ts 2 and ts 2/c conveyor modules · ref. # s description qty. part number recommended price...

DANGER

BOSCH

TS 2 and TS 2/C Conveyor ModulesSpare Parts ListingPublication Number: 8981500170 10/00

13

2

8

9

7

4

5

610

LEFT

RIGHT

Modular Transfer Systems

��

��

�

24

23

201922

21

2019

21

25

25

1

24

3

2627

106

7

8

5

18

17

1213

1514

911

16

Table of Contents

AS 2/M Center Mount Drive ...............................................................................................................2

AS 2/H-M Heavy Duty Center Mount Drive ........................................................................................6

AS 2/S Side Mount Drive....................................................................................................................8

UM 2 Return ......................................................................................................................................12

TS 2/C Carousel Drive ......................................................................................................................14

Drive Balancer for Carousel Drives ..................................................................................................18

Conveyor Profiles SP 2 and SP 2/C .................................................................................................20

BS 2 Transverse Conveyor-Center Mount Motor ..............................................................................22

BS 2 Transverse Conveyor-Side Mount Motor..................................................................................24

BS 2/O Transverse Conveyor ...........................................................................................................26

BS 2/T Transverse Conveyor-Center Mount Motor ..........................................................................28

BS 2/T Transverse Conveyor-Side Mount Motor ..............................................................................32

BS 2/TE Transverse Conveyor-Center Mount Motor ........................................................................36

BS 2/TE Transverse Conveyor-Side Mount Motor ............................................................................38

BS 2/M Transverse Conveyor-Center Mount Motor .........................................................................40

BS 2/M Transverse Conveyor-Side Mount Motor .............................................................................42

BS 2/K Transverse Conveyor-Center Mount Motor ..........................................................................44

BS 2/K Transverse Conveyor-Side Mount Motor .............................................................................48

Gearbox and Motor Options for BS 2 Type Conveyors and KE 2 Curves ........................................52

Toothed Belt Length Calculation for BS 2 Type Conveyors .............................................................53

KE 2/90 Powered Curve ...................................................................................................................54

KE 2/180 Powered Curve .................................................................................................................58

KE 2/90-O Non-Powered Curve .......................................................................................................64

KE 2/180-O Non-Powered Curve .....................................................................................................66

RK 2 Roller Curve ..............................................................................................................................70

EQ 2/E Mounting Kit .........................................................................................................................72

Tandem Lift-Transverse Unit Drive Kit ..............................................................................................74

EQ 2/U Lift Transverse Unit ..............................................................................................................76

EQ 2/U2 Lift Transverse Unit ............................................................................................................82

HQ 2/T Lift Transverse Unit ..............................................................................................................86

HQ 2/O Lift Transverse Unit .............................................................................................................92

Electric Lift Rotate Unit .....................................................................................................................98

HP 2/E Pallet Lift ............................................................................................................................100

HP 2 Lift Position Unit .....................................................................................................................102

HP 2/K Lift Position Unit for Force Absorption ..............................................................................104

Lift Gate ..........................................................................................................................................106

Vertical Pallet Transfer Unit ............................................................................................................108

Stop Gate and Cushioned Stop Gate .............................................................................................110

Rocker Stop ....................................................................................................................................112

WKZ Belt Welding Kit ......................................................................................................................114

Discontinued or Old-Style Modules

TS 2/C In-Line Drive .......................................................................................................................116

TS 2/C In-Line Drive (Old Style) ....................................................................................................120

TS 2/C Carousel Drive (Old Style) ................................................................................................124

TS 2/C Flat-Top Chain Return ........................................................................................................ 128

TS 2/C Flat-Top Chain Return (Old Style) ..................................................................................... 130

BS 2 Transverse Conveyor (Old Style) .......................................................................................... 132

BS 2/T Transverse Conveyor (Old Style) ....................................................................................... 138

BS 2/O Transverse Conveyor (Old Style) ......................................................................................146

DS 2/90° Turntable ........................................................................................................................150

DS 2/180° Turntable ......................................................................................................................152

2

4

7

87

5

2

11

5

4

3

1011

8

10

3

1

12

9

9

9.1

9.2

9.19.2

6

6

6.16.2

6.3

6.1

6.26.3

RIGHT

LEFT

3 842 999 083 AS2/M Center-Mount Drive

4

7

87

5

2

11

5

4

3

1011

8

10

3

1

12

9

9

9.1

9.2

9.19.2

6

6

6.16.2

6.3

6.1

6.26.3

RIGHT

LEFT

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

S – Recommended Spare Part

3

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

Customer Application Notes:


1 Housing, right, complete 1 38421983322 Housing, left, complete 1 38421983333 S Guide profile 2 38423052104 Belt scraper 2 38423052115 Clamp bar kit 2 89810000116 S Idler wheel assembly 2 38421983406.1 Idler wheel housing 2 please call6.2 S Bearing 2 19009051786.3 Retainer 2 please call7 Spacer ring 2 38423052128 S Retainer 2 29166500429 S Drive wheel assembly 2 38421983419.1 Drive wheel housing 2 38423052099.2 S Bearing 2 190090517810 Side cover 2 384222369911 Side cover fasteners 8 2910541162

12 S Gearmotors, complete (select one) 1380V,50Hz Motor 4.5, 6, 9,12, & 15 m/min. 1 8981001830415V,50Hz Motor 4.5, 6, 9,12, & 15 m/min. 1 8981001830440V,60Hz Motor 4.5, 6, 9,12, & 15 m/min. 1 8981001830480V,60Hz Motor 4.5, 6, 9,12, & 15 m/min. 1 8981001830

500V,50Hz Motor 4.5, 6, 9,12, & 15 m/min. 1 8981001831575V,60Hz Motor 4.5, 6, 9,12, & 15 m/min. 1 8981001831



380V,60Hz Motor 4.5, 6, 9,12, & 15 m/min. 1 8981001833

380V,50Hz Motor 18 m/min. 1 8981001834415V,50Hz Motor 18 m/min. 1 8981001834440V,60Hz Motor 18 m/min. 1 8981001834480V,60Hz Motor 18 m/min. 1 8981001834

500V,50Hz Motor 18 m/min. 1 8981001835575V,60Hz Motor 18 m/min. 1 8981001835

440V,50Hz Motor 18 m/min. 1 8981001836500V,60Hz Motor 18 m/min. 1 8981001836

208V,60Hz Motor 18 m/min. 1 8981001837220V,60Hz Motor 18 m/min. 1 8981001837380V,60Hz Motor 18 m/min. 2 8981001837

4


13

16

RIGHT

LEFT

14

15

16

19

17

18

20

21



5




13 S Reducers (select one) 1Reducer, 15 m/min. 1 3842503068Reducer, 6 & 12 m/min. 1 3842503069Reducer, 4.5,9, & 18 m/min. 1 3842503070

