety specification for the signal in- and outputs is UM = 60 V(exception: 115/230 V AC supply voltage)

Two conductors of the signal cable are to be utilized for each of the connections M6 and M7.

Ω

⊥ ⊥

Ω

Ω

Flowmeter Primary TRU-MASS (10MM2000)

Flowmeter Primary TRIO-MASS (MC1600)Ground PA

Converter 50MM2000 (Standard)

TRIO-MASS (MC1000) TRU-MASS (10MI2000)

Explosion Hazardous Area Category 2 (Zone 1)

Fig. 1 Interconnection Diagram Flowmeter Primary 10MM2000, MC1000, 10MI2000, MC1600, Converter 50MM2000 (Standard)

2


1.2 Interconnection Diagram: Flowmeter Primary TRIO-MASS / TRU-MASS;Converter FILL-MASS

1) Supply Power, see Instrument Tag2) External Start

Terminals: G2, X1; Function: 68, active3) External Stop

Terminals: G2, X2; Function 69, active4) External Batch Quantity Selection, Terminals G2, A1 and A2, active 24 V5) Current Output 1, selectable, load < 1 k , 0/4 – 10/20 mA; Terminals: +/–6) System Monitor, opens at alarm


7) Scaled Pulse Outputa) Active, 24 V DC, load >150 ; Terminals: V12, V13; Function: 9, 11b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56

Terminals Ux, G2 external 24 V supply for pulse output 2 galvanically isolated from data link, passiveTerminals U2, G2 internal 24 V supply for pulse output 2 galvanically isolated from data link, active

8) Anticipatory Contact (fine injection), optocoupler conducts for applied signal9) End Contact Batch Quantity, optocoupler conducts for applied signal

10) System AlarmTerminals: P5, P6, P7; Function V7, V8, V9 (V8-V9 opens at alarm)

11) Shielded signal cable, BFP Part No. D173D022U0110 m included in shipment.

Note:The maximum voltage safety specification for the signal in- and outputs is UM = 60 V(exception: 115/230 V AC supply voltage)


Ω

Ω

Converter 50MM2000 (FILL-MASS)


Flowmeter Primary TRIO-MASS (MC1600)

GroundPA



Fig. 2 Interconnection Diagram Flowmeter Primary 10MM2000, MC1000, 10MI2000, MC1600, Converter 50MM2000 (FILL-MASS)

3


1.3 Interconnection Diagram: Flowmeter Primary TRIO-MASS / TRU-MASS;Converter DENSI-MASS

1) Supply Power, see Instrument Tag2) Curve Selection

Terminals: G2, X1; Function: 22, activeTerminals: U2, X1; Function: 22, passive over relay contact (closes)

3) External Totalizer ResetTerminals: G2, X2; Function 31, activeTerminals: U2, X2; Function: 31, passive over relay contact (closes)

4) Current Output 1, selectable, load < 1k , 0/4–20 mA; Terminals: +/–5) System Monitor, opens at alarm


6) Scaled Pulse Outputa) Active, 24 V DC, load >150 ; Terminals: V12, V13; Function: 9, 11b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56c) Current Output 2, selectable, load < 500 , 0/4–20 mA, Terminals: V12, V13; Function: C-, C+

Terminals Ux, G2 external 24 V supply for pulse- and current output 2, galvanically isolated from data link, passiveTerminals U2, G2 internal 24 V supply for pulse- and current output 2, galvanically isolated from data link, active

7) Outputs (e.g. forward/reverse direction signal/Min.-/Max.-contact)a) Relay contact (bipolar), ≤3W, ≤250 mA, ≤28 V DCb) Optocoupler UCE ≤25 V; ICE ≤7.5 mA

8) Shielded signal cable, BFP Part No. D173D022U01 10 m included in shipment.

Note:The maximum voltage safety specification for the signal in- and outputs is UM = 60 V(exception: 115/230 V AC supply voltage)


Ω

Ω

Ω

Converter 50MM2000 (DENSI-MASS)


Flowmeter Primary TRIO-MASS (MC1600)Ground PA



Fig. 3 Interconnection Diagram Flowmeter Primary 10MM2000, MC1000, 10MI2000, MC1600, Converter 50MM2000 (DENSI-MASS)

4

TRIO-MASS

2. Safety Specifications2.1 Safety Specifications TRIO-MASS

TÜV 99 ATEX 1388 X

II 2G EEx em [ib] IIC T2 ... T6 orII 1/2G EEx em [ib] IIC T2 ... T6

CoriolisF

EEx e

EEx ib

T

S1

S2

S3

S4

M6

M7

IT+

UT+

IT-

UT-

S1

S2

S3

S4

M6

M7

IT+

UT+

IT-

UT-

Cable Clamp (SE)Signal In-/Outputs Supply

PA

Explosion Hazardous Area Category 2G(Zone 1)

Non-Explosion Hazardous Area

Flowmeter PrimaryMC1600

Converter50MM2000

Um = 60 VEEx e IIC

Safety Specifications: Mass Flowmeter MC1600Ambient temperature -20 °C to +60 °CFluid temperature and Temperature Classes see EC-Type Examination Certificate;Test voltages for the flowmeter primary and in-/output signals at the converter Um = 60 VSupply voltage fir the converter see Instrument Tag.All external PA-connections are to be connected to the Potential Equalization.Special Notes for Installations in Category 1:The internal surface of the meter tube in the flowmeter primary for sizes ≥ DN 50/2” corresponds to Category 1 (Zone 0 ).The corrosion resistance of the materials of construction must be considered.

D

5

TRU-MASS

2.2 Safety Specifications TRU-MASS

TÜV 99 ATEX 1388 X

II 2G EEx em [ib] IIC T2 ... T6

CoriolisF

EEx e

EEx ib

T

S1

S2

S3

S4

M6

M7

IT+

UT+

IT-

UT-

S1

S2

S3

S4

M6

M7

IT+

UT+

IT-

UT-

Cable Clamp (SE)Signal In-/Outputs Supply

PA

Explosion Hazardous Area Category 2G(Zone 1)

Non-Explosion Hazardous Area

Flowmeter Primary10MI2000

Converter50MM2000

Um = 60 VEEx e IIC

Safety Specifications: Mass Flowmeter 10MI2000Ambient temperature -20 °C to +60 °CThe flowmeter primary may not be insulated.Fluid temperature and Temperature Classes see EC-Type Examination Certificate;Test voltages for the flowmeter primary and in-/output signals at the converter Um = 60 VSupply voltage fir the converter see Instrument Tag.All external PA-connections are to be connected to the Potential Equalization.

D

6


2.3 Note Regarding Insulation Height in the Ex-Area

The insulation may be installed up to the TRU-MASS flowmeter primary. The flowmeter primary itself may not be insulated.

Max

. Ins

ulat

ion

Hei

ght

100

Fig. 4 Max. Insulation Height TRIO-MASS

7


3. EC-Test Examination Certificate3.1 EC-Test Examination Certificate TÜV 99 ATEX 1388 X

8


9


10


3.2 Supplement 1 to the EC-Test Examination Certificate TÜV 99 ATEX 1388 X

11


12


4. EC-Certificate of Compliance TRIO-MASS / TRU-MASS

13


ABB Automation Products GmbHDransfelder Str. 2, D-37079 GoettingenTel.: +49 (0) 5 51 9 05 - 0Fax: +49 (0) 5 51 9 05 - 777http://www.abb.com/automation

trio-mass/ coriolis mass flowmeter tru-mass valid for

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