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Vertical Machining Center

TMV-850Qll/1050Qll

Trust & Technology

TM

V-8

50

QII

/10

50

QII

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8.0

5.0

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Shuzhou Tong-yu Machine & Tool Co., Ltd.

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Honor Seiki Co., Ltd.

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Asia Pacific Elite Corp.

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Quick-Tech Machinery Co., Ltd.

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ANGER Machining GmbH

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TMV-850Qll/1050Qll

01 TMV-850Qll/1050Qll Vertical Machining Center 02 TMV-850Qll/1050Qll Vertical Machining Center

● TMV-850Qll and TMV-1050Qll are the upgraded versions that allow the rapid traverse of up to 48 m/min. The rapid automatic tool changer shortens the T to T time less than 2 seconds. These features will provide the best investment return to the customers.

● Excellent C type mechanical structure design provides high machine rigidity. It also assures excellent positioning accuracy during high speed and preci-sion machining.

● The integrated ergonomic working table design and friendly operating panel improves operating efficiency.

● Spindle thermal distortion compensation is available. It not only monitors the temperature change in machine structure and feeding axis, but also engages the compensation in spindle to enhance the machining stability.

CONTENTS03 Main structure

08 Examples of application

09 Peripheral accessories

10 Tongtai- Technical Application Center

11 Spindle output and torque chart

12 Machine dimension

13 Optional

14 Specifications

Machine main specifications

TMV-850QII

850 / 600 / 530

950 x 600

TMV-1050QII

1,050 / 600 / 530

1,100 x 600

Item

X/Y/Z travel

Spindle speed

Rapid traverse

Table size

Max. loading capacity

Servo motor

Max. tool weight

Tool capacity

Unit

mm

rpm

m/min

mm

kg

kW

kg

pc

8,000 (10,000) (15000)

48 / 48 / 48

800

4.5 / 4.5 / 5.5

7

24 (30)


Main structure

X/Y/Z axis specificationTravelX/Y/Z axis

TMV-850Qll 850 / 600 / 530 mm

TMV-1050Qll 1,050 / 600 / 530 mm

Rapid traverseX/Y/Z axis 48/48/48 m/min

Ballscrew & rigid linear guide way

Servo motor

Chip-proof telescopic cover

Finite Element Analysis – FEAFEA is applied in the machine design to ensure structural integrity. It benefits on high riqidity, high accuracy, and excel-lent productivity

Ergonomic designThe ergonomic design facilitates the operator in moni-toring the production process during program editing. It reduces mistakes and improves working efficiency.

Preloaded BallscrewsWe make pre-tensions on ball screws to maintain the positioning precision under the influence of thermal expansion effect on ball screws and meanwhile to decrease the bearing loads on ball screws.

Chips removal designDual chip augers are standard and the flushing system is optional for increasing the ability of chip disposal and decreasing the cleansing time.


Main structure

Belt type spindle

StandardBelt-type : 8,000 rpm

Optional Belt-type : 10,000 rpm

Direct-drive type (Opt.)

Direct-drive type : 8,000 rpm、10,000 rpm

Direct-drive motor

Automatic Tool ChangerIn TMV-850Qll and TMV-1050Qll series, the standard capacity of the tool magazine is 24 pieces. It uses a rapid tool changer to shorten idle time and achieves the goal of high efficiency machining.

Tool capacity 24 (30) pcs

Tool changing timeT to T : 2.0 sec

C to C : 3.4 sec

Spindle with air purge and labyrinth design avoids coolant and metal chips into the spindle.

Spindle with air purge and labyrinth design avoids coolant and metal chips into the spindle.

Flexible coupling

‧Spindle is connected with motor by coupling

‧Spindle cooler is available

‧Coolant through spindle is available (αT8 motor only)

Coolant through spindle (C.T.S)(Opt.)αT8 motor only

‧Spindle is connected with motor by belt

‧Coolant through spindle is available

‧Spindle cooler is available

Spindle cooler (Opt.) To reduce the thermal displacement, spindle chiller is available as optional equipment, which could automati-cally adjusted spindle temperature according to machine temperature.