14 S Gearmotor fasteners 2 2910141203

15 Strut profile 60 x90 mm 1 please call16 Fastener 4 2911061201

17 Hex Drive Shafts (select one)Hex Drive Shaft / 160 mm width 1 3842506854Hex Drive Shaft / 240 mm width 1 3842506855Hex Drive Shaft / 320 mm width 1 3842506856Hex Drive Shaft / 400 mm width 1 3842506857Hex Drive Shaft / 480 mm width 1 3842506858Hex Drive Shaft / 560 mm width 1 3842506859Hex Drive Shaft / 640 mm width 1 3842506860Hex Drive Shaft / 720 mm width 1 3842506861Hex Drive Shaft / 800 mm width 1 3842506862

18 Cover tube 119 S Retainer 2 2916650017

20 Hex spacer shaft (select one) 1 3842992746Hex spacer shaft / 160 mm width 1 3842506863Hex spacer shaft / 240 mm width 1 3842506864Hex spacer shaft / 320 mm width 1 3842506865Hex spacer shaft / 400 mm width 1 3842506866Hex spacer shaft / 480 mm width 1 3842506867Hex spacer shaft / 560 mm width 1 3842506868Hex spacer shaft / 640 mm width 1 3842506869Hex spacer shaft / 720 mm width 1 3842506870Hex spacer shaft / 800 mm width 1 3842506871

21 Fastener 1 2910141201

*N.S. Drive/Return connection kit 1 3842179574

*NOT SHOWN AT LEFT

6

RIGHT

LEFT

4

8

109

6 7

111

3

3

5

2

TS 2 Heavy Duty Belt Drive AS 2/H-M



7



1 Wheel, Drive 2 38421983412 S Gear Reducer 6m/min 1 3842517558

S Gear Reducer 9m/min 1 3842517558S Gear Reducer 12m/min 1 3842517557S Gear Reducer 18m/min 1 3842517557

3 S Profile, Guide DR/RET 2 38423052104 Hex Drive Shaft 300 mm/center mount 1 8981009950

Hex Drive Shaft 400 mm/center mount 1 3842506857Hex Drive Shaft 600 mm/center mount 1 8981009951Hex Drive Shaft 800 mm/center mount 1 3842506862Hex Drive Shaft 1000 mm/center mount 1 8981009952Hex Drive Shaft 300 mm/side mount 1 8981010480Hex Drive Shaft 400 mm/side mount 1 3842010481Hex Drive Shaft 600 mm/side mount 1 8981010482Hex Drive Shaft 800 mm/side mount 1 3842010483Hex Drive Shaft 1000 mm/side mount 1 8981010484

5 S Motor, Nema 208-230 460/60 1 8981008959S Motor, Nema 575/60 1 8981008960S Motor, IEC 380/50 1 8981009725S Motor, IEC 415/50 1 8981009726S Motor, IEC 440/50 1 8981009727S Motor, IEC 500/50 1 8981009728

6 Wheel, Idler 2 38421983407 S DIN 471 65x2.5 Ring, Ext. RET 2 29166500428 S Key, Parallel 2 89810020709 Scraper, Belt 2 384230521110 S DIN 1477 4x12 4 291774009511 S DIN 471 30x1.5 Ring, EXT. RET 2 2916650017

TS 2 Heavy Duty Belt Drive AS 2/H-M

8

RIGHT

LEFT

3

1

4

10

11

87

6

5

14

11

9

43

78

12 11

6

2

5

13

9

9.19.2

6

6.16.2

6.3

6.1

6.26.3

6.3

6.26.1

9.1

9.2

3 842 999 190 AS2/S Side-Mount Drive



9




1 Housing, right, complete 1 38421983322 Housing, left, complete 1 38421983333 S Guide profile 2 38423052104 Belt scraper 2 38423052115 Clamp bar kit 2 89810000116 S Idler wheel assembly 2 38421983406.1 Idler wheel housing 2 please call6.2 S Bearing 2 19009051786.3 S Retainer 2 please call7 Spacer ring 2 38423052128 S Retainer 2 29166500429 S Drive wheel assembly 2 38421983419.1 Drive wheel housing 2 38423052099.2 S Bearing 2 190090517810 S Side cover 1 384222369911 Side and Flange cover fasteners 8 291054116212 Flange cover 1 384219833813 Flange 1 384219833714 S Gearmotor, (select one) 1

380V,50Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001830415V,50Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001830440V,60Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001830480V,60Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001830

500V,50Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001831575V,60Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001831

440V,50Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001832500V,60Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001832

208V,60Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001833220V,60Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001833380V,60Hz Motor 4.5, 6, 9,12, & 15 m/min 1 8981001833

380V,50Hz Motor 18 m/min 1 8981001834415V,50Hz Motor 18 m/min 1 8981001834440V,60Hz Motor 18 m/min 1 8981001834480V,60Hz Motor 18 m/min 1 8981001834

500V,50Hz Motor 18 m/min 1 8981001835575V,60Hz Motor 18 m/min 1 8981001835

440V,50Hz Motor 18 m/min 1 8981001836500V,60Hz Motor 18 m/min 1 8981001836

208V,60Hz Motor 18 m/min 1 8981001837220V,60Hz Motor 18 m/min 1 8981001837380V,60Hz Motor 18 m/min 2 8981001837

10


18

21

19

20

22

23

17

15

16

18

21

RIGHT

LEFT



11




15 S Reducer (select one)Reducer, 15 m/min 1 3842503068Reducer, 6 & 12 m/min 1 3842503069Reducer, 4.5,9, & 18 m/min 1 3842503070

16 Gearmotor fastening kit 1 2910141203

17 Strut profile 60 x 90 mm 1 please call18 Fasteners 4 2911061201

19 S Hex Drive Shaft (select one)Hex Drive Shaft / 160 mm width 1 3842506845Hex Drive Shaft / 240 mm width 1 3842506846Hex Drive Shaft / 320 mm width 1 3842506847Hex Drive Shaft / 400 mm width 1 3842506848Hex Drive Shaft / 480 mm width 1 3842506849Hex Drive Shaft / 560 mm width 1 3842506850Hex Drive Shaft / 640 mm width 1 3842506851Hex Drive Shaft / 720 mm width 1 3842506852Hex Drive Shaft / 800 mm width 1 3842506853

20 Cover tube 1 384299203921 Retainer 2 2916650017

22 Hex spacer shaft (select one)Hex spacer shaft / 160 mm width 1 3842506863Hex spacer shaft / 240 mm width 1 3842506864Hex spacer shaft / 320 mm width 1 3842506865Hex spacer shaft / 400 mm width 1 3842506866Hex spacer shaft / 480 mm width 1 3842506867Hex spacer shaft / 560 mm width 1 3842506868Hex spacer shaft / 640 mm width 1 3842506869Hex spacer shaft / 720 mm width 1 3842506870Hex spacer shaft / 800 mm width 1 3842506871

23 Fastener 1 2910141201


*NOT SHOWN AT LEFT

12

3 842 999 090 UM 2 Return

RIGHT

LEFT

13

14

3

1

3

6

4

78

5

6

78

9

10

4

6

78

910

7 8

6

5

11

2

6.1

6.26.3

6.1

6.26.3

6.36.2

6.1

6.16.2

6.3

12

12



13



3 842 999 090 UM 2 Return

1 Housing, right 1 38421983352 S Housing, left 1 38421983343 S Guide profile 2 38423052104 Belt scraper 2 38423052115 Clamp bar kit 2 89810000116 S Idler wheel assembly 4 38421983406.1 Idler wheel housing 4 please call6.2 S Bearing 4 19009051786.3 S Retainer 4 please call7 Spacer ring 4 38423052128 Retainer 4 29166500429 S Side cover 2 384222369910 Side cover fasteners 8 2910541162

