truck & trailer axle parts

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www.rastgar.c TRUCK - TRAILER AXLE PARTS HIGH INTEGRITY DUCTILE IRON

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Heavy Duty, Ductile Iron, Truck and Trailer Axle Wheel Hubs, Brackets and more.... Being Exported to over 28 Countries....Design , Tooling, Ductile Iron Casting, Pilot Lot and Series Production capabilities. World Wide Logistics...

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Page 1: Truck & Trailer Axle Parts

www.rastgar.com

TRUCK - TRAILER AXLE PARTS

HIGH INTEGRITY DUCTILE IRON

Page 2: Truck & Trailer Axle Parts

RASTGAR ENGINEERING

Cast & Machined components, produced and delivered at your door step in small, medium & mass series production.

Company founded in 1967.

ISO 9001: Quality Management System.

ISO 14001: Environmental Management System.

OHSAS 18001: Occupational Health & Safety Management.

ISO/TS 16949: Development & Manufacturing of Automobile Parts.

SA 8000: Social Accountability.

All processes are specified and audited by major Japanese and European OEM customers.

Exporting to EU and US markets since 1994.

www.rastgar.com

Page 3: Truck & Trailer Axle Parts

TRUCK & TRAILER WHEEL HUBS

Ductile Iron Weight 35 kgEN-GJS-600

Ductile Iron Weight 35 kgEN-GJS-500-7

Ductile ironWeight 24 kgEN-GJS-500-7

Ductile Iron Weight 23 kgEN-GJS-450-10

Ductile Iron Weight 25 kgEN-GJS-450-10

Ductile IronWeight 27.5 kgEN-GJS-450-10

Ductile IronWeight 18 kgEN-GJS-450-10

Ductile IronWeight 18 kgEN-GJS-450-10

www.rastgar.com

Page 4: Truck & Trailer Axle Parts

TRUCK & TRAILER BRACKETS

Ductile Iron Weight 3.96 kgEN JS-500-7

Ductile Iron Weight 4.52 kgEN JS-500-7

Ductile ironWeight 14.5 kgEN-GJS-500-7

Ductile Iron Weight 3.12 kgEN JS-450-10

Ductile Iron Weight 3.70 kgEN JS-450-10

www.rastgar.com

Page 5: Truck & Trailer Axle Parts

TRUCK COMPETENCE

www.rastgar.com

DESIGN

FINITE ELEMENT ANALYSIS

TOOLING

MACHINING

CASTING

PROTOTYPING

PILOT LOTS

SERIES PRODUCTION

WORLD WIDE SHIPPING

END TO END LOGISTICS

Page 6: Truck & Trailer Axle Parts

Metal Cast:

a. Ductile Iron (Grade EN-GJS 400-15~EN-GJS 600-3)

b. Cast Iron (EN-GJL 200~EN-GJL 250)

Moulding Systems:

a. High Pressure Moulding Line from (HWS) Heinrich Wagner Sinto (650 x 550 x 250)/2 Siemens 57

b. Chemically Bonded Sand

Casting Weight: 5Kg-45Kg

Melting Capacity: 9,000 Tons/Year; Full Induction Melting (Inductotherm)

Casting Simulation/Optimization

Metal Treatment by Sandwich Process

Eirich Sand System

Core Shop (fordath, Ropewerk, Vogel & Schemmann)

Shot-Blast and Tumb-Blast machines; Wheelabrator

Pattern Shop: Equipped with dedicated CAD/CAM facility

FOUNDRY

www.rastgar.com

Page 7: Truck & Trailer Axle Parts

MACHINING

Design Analysis, FEA

Dedicated Tool Room with CAD/CAM for developing tooling, fixtures, gauges for new parts.

CNC Horizontal Machining Centers (1000mm x 800mm x 850mm x 0.001 Rotary Table)

CNC Vertical Lathe Machines (Maximum Turning Dia 630mm)

CNC Machining Centers with Multiple Pallets (560mm x 430mm x 570mm)

Grinding Machines

www.rastgar.com

Page 8: Truck & Trailer Axle Parts

QUALITY CONTROL AND TESTING

Optical Emission Spectrometer (17 Channel)

CMM (Coordinate Measuring Machine) (700mm x 700mm x 600mm)

CE Meter Analysis

Metallurgical Analysis

Image Analyzer for metal phase analysis

Ultrasonic Nodularity Tester

Sand Permeability and Mould Hardness testing equipment

Universal Testing Machine (UTS) for Standard Test Bar

Universal Testing Machine (UTS) for Cross Sectional Sample from Components

Surface Roughness Tester

Coating Surface Tester

Profile Projector

Burst Test Machine

Impact Testing at subzero temperature in cryogenic Chamber (-30 C)

Ultrasonic Flaw Detector

www.rastgar.com

Page 9: Truck & Trailer Axle Parts

MEMBERSHIPS

German Foundry Association

ICME (Institute of Cast Metal Engineers)

AMA (American Management Association)

PIM (Pakistan Institute of Management)

Pakistan Institute of Quality Productivity

Member Employers Federation of Pakistan

PFA (Pakistan Foundry Association)

Islamabad Chamber of Commerce and Industry

Rawalpindi Chamber of Commerce and Industry

www.rastgar.com