Spindle cooler (Opt.) To reduce the thermal displacement, spindle chiller is available as optional equipment, which could automati-cally adjusted spindle temperature according to machine temperature.

Coolant through spindle (C.T.S)(Opt.)The coolant through spindle is available. It improves machining speed and extends the tool life. Moreover, it allows efficient metal chip removal during deep hole machining and improves the workpieces’ precision.


Main structure Examples of application

600 mmTMV-850QII : 950 mm

TMV-1050QII : 1,100 mm

Working area

Working area (L×W×H)

Table size (L×W)

Unit : mm

Unit : mm

Maximum table load 800 kg

Table height from floor 900 mm

L

W

950

850QII

600

1,100

1050QII

600

L

W

H

850

850QII

600

530

1,050

1050QII

600

530

Max. table load800 kg

600 mm 530 mm

TMV-850QII : 850 mm

TMV-1050QII : 1,050 mm

100 mm

Max.

Machining modes comparison

Cycle time comparison

0 %

Machining Drilling Tapping

100 %

105 %

110 %

115 %

120 %

100 % 100 % 100 %

102 %

106 %

118 %

TMV-850A

TMV-850QII

2% efficiency improvement

10% time saving

0 %

70 %

85 %

90 %

95 %

100 % 100 %

90.06 %

TMV-850A

TMV-850QII

6% efficiency improvement

18% efficiency improving

Machining efficiency improvement testThe below graphs show the comparison between TMV-850A and TMV-850QII. In the practical applications, the TMV-850QII saves 10% more machining time than the TMV-850A. Furthermore, to compare the different machining modes, the TMV-850Q has better performance than TMV-850A , especially in tapping. Fine ground table surface with excellent flatness.

Peripheral accessories


Precision testingFor assuring assembly precision, Tongtai not only sets internal controls through standard operating procedures, but also has established self-checking lists for each machine assembly. Engineers follow the lists to ensure setting and testing for improving the quality of products.

Customization (Opt.)With an excellent R&D team, Tongtai is able to offer customization with optional solutions.

Tongtai- Technical Application Center

TTTSSSPPP

TOTA

L SOLUTION PROVIDER

Customer demandsMachining test & Ensure quality

Deliveryinstruction

After-sales technical service

Solutionplanning

Customize machine development

Communication and experience sharing with

customers and partners

Innovation process & Issue diagnosis &

Staf

f train

ing

R

espo

nse

rapidly &

Technology development S

olution offering

T

rial te

sts

The purpose of T-TAC is to take care of customer’s machining solu-tion actively. Based on the outstanding technical applications, Tong-tai is able and willing to provide advanced machining technologies, machining solutions as well as trial tests to its customers and ensures them of excellent experiences in machine operation, main-tenance convenience and machine availabity.

T-TAC technical and machining solutionsSolutions Contents

Productmanufacture

test

Through the manufacturing progress and jig & fixture plans, Tongtai’s skilled staff will manufacture the first piece for understanding the client’s corresponding demands.

Machiningtechnologies

By introducing innovative technologies and adding the extra functions, T-TAC is available to provide brand-new solutions.

Machinetechnology

Our technical staff will test current problems, which clients have, in the same machine model for processing problem diagnosis and providing possible solutions. Furthermore, our skilled staff is able to provide the services at the client’s factory.

Training T-TAC is open to train current clients, potential customers, agents, teachers/students, and employees and to strengthen their abilities.

Technologyexhibits

T-TAC is also an excellent platform to launch new products/technologies by cooperation with software/hardware suppliers. With presentation of highly reliable products/technologies, it’s possible to provide higher efficiency and availability solutions than currently existing ones.