11 S Strut profile 1 384299045412 Fastening kit 1 2910141438

13 S Hex spacer shaft 1 384299274614 Fastener 1 2910141201


* NOT SHOWN AT LEFT

14

TS 2/C Carousel Drive

DANGER

BOSCH

1

23

4

5

6

7 7

7

8

8

9

1011

12.1

12.2

12.2

12.3

12.3

12.4

12.4

12.5

12.5

13

13

14

15-A

15-B

1516

16

16

16

17

17 17

17

14



15




1 S Drive motor 1208-230, 460/60 VAC, 1 HP 8981012081575/60 VAC, 1 HP 8981012082208-230, 460/60 VAC, 1.5 HP 8981012083575/60 VAC, 1.5 HP 8981012084208-230, 460/60 VAC, 2 HP 8981012544575/60 VAC, 2 HP 8981012545208-230, 460/60 VAC, 3 HP 8981012546575/60 VAC, 3 HP 8981012547

2 S Coupling 1 please call3 S Gear reducer 1

50:1, 9 m/min 898101209540:1, 12 m/min 898101209625:1, 18 m/min 8981012097

4 S Lower drive shaft 1bwt = 160 mm 8981012104bwt equal to or greater than 240 mm 8981012103

5 Cover panel, right 1bwt = 160 mm 8981012555bwt equal to or greater than 240 mm 8981004787

6 Cover panel, left 1 89810047877 S Flange bearing 3 89810120708 S Sprocket, 18 T, #50-2 2 89810120769 S Drive chain kit, 55 pitches + master link 1 898101206910 S Tensioner 1 898101206411 Angle bracket 1 898101206512 S Idle wheel assembly 212.1 Idle wheel 898100178012.2 Bearing 898101254312.3 Idler shaft 898101317012.4 Washer 898100178612.5 Bolt, M8 x 25, DIN 7991 2910541244

13 Side plate 2 898101206814 S Guide block 2 898101207215-A S Chain guide, front 4 898100177715-B S Chain guide, rear 4 898100177816 S Guide profile, outer 8981000437/...

Long section (904 mm) 2 */904Short section (95 mm) 2 */95

17 S Guide profile, inner 8981000438/...Long section (904 mm) 2 */904Short section (95 mm) 2 */95

16


NGER

18.1

18.1 18.2 18.3

18.3

18.418.5

19.1

19.1

19.2

19.2

19.3

19.3

19.4

19.419.5

20

21

22

23

23

24

24

25

25



17




18 S Upper drive shaft assembly18.1 Sprocket, #40 22 T 2 898101207318.2 Woodruff key, ANSI #1208 2 898101190918.3 Cone point set screw, 3/8-16 x 1/2" 6 898101191018.4 Retaining ring DIN471 40 x 1.75 2 291665002018.5 Upper drive shaft 1 8981992140/...

bwt = 160 mm */340bwt = 240 mm */420bwt = 320 mm */500bwt = 400 mm */580bwt = 480 mm */660

19 S Idle sprocket assembly 219.1 Idle shaft 898100177419.2 Idle sprocket, #40 22 T 898101207819.3 Bearing 898101207919.4 Washer 898100178619.5 Retaining ring DIN 471 32 x 1.5 291665001920 Cover plate, top 1

bwt = 160 mm 8981012085bwt = 240 mm 8981012086bwt = 320 mm 8981012087bwt = 400 mm 8981012088bwt = 480 mm 8981012089

21 Cover plate, rear 1bwt = 160 mm 8981012090bwt = 240 mm 8981012091bwt = 320 mm 8981012092bwt = 400 mm 8981012093bwt = 480 mm 8981012094

22 Cover, plate, front 1bwt = 160 mm 8981012098bwt = 240 mm 8981012099bwt = 320 mm 8981012100bwt = 400 mm 8981012101bwt = 480 mm 8981012102

23 S Chain guard 2 898101207424 S Roller 4 898101192925 S Chain guide block 2 8981001778

18

Drive Balancer

DANGER

460 VOLTS

STOP

EMERGENCY

STOP

FAULT

START

ALARM

MOTOR

JOG

MOTOR

CONVEYOR

1, 2, 3, 4, 5(Inside Cabinet)



19



Drive Balancer

1 S Reflective tape 1 89810047582 S Omron photoeye switch 1 89810093023 S Quick disconnect cable, right angle 1 89810133174 S Analog photo sensor 1 89810113235 S Fiber optic cable 1 8981011324

20

Conveyor Profiles SP 2 and SP 2/C

��

��

1

2

3

4

5

SP 2 SP 2 (Old)

Belt Guide Profile

TS 2 Belt Conveyor Profiles SP 2

TS 2/C Flat-Top Chain Conveyor Profiles SP 2/C



21



Conveyor Profiles SP 2 and SP 2/C

TS 2 Belt Conveyor Profile

Please include length in mm when ordering, for example:For a conveyor profile 1260 mm long, enter: 3842xxxxxx/1260

Guide profiles should be ordered 2 mm shorter than the matchingconveyor profile, for example:Conveyor profile = 1260 mm, guide profile = 1258 mm.

SP 2 Belt Profile(New) 2 3842992652/...SP 2 Belt Profile (Old) 2 3842992884/...Belt Guide Profile 2 3842992651/...

TS 2/C Flat-Top Chain Conveyor Profile

Please include length in mm when ordering, for example:For a conveyor profile 1260 mm long, enter: 3842xxxxxx/1260

Guide profiles should be ordered 2 mm shorter than the matchingconveyor profile, for example:Conveyor profile = 1260 mm, guide profile = 1258 mm.

1 SP 2/C Flat-Top Chain Profile 2 8981992061/....2 S Inner Guide Profile 2 8981992088/...3 S Outer Guide Profile 2 8981992089/...4 S Return Guide Profile 4 8981992061/...5 S Guide Profile Locking Pin 12 2917741035/...

22

3 842 999 716 BS 2 Center-Mount Motor (new style)

24

23

201922

21

2019

21

25

25

1

24

3

2627

106

7

8

5

18

17

1213

1514

911

16



23



3 842 999 716 BS 2 Center-Mount Motor (new style)

1 S Hex shaft socket cover 2 38422354672 S Hex shaft, /... = length in mm 1

bwt = 240 mm 8981014608bwt = 320 mm 8981014607bwt = 400 mm 8981014529bwt = 480 mm 8981014531bwt = 560 mm 8981014520bwt = 640 mm 8981014522bwt = 720 mm 8981014524bwt = 800 mm 8981014525

3 S Coupling, male to female (bwt = 240 mm) 1 3842218920S Coupling, male to female (bwt = 320 - 800 mm) 2 3842218920

4 S Cover tube 1bwt = 240 mm 3842507757bwt = 320 mm 3842992038bwt = 400 mmbwt = 480 mmbwt = 560 mmbwt = 640 mmbwt = 720 mmbwt = 800 mm

5 S Belt guide profile (* = length in mm) 2 3842992679/...6 S Gearbox 1 see page 527 S Motor 1 see page 52

Data from other pages8 S Toothed belt (Anti-static) 2 3842992517/...

(Non-conductive) 2 3842992514/...9 S Lower bearing housing 2 384251689410 S Toothed belt pinion 2 384251680411 S Grooved ball bearing 4 190090517512 S Spring 2 384251967313 S Spring holder 2 384251967414 S Belt guide roller 4 384251683315 S Friction washer 8 384251766716 S Upper bearing housing 2 384251689617 S Guide 2 384251689818 S Outer pallet guide 2 384251690019 S Return roller 4 384232899620 S Return roller axle 4 384251691221 S Return positioning disc 8 384251816622 S Return housing 2 384251685223 S Return roller clamp 2 384251685324 S Return pallet guide 2 384251685425 S Set pin 8 384251689926 S Coupling, male to male 1 384221892127 S Adapter flange 1 3842235484

24

3 842 999 716 BS 2 Side-Mount Motor (new style)

1

2 43

5

6

8

910

25

14

11

15

16

17

1213

1819

27

26

7

2021

24

23

20

21

22

19

25



25



3 842 999 716 BS 2 Side-Mount Motor (new style)

1 S Hex shaft socket cover 2 38422354672 S Hex shaft 1




5 S Belt guide profile (* = length in mm) 2 3842992679/...6 S Gearbox 1 see page 527 S Motor 1 see page 52

Data from other pages8 S Toothed belt (Anti-static) 2 3842992517/...


26

3 842 999 724 BS 2/O (new style)

1

24

3

3

5

6

22

21

1822

17

19

23

16

15

14

23

7

12

13

1011

191822

98



27



3 842 999 724 BS 2/O (new style)





5 S Belt guide profile (* = length in mm) 2 3842992679/...6 S Toothed belt (Anti-static) 2 3842992517/...

(Non-conductive) 2 3842992514/...7 S Lower bearing housing 2 38425168948 S Toothed belt pinion 2 38425168049 S Grooved ball bearing 4 190090517510 S Spring 2 384251967311 S Spring holder 2 384251967412 S Belt guide roller 4 384251683313 S Friction washer 8 384251766714 S Upper bearing housing 2 384251689615 S Guide 2 384251689816 S Outer pallet guide 2 384251690017 S Return roller 4 384232899618 S Return roller axle 4 384251691219 S Return positioning disc 8 384251816620 S Return housing 2 384251685221 S Return roller clamp 2 384251685322 S Return pallet guide 2 384251685423 S Set pin 8 3842516899

28

3 842 999 722 BS 2/T Center-Mount Motor (new style)

120

20

16

26

12

12

18

18

11

8

1719

22

22

21

21

24

24

25

25

23

23

9

10

28

2

3

3

15

15

14

13

4

67



29





bwt = 240 mm please callbwt = 320 mm 8981014716bwt = 400 mm 8981014717bwt = 480 mm 8981014718bwt = 560 mm 8981014520bwt = 640 mm 8981014522bwt = 720 mm 8981014524bwt = 800 mm 8981014525

3 S Coupling, male to female (bwt = 320 - 480 mm) 2 3842218920S Coupling, male to female (bwt = 480 - 800 mm) 4 3842218920

4 S Toothed LTU drive pulley (bwt = 320 - 480 mm) 2 3842515492or S Toothed LTU drive pulley (bwt = 480 - 800 mm) 2 3842514452


6 S Hex shaft 1bwt = 240 mm 8981011509bwt = 320 mm 8981011506bwt = 400 mm 8981011508bwt = 480 mm 8981011958bwt = 560 mm 8981011130bwt = 640 mm 8981011133bwt = 720 mm 8981011134bwt = 800 mm 8981011137


8 S Belt guide profile (* = length in mm) 2 3842992679/...9 S Gearbox 1 see page 5210 S Motor 1 see page 5211 S Toothed belt (Anti-static) 2 3842992517/...

(Non-conductive) 2 3842992514/...

30

120

20

16

26

12

12

18

18

11

8

1719

22

22

21

21

24

24

25

25

23

23

9

10

28

2

3

3

15

15

14

13

4

67




31



12 S Lower bearing housing 2 384251689413 S Toothed belt pinion 3 384251680414 S Return idler roller 1 384251691115 S Grooved ball bearing 4 190090517516 S Spring 4 384251967317 S Spring holder 4 384251967418 S Belt guide roller 8 384251683319 S Friction washer 16 384251766720 S Upper bearing housing 4 384251689621 S Guide 4 384251689822 S Outer pallet guide 4 384251690023 S Return roller 4 384232899624 S Return roller axle 4 384251691225 S Return positioning disc 8 384251816626 S Set pin 8 384251689927 S Coupling, male to male 1 384221892128 S Adapter flange 1 3842235484


32

3 842 999 722 BS 2/T Side-Mount Motor (new style)

120

20

16

26

12

12

18

18

11

8

1719

22

22

21

21

24

24

25

25

23

23

9

10

28

2

3

3

15

15

14

13

4

4 67

5

27



33









6 S Hex shaft 1bwt = 240 mm 8981011509bwt = 320 mm 8981011506bwt = 400 mm 8981011508bwt = 480 mm 8981011958bwt = 560 mm 8981011130bwt = 640 mm 8981011133bwt = 720 mm 8981011134bwt = 800 mm 8981011137



(Non-conductive) 2 3842992514/...

34

120

20

16

26

12

12

18

18

11

8

1719

22

22

21

21

24

24

25

25

23

23

9

10

28

2

3

3

15

15

14

13

4

4 67

5

27




35



12 S Lower bearing housing 2 384251689413 S Toothed belt pinion 3 384251680414 S Return idler roller 1 384251691115 S Grooved ball bearing 4 190090517516 S Spring 4 384251967317 S Spring holder 4 384251967418 S Belt guide roller 8 384251683319 S Friction washer 16 384251766720 S Upper bearing housing 4 384251689621 S Guide 4 384251689822 S Outer pallet guide 4 384251690023 S Return roller 4 384232899624 S Return roller axle 4 384251691225 S Return positioning disc 8 384251816626 S Set pin 8 384251689927 S Coupling, male to male 1 384221892128 S Adapter flange 1 3842235484


36

3 842 999 723 BS 2/TE Center-Mount Motor (new style)

1

23

45

6

7

8

9

1011

12

131416

15

26

19

18202122

25

24

2120

23

2226

27

28

17



37



3 842 999 723 BS 2/TE Center-Mount Motor (new style)


bwt = 240 mm please callbwt = 320 mm 8981014716bwt = 400 mm 8981014717bwt = 480 mm 8981014718bwt = 560 mm 8981014520bwt = 640 mm 8981014522bwt = 720 mm 8981014524bwt = 800 mm 8981014525