Unit:mm

Unit:mm

Spindle output and torque chart Machine dimension

Belt type spindle (All series CTS is optional) ● TMV-850QII

● TMV-1050QII

2,000

3,260

2,81

0

2,500

2,000

3,26

0

2,8702,200

Opt. αT8 (11/7 kW) 10,000/15,000 rpm

Opt. βiT12 10,000 rpm

Opt. α12 (15/11 kW) 10,000

Opt. α12 (15/11 kW) 10,000 rpm

0 20001500

4000 6000 8000 10000

5

10

15

20

25

20

40

60

80

100

30 min, S3 60% Operation zone

Continued operation zone

7.5 kW

15 kW

11 kW

5.5 kW

95.5 N m

70 N m

Spindle speed (rpm)

Std. α6 (7.5/5.5 kW) 8,000 rpm (Opt. 10,000 rpm)

2

0 20001500

4000 6000 8000 10000

4

6

8

10

12


連續操作區域10

20

30

40

50

60

5.5 kW5.5 kW

7.5 kW

3.7 kW

47.7 N m

35 N m

Spindle speed (rpm)

Opt. αP15 (9/7.5 kW) 8,000 rpm

3

0 2000750

4000 6000 8000

6

9

7.5 kW7.5 kW

9 kW

5.5 kW

12

40

80

120

160


連續操作區域

114.6 N m

95.5 N m

Spindle speed (rpm)

0 20001500

4000 6000 8000 10000

5

10

15

20

25

20

40

60

80

100


Continued operation zone

7.5 kW

15 kW

11 kW

5.5 kW

95.5 N m

70 N m

Spindle speed (rpm)

0

5

10

15

20

0 3000 6000 9000 12000 150004000

15 kW 10 min

11 kW 30 min

7.5 kW Cont.

Spindle speed (rpm)

0

30

60

90

120

9.5 N m7 N m4.8 N m

1500

26 N m 30 min18 N m Cont.

36 N m 10 min

48 Nm Cont.

95 Nm 10 min

70 Nm 30 min

High speed winding

Low speed winding

0

15

30

45

60

75

90

105

0

5

10

15

20

0 2000 4000 6000 8000 10000

Spindle speed (rpm)

95.4 N m

70 N m

52.5 N m11 kW Cont.

15 kW 15min

11 kW 60min

Direct-drive type (All series CTS is optional)

Output [kW] Torque [N m]


Output [kW] Torque [N m] Output [kW] Torque [N m]



13 TMV-850Qll/1050Qll Vertical Machining Center 14TMV-850Qll/1050Qll Vertical Machining Center

Optional accessories Specifications

mm

kg

mm

mm

rpm

mm

mm

m/min

mm/min

pc

mm

mm

mm

kg

kW

kW

mm

kg

Table

Spindle

Travel

Feed

ATC

Motors

Machine size

Controller

800

900

18x5

7/24 Taper No.40

8,000 (10,000) (15,000)

100-630

48 / 48 / 48

1-12,000

BT-40

24 (30)

Ø89

Ø125

250

7

7.5/5.5 (9/7.5) (15/11)

4.5/4.5/5.5

FANUC 0i-MF

TMV-850QII

950 x 600

850 / 600 / 530

2,200 x 3,260 x 2,810

5,500

TMV-1050QII

1,100 x 600

1,050 / 600 / 530

2,500 x 3,260 x 2,810

5,900

SpecificationItem Unit

Table size (L×W)

Max. table load

Table height from floor

T-slot (size×No.)

Spindle taper

Spindle speed

X/Y/Z axis travel

Spindle nose to table

X/Y/Z axis rapid traverse

Cutting feedrate

Tool shank

Tool capacity

Max. tool diameter

Max. tool diameter(w/o adjacent tool)

Max. tool lenght

Max. tool weight

Spindle motor (50% ED)

X/Y/Z axis servo motor

Width x Depth x Height

Weight

Spindle chiller 4th axis

Oil skimmer Chip conveyor

Oil mist collector Coolant gun

Sub-operation box

Tri-color warming light

A/C for electrical cabinet Transformer

Tool breakage detector

Coolant through spindle

◎ Specifications may be changed without prior notifications

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