(Non-conductive) 2 3842992514/...10 S Lower bearing housing 2 3842 516 89411 S Toothed belt pinion 2 3842 516 80412 S Grooved ball bearing 4 1900 905 17513 S Spring 2 3842 519 67314 S Spring holder 2 3842 519 67415 S Belt guide roller 4 3842 516 83316 S Friction washer 8 3842 517 66717 S Upper bearing housing 2 3842 516 89618 S Guide 2 3842 516 89819 S Outer pallet guide 2 3842 516 90020 S Return roller 4 3842 328 99621 S Return roller axle 4 3842 516 91222 S Return positioning disc 8 3842 518 16623 S Return housing 2 3842 516 85224 S Return roller clamp 2 3842 516 85325 S Return pallet guide 2 3842 516 85426 S Set pin 8 3842 516 89927 S Coupling, male to male 1 3842 218 92128 S Adapter flange 1 3842 235 484

38

3 842 999 723 BS 2/TE Side-Mount Motor (new style)

1

23

45

6

7

8 9

1011

12

13141615

26

19

18

2021

22

25

24

2120

23

2226

27

28

17



39



3 842 999 723 BS 2/TE Side-Mount Motor (new style)








40

3 842 999 717 BS 2/M Center-Mount Motor (new style)

2726

3

34

2

18

17

11612

8

13

1514

9

25

25

1110

21

24

23

2019

22

5.2

6

7

5.1



41



3 842 999 717 BS 2/M Center-Mount Motor (new style)


bwt = 240 mm 3842992521/48bwt = 320 mm 3842992521/96bwt = 400 mm 3842992521/176bwt = 480 mm 3842992521/256bwt = 560 mm 3842992521/336bwt = 640 mm 3842992521/416bwt = 720 mm 3842992521/496bwt = 800 mm 3842992521/576



5.1 S Belt guide profile (* = length in mm) 2 3842992679/...5.2 S Belt guide profile (* = length in mm) 2 3842992679/...6 S Gearbox 1 see page 527 S Motor 1 see page 528 S Toothed belt (Anti-static) 2 3842992517/...


42

3 842 999 717 BS 2/M Side-Mount Motor (new style)

8

24

23

201922

2521

5.1

5.2

27

26

6

7

3

3

11

10

42

18

25

9

1415

1

17

1312

16



43



3 842 999 717 BS 2/M Side-Mount Motor (new style)





5.1 S Belt guide profile (* = length in mm) 2 3842992679/...5.2 S Belt guide profile (* = length in mm) 2 3842992679/...6 S Gearbox 1 see page 527 S Motor 1 see page 528 S Toothed belt (Anti-static) 2 3842992517/...


44

3 842 999 715 BS 2/K Center-Mount Motor (new style)

1201617

18

11

26

415

15

23

2728

19

8

9

10

1214

21

22232425

7

56

13



45








5 S Hex shaft 1bwt = 240 mm 3842992521/155bwt = 320 mm 3842992521/235bwt = 400 mm 3842992521/315bwt = 480 mm 3842992521/395bwt = 560 mm 3842992521/475bwt = 640 mm 3842992521/555bwt = 720 mm 3842992521/635bwt = 800 mm 3842992521/715



(Non-conductive) 2 3842992514/...

46


1201617

18

11

26

415

15

23

2728

19

8

9

10

1214

21

22232425

7

56

13



47




11 S Lower bearing housing 2 384251689412 S Toothed belt pinion 3 384251680413 S Return idler roller 1 384251691114 S Grooved ball bearing 4 190090517515 S Cover tube (L = 53.5 mm) 2 384252267116 S Spring 4 384251967317 S Spring holder 4 384251967418 S Belt guide roller 8 384251683319 S Friction washer 16 384251766720 S Upper bearing housing 4 384251689621 S Guide 4 384251689822 S Outer pallet guide 4 384251690023 S Return roller 4 384232899624 S Return roller axle 4 384251691225 S Return positioning disc 8 384251816626 S Set pin 8 384251689927 S Coupling, male to male 1 384221892128 S Adapter flange 1 3842235484

48

3 842 999 715 BS 2/K Side-Mount Motor (new style)

1201617

18

11

26

415

15

23

27

28

19

8

9

10

1214

21

22232425

7

56

13



49








5 S Hex shaft 1bwt = 240 mm 3842992521/155bwt = 320 mm 3842992521/235bwt = 400 mm 3842992521/315bwt = 480 mm 3842992521/395bwt = 560 mm 3842992521/475bwt = 640 mm 3842992521/555bwt = 720 mm 3842992521/635bwt = 800 mm 3842992521/715



(Non-conductive) 2 3842992514/...

50


1201617

18

11

26

415

15

23

27

28

19

8

9

10

1214

21

22232425

7

56

13



51




11 S Lower bearing housing 2 384251689412 S Toothed belt pinion 3 384251680413 S Return idler roller 1 384251691114 S Grooved ball bearing 4 190090517515 S Cover tube (L = 53.5 mm) 2 384252267116 S Spring 4 384251967317 S Spring holder 4 384251967418 S Belt guide roller 8 384251683319 S Friction washer 16 384251766720 S Upper bearing housing 4 384251689621 S Guide 4 384251689822 S Outer pallet guide 4 384251690023 S Return roller 4 384232899624 S Return roller axle 4 384251691225 S Return positioning disc 8 384251816626 S Set pin 8 384251689927 S Coupling, male to male 1 384221892128 S Adapter flange 1 3842235484

52

Description Qty. Part Number Recommended PriceStocking Qty.

Gearbox Options for BS 2 Type Conveyors and KE 2 Series Curves

Select one from the following:Reducer, 15 m/min. 3842516621Reducer, 12 m/min. 3842503066Reducer, 9 m/min. 3842503067Reducer, 6 m/min. 3842503579

Motor Options for BS 2 Type Conveyors and KE 2 Series Curves

Select one from the following:380V,50Hz motor 6,9, & 12 m/min. 8981001822415V,50Hz motor 6,9, & 12 m/min. 8981001822440V,60Hz motor 6,9, & 12 m/min. 8981001822480V,60Hz motor 6,9, & 12 m/min. 8981001822

500V,50Hz motor 18 m/min. 8981001823575V,60Hz motor 9,12, & 18 m/min. 8981001823

440V,50Hz motor 9 & 12 m/min. 8981001824

208V,60Hz motor 9,12, & 18 m/min. 8981001825220V,60Hz motor 9,12, & 18 m/min. 8981001825380V,60Hz motor 9,12, & 18 m/min. 8981001825

380V,50Hz motor 18 m/min. 8981001826415V,50Hz motor 18 m/min. 8981001826

500V,50Hz motor 18 m/min. 8981001827


Gearbox and Motor Options-BS 2 and KE 2 Units



53



Belt Lengths and Belt Calculation Formulas

Toothed Belt Length Calculation

Standard Belt Lengths for BS 2Transverse Conveyors

StandardBS 2

Lengths

Conveyor Type and Standard Belt Lengths(all values in mm)

410610810

101012101410161018102000220024002600280030003500400045005000

9001300170021002500290033003700407544754875527556756075707580759075

10075

9001300170021002500290033003700407544754875527556756075707580759075

10075

9001300170021002500290033003700407544754875527556756075707580759075

10075

9001300170021002500290033003700407544754875527556756075707580759075

10075

9601360176021602560296033603760414045404940534057406140713581359135

10135

9601360176021602560296033603760414045404940534057406140713581359135

10135

BS 2 BS 2/O BS 2/M BS 2/TE BS 2/T BS 2/K

Belt Length Calculation Formulas for BS 2 Transverse Conveyors

These lengths and calculation formulas are valid for both standard and anti-static belts.Standard Toothed Belts: 3842 992 514/xxxxAnti-Static Toothed Belts: 3842 992 517/xxxxwhere xxxx equals the belt length in mm.

For BS 2, BS 2/O, BS 2/M, and BS 2/TEConveyor Length Belt Length Calculation Formula240 to 1865mm (2 times overall length) + 80mm1870 to 5740mm (2 times overall length) + 75mm5745 to 6000mm (2 times overall length) + 70mm

For BS 2/T and BS 2/KConveyor Length Belt Length Calculation Formula240 to 3475mm (2 times overall length) + 140mm3480 to 6000mm (2 times overall length) + 135mm

Minimum transverse conveyor length equals 240mm, maximum length equals 6000mm.All BS 2 lengths must be ordered in 5mm increments.

54

28

23

22

24

29

2627

25

13

19

18

20

3031

4

1

21

7

32

34

33

35

36

3714

5

1514

16

17

38

12

3

2

68

1011

97

3 842 999 727 KE 2/90 Curve



55



3 842 999 727 KE 2/90 Curve

1 Base plate 1bwt = 160 mm 3842522412bwt = 240 mm 3842522413bwt = 320 mm 3842522414bwt = 400 mm 3842522415

2 S Guide rollerbwt = 160 mm 1 3842519552bwt = 240 mm 4 3842519552bwt = 320 mm 5 3842519552bwt = 400 mm 6 3842519552

3 S Pinch roller 2 38425195534 Outer pallet guide 1

bwt = 160 mm 3842517473bwt = 240 mm 3842517474bwt = 320 mm 3842517475bwt = 400 mm 3842517476

5 Inner pallet guide 1pallet = 160 mm x 160 mm 3842517478pallet = 160 mm x 240 mm 3842517480pallet = 240 mm x 240 mm 3842517490pallet = 240 mm x 320 mm 3842517492pallet = 320 mm x 320 mm 3842517502pallet = 400 mm x 400 mm 3842517508

6 S Tensioning roller (bwt = 160 mm) 1 3842517649or S Tensioning roller (bwt = 240 - 400 mm) 1 38425175267 S Grooved ball bearing 9 19009051758 S Bearing journal (bwt = 160 mm) 1 3842517650or S Bearing journal (bwt = 240 - 400 mm) 1 38425175309 S Round belt cover (bwt = 160 mm) 1 3842517652or S Round belt cover (bwt = 240 - 400 mm) 2 384251785310 S Hex sleeve 1 384231191811 S Cover tube (bwt = 240 - 400 mm only) 1 384250001312 S Belt section pallet guide 2 384251804313 S Round belt (pre-welded) 1


14 S Male-to-female coupling 2 384221892015 S Cover tube 1

bwt = 160 mm 3842502651bwt = 240 mm 3842922038/60bwt = 320 mm 3842922038/140bwt = 400 mm 3842922038/220

16 S Compression spring 2 384252242517 S Hex shaft 1 3842992521/*

* = L for bwt 160 mm = 107, bwt 240 mm = 155,bwt 320 mm = 235, bwt 400 mm = 315

56

28

23

22

24

29

2627

25

13

19

18

20

3031

4

1

21

7

32

34

33

35

36

3714

5

1514

16

17

38

12

3

2

68

1011

97

3 842 999 727 KE 2/90 Curve



57



18 S Motor, 208/220 V 1 8981001821S Motor, 440/480 V 1 8981001818S Motor, 500 V 1 8981001820S Motor, 575 V 1 8981001819

19 S Gearbox, 12 m/min 1 3842503063S Gearbox, 18 m/min 1 3842503062

20 S Flange 1 384223548421 S Male-to-male coupling 1 384221892122 S Snap ring 8 384251767023 S Toothed belt pinion 4 384251680424 S Upper bearing housing 4 384251689625 S Return roller positioning disc 16 384251816626 S Return roller 8 384232899627 S Return roller axle 8 384251691228 S Toothed belt (L = 340 mm) 4 384251790629 S Guide 4 384251689830 S Lower bearing housing 4 384251689431 S Friction washer 16 384251766732 S Belt guide roller 8 384251683333 S Round belt cover 4 384251785334 S Flanged plate 2 384252242435 S Drive pulley 2 384252249636 S Cover tube 1

bwt = 160 mm side motor 3842502651/10bwt = 240 mm side motor 3842992038/60bwt = 320 mm side motor 3842992038/140bwt = 400 mm side motor 3842992038/220bwt = 160 mm mid motor 3842992038/42bwt = 240 mm side motor 3842992038/122

37 S Hex shaft 1bwt = 160 side motor 3842992521/108bwt = 240 side motor 3842992521/156bwt = 320 side motor 3842992521/236bwt = 400 side motor 3842992521/316bwt = 320 mid motor 3842992521/138bwt = 400 mid motor 3842992521/218

38 S Hex socket cover (mid motor) 2 3842235467or S Hex socket cover (side motor) 1 3842235467

3 842 999 727 KE 2/90 Curve

58

3 842 999 728 KE 2/180 Curve

3231

30

34

28

29

14

13

15

25

2719

23

18

20

6

5

1

9

7

8

12

39

3

4

2.1

1110

26

2122

717

16

24

37

38

35

36

31

33

2



59



3 842 999 728 KE 2/180 Curve


2 Spacer plate 1bwt = 160 mm, A = 90 mm 3842522416bwt = 160 mm, A = 135 mm 3842522417bwt = 240 mm, A = 90 mm 3842522418bwt = 240 mm, A = 135 mm 3842522419bwt = 320 mm, A = 90 mm 3842522420bwt = 320 mm, A = 135 mm 3842522421bwt = 400 mm, A = 90 mm 3842522422bwt = 400 mm, A = 135 mm 3842522423

2.1 S Spacer guide (only for A = 135) 1 38425175353 S Guide roller

bwt = 160 mm 2 3842519552bwt = 240 mm 8 3842519552bwt = 320 mm 10 3842519552bwt = 400 mm 12 3842519552



6 Inner pallet guide 1pallet = 160 mm x 160 mm, A = 90 3842517482pallet = 160 mm x 240 mm, A = 90 3842517484pallet = 160 mm x 160 mm, A = 135 3842517486pallet = 160 mm x 240 mm, A = 135 3842517488pallet = 240 mm x 240 mm, A = 90 3842517494pallet = 240 mm x 320 mm, A = 90 3842517496pallet = 240 mm x 240 mm, A = 135 3842517498pallet = 240 mm x 320 mm, A = 135 3842517400pallet = 320 mm x 320 mm, A = 90 3842517504pallet = 320 mm x 320 mm, A = 135 3842517506pallet = 400 mm x 400 mm, A = 90 3842517510pallet = 400 mm x 400 mm, A = 135 3842517512

7 S Grooved ball bearing 10 19009051758 S Tensioning roller (bwt = 160 mm) 2 3842517649or S Tensioning roller (bwt = 240 - 400 mm) 2 38425175269 S Bearing journal (bwt = 160 mm) 2 3842517650or S Bearing journal (bwt = 240 - 400 mm) 2 384251753010 S Round belt cover (bwt = 160 mm) 2 3842517652or S Round belt cover (bwt = 240 - 400 mm) 4 384251785311 S Hex sleeve 2 384231191812 S Cover tube (bwt = 240 - 400 mm only) 2 3842500013

60

3231

30

34

28

29

14

13

15

25

2719

23

18

20

6

5

1

9

7

8

12

39

3

4

2.1

1110

26

2122

717

16

24

37

38

35

36

31

33

2

3 842 999 728 KE 2/180 Curve



61



13 S Motor, 208/220 V 1 8981001821S Motor, 440/480 V 1 8981001818S Motor, 500 V 1 8981001820S Motor, 575 V 1 8981001819

14 S Gearbox, 12 m/min 1 3842503063S Gearbox, 18 m/min 1 3842503062

15 S Flange 1 384223548416 S Male-to-male coupling 1 384221892117 S Snap ring 8 384251767018 S Toothed belt pinion 4 384251680419 S Upper bearing housing 4 384251689620 S Return roller positioning disc 16 384251816621 S Return roller 8 384232899622 S Return roller axle 8 384251691223 S Toothed belt (L = 340 mm) 4 384251790624 S Guide 4 384251689825 S Lower bearing housing 4 384251689426 S Friction washer 16 384251766727 S Belt guide roller 8 384251683328 S Round belt cover 4 384251785329 S Flanged plate 2 384252242430 S Drive pulley 2 384252249631 S Compression spring 2 384252242532 S Hex shaft 1

bwt = 160 side motor 3842992521/107bwt = 240 side motor 3842992521/155bwt = 320 side motor 3842992521/235bwt = 400 side motor 3842992521/315bwt = 320 mid motor 3842992521/138bwt = 400 mid motor 3842992521/217

33 S Cover tube 1bwt = 160 mm side motor 3842502651/10bwt = 240 mm side motor 3842992038/60bwt = 320 mm side motor 3842992038/140bwt = 400 mm side motor 3842992038/220bwt = 160 mm mid motor 3842992038/42bwt = 240 mm side motor 3842992038/122

34 S Male-to-female coupling 2 384221892035 S Cover tube 1

bwt = 160 mm 3842502651/10bwt = 240 mm 3842992038/60bwt = 320 mm 3842992038/140bwt = 400 mm 3842992038/220

36 S Hex shaft 1bwt = 160 3842992521/107bwt = 240 3842992521/155bwt = 320 3842992521/235bwt = 400 3842992521/315

3 842 999 728 KE 2/180 Curve

62

3 842 999 728 KE 2/180 Curve

3231

30

34

28

29

14

13

15

25

2719

23

18

20

6

5

1

9

7

8

12

39

3

4

2.1

1110

26

2122

717

16

24

37

38

35

36

31

33

2



63



3 842 999 728 KE 2/180 Curve

39 S Round belt (pre-welded) 1bwt = 160 mm, A = 90, L = 1310 mm 3842519035bwt = 160 mm, A = 135, L = 1395 mm 3842519036bwt = 240 mm, A = 90, L = 1790 mm 3842519038bwt = 240 mm, A = 135, L = 1875 mm 3842519043bwt = 320 mm, A = 90 or 135, L = 2355 mm 3842519040bwt = 400 mm, A = 90 or 135, L = 2860 mm 3842519042

37 S Hex socket cover (mid motor) 2 3842235467or S Hex socket cover (side motor) 1 384223546738 S Belt section pallet guide 2 3842518043

64

3 842 999 725 KE 2/90-O Curve

14

13

15

16

17

12

4

1

5

3

2

68

10

11

97

18



65



3 842 999 725 KE 2/90-O Curve





5 Inner pallet guide 1pallet = 160 mm x 160 mm 3842517478pallet = 160 mm x 240 mm 3842517480pallet = 240 mm x 240 mm 3842517490pallet = 240 mm x 320 mm 3842517492pallet = 320 mm x 320 mm 3842517502pallet = 400 mm x 400 mm 3842517508

6 S Tensioning roller (bwt = 160 mm) 1 3842517649or S Tensioning roller (bwt = 240 - 400 mm) 1 38425175267 S Grooved ball bearing 9 19009051758 S Bearing journal (bwt = 160 mm) 1 3842517650or S Bearing journal (bwt = 240 - 400 mm) 1 38425175309 S Round belt cover (bwt = 160 mm) 1 3842517652or S Round belt cover (bwt = 240 - 400 mm) 2 384251785310 S Hex sleeve 1 384231191811 S Cover tube (bwt = 240 - 400 mm only) 1 384250001312 S Round belt (pre-welded) 1


13 S Guide 2 384251804314 S Flanged plate 2 384252242415 S Round belt cover 4 384251785316 S Drive pulley 1 384252249617 S Compression spring 2 384252242518 S Return pulley 1 3842522497

66

3 842 999 726 KE 2/180-O Curve

15

14

6

5

1

2

9

7

8

12

13

3

4

1110

2.1

19

18

1716



67



3 842 999 726 KE 2/180-O Curve


2 Spacer plate 1bwt = 160 mm, A = 90 mm 3842522416bwt = 160 mm, A = 135 mm 3842522417bwt = 240 mm, A = 90 mm 3842522418bwt = 240 mm, A = 135 mm 3842522419bwt = 320 mm, A = 90 mm 3842522420bwt = 320 mm, A = 135 mm 3842522421bwt = 400 mm, A = 90 mm 3842522422bwt = 400 mm, A = 135 mm 3842522423

2.1 S Spacer guide (only for A = 135) 1 3842517535




6 Inner pallet guide 1pallet = 160 mm x 160 mm, A = 90 3842517482pallet = 160 mm x 240 mm, A = 90 3842517484pallet = 160 mm x 160 mm, A = 135 3842517486pallet = 160 mm x 240 mm, A = 135 3842517488pallet = 240 mm x 240 mm, A = 90 3842517494pallet = 240 mm x 320 mm, A = 90 3842517496pallet = 240 mm x 240 mm, A = 135 3842517498pallet = 240 mm x 320 mm, A = 135 3842517400pallet = 320 mm x 320 mm, A = 90 3842517504pallet = 320 mm x 320 mm, A = 135 3842517506pallet = 400 mm x 400 mm, A = 90 3842517510pallet = 400 mm x 400 mm, A = 135 3842517512

7 S Grooved ball bearing 2 19009051758 S Tensioning roller (bwt = 160 mm) 2 3842517649or S Tensioning roller (bwt = 240 - 400 mm) 2 38425175269 S Bearing journal (bwt = 160 mm) 2 3842517650or S Bearing journal (bwt = 240 - 400 mm) 2 3842517530

10 S Round belt cover (bwt = 160 mm) 2 3842517652

68

3 842 999 726 KE 2/180-O Curve

15

14

6

5

1

2

9

7

8

12

13

3

4

1110

2.1

19

18

1716



69



12 S Cover tube (bwt = 240 - 400 mm only) 2 384250001313 S Round belt (pre-welded) 1

bwt = 160 mm, A = 90, L = 1310 mm 3842519035bwt = 160 mm, A = 135, L = 1395 mm 3842519036bwt = 240 mm, A = 90, L = 1790 mm 3842519038bwt = 240 mm, A = 135, L = 1875 mm 3842519043bwt = 320 mm, A = 90 or 135, L = 2355 mm 3842519040bwt = 400 mm, A = 90 or 135, L = 2860 mm 3842519042

14 S Flanged plate 2 384252242415 S Round belt cover 4 384251785316 S Drive pulley 1 384252249617 S Compression spring 2 384252242518 S Return pulley 1 384252249719 S Guide 2 3842518043

3 842 999 726 KE 2/180-O Curve

70

12

11

10

98

7

6

5

4

2

3

5

1

13

7

3 842 213 070 - 082 RK 2 Roller Curve



71



3 842 213 070 - 082 RK 2 Roller Curve

1 Outside wear strip 1 38428904292 Roller curve frame 1 please call3 S Drive chain 20 6 mm roller chain*3.1. S Master link T 107**3.2 S 1/2 link T30*

S Tapered rollers (select one size) 224 Tapered roller - 250 mm NB250

Tapered roller - 300 mm NB300Tapered roller - 350 mm NB350Tapered roller - 400 mm NB400Tapered roller - 500 mm NB500Tapered roller - 600 mm NB600

5 Nut 44 please call6 Inside wear strip 1 38428904287 Screw-on-block 2 not used8 S Drive chain 2 see item #3 above*8.1 S Master link T 107**8.2 S 1/2 link T30*9 Angle 1 please call10 Cover 1 384289043511 Motor mounting plate 1 384289042612 S Gearmotor (select one) 1

380V,50Hz motor 6,9, & 12 m/min. 8981001822415V,50Hz motor 6,9, & 12 m/min. 8981001822440V,60Hz motor 6,9, & 12 m/min. 8981001822480V,60Hz motor 6,9, & 12 m/min. 8981001822575V,60Hz motor 9,12, & 18 m/min. 8981001823440V,50Hz motor 9 & 12 m/min. 8981001824208V,60Hz motor 9,12, & 18 m/min. 8981001825220V,60Hz motor 9,12, & 18 m/min. 8981001825380V,60Hz motor 9,12, & 18 m/min. 8981001825

13 S Reducer, 9m/min 1 3842503067

* NOT SHOWN AT LEFT

72

3 842 999 134 EQ 2/TE & 3 842 999 234 Mounting Kits

2

9

9

3

4

12 12 11

87

145

67

13

2

1 15



73



3 842 999 134 EQ 2/TE & 3 842 999 234 Mounting Kits

1 Motor installation kit 1 38423285482 Motor carrier plate 1 38423193433 Flange 1 38423119374 S Shaft 1 38425022345 Spacer 1 38421980416 S Toothed pulley 1 38425159277 S Retaining ring 2 38423193448 S O-ring 1 19002101159 Fastening kit 2 3842146822

10 Connecting kit - type A 1 3842328196Connecting kit - type B 1 3842328197

11 Swivel carriage 1 384231188912 S Tensioner 2 384251575813 Cover 1 3842311890*13.1. S Intermediate flange - (not shown) 1 3842311937

14 S Gearmotor - (select one) 1380V,50Hz motor 9 & 12 m/min. 8981001822

415V,50Hz motor 9 & 12 m/min. 8981001822440V,60Hz motor 9,12 & 18 m/min. 8981001822480V,60Hz motor 9,12 & 18 m/min. 8981001822415V,60Hz motor 6,9, & 12 m/min. 8981001823208V,60Hz motor 9,12 & 18 m/min. 8981001825220V,60Hz motor 9,12 & 18 m/min. 8981001825380V,60Hz motor 9,12 & 18 m/min. 8981001825380V,50Hz motor 6,9, & 12 m/min. 8981001826440V,50Hz motor 6,9, & 12 m/min. 8981001824500V,60Hz motor 6,9, & 12 m/min. 8981001824208V,60Hz motor 6,9, & 12 m/min. 8981001825220V,60Hz motor 6,9, & 12 m/min. 8981001825380V,60Hz motor 6,9, & 12 m/min. 8981001825380V,50Hz motor 18 m/min. 8981001826415V,50Hz motor 18 m/min. 8981001826440V,60Hz motor 18 m/min. 8981001826480V,60Hz motor 18 m/min. 8981001826500V,50Hz motor 18 m/min. 8981001827575V,60Hz motor 18 m/min. 8981001827440V,50Hz motor 18 m/min. 8981001828500V,60Hz motor 18 m/min. 8981001828208V,60Hz motor 18 m/min. 8981001829220V,60Hz motor 18 m/min. 8981001829380V,60Hz motor 18 m/min. 8981001829

15 S Reducer - (select one) 1Reducer, 6 & 18 m/min. 3842503065Reducer, 12 m/min. 3842503066Reducer, 9 m/min. 3842503067

* NOT SHOWN AT LEFT

74

��

9

7

6

5

43

4

7

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2 4

1

8

8

Tandem Lift Transverse Unit Drive Kit



75



1 Output drive kit - 160 mm/45 mm gap 1 3842328888Output drive kit - 240 mm/45 mm gap 1 3842328889Output drive kit - 240 mm/90 mm gap 1 3842328890Output drive kit - 320 mm/45 mm gap 1 3842328891Output drive kit - 320 mm/90 mm gap 1 3842328892Output drive kit - 320 mm/135 mm gap 1 3842328893Output drive kit - 400 mm/45 mm gap 1 3842328894Output drive kit - 400 mm/90 mm gap 1 3842328895Output drive kit - 400 mm/135 mm gap 1 3842328896Output drive kit - 480 mm/45 mm gap 1 3842328897Output drive kit - 480 mm/90 mm gap 1 3842328898Output drive kit - 480 mm/135 mm gap 1 3842328899

2 S Toothed belt - (select one) 1Toothed belt - 160 mm/45 mm gap 3842506689Toothed belt - 240 mm/45 mm gap 3842992514/730Toothed belt - 240 mm/90 mm gap 3842992514/820Toothed belt - 320 mm/45 mm gap 3842992514/890Toothed belt - 320 mm/90 mm gap 3842992514/980Toothed belt - 320 mm/135 mm gap 3842992514/1070Toothed belt - 400 mm/45 mm gap 3842992514/1050Toothed belt - 400 mm/90 mm gap 3842992514/1140Toothed belt - 400 mm/135 mm gap 3842992514/1230Toothed belt - 480 mm/45 mm gap 3842992514/1210Toothed belt - 480 mm/90 mm gap 3842992514/1300Toothed belt - 480 mm/135 mm gap 3842992514/1390

3 S Toothed pulley 2 38423119234 S Retainer 4 29166500095 Hex bolt 2 38423189896 Spacer bar 1

Spacer bar - 160 mm/45 mm gap 1 3842305839Spacer bar - 240 mm/45 mm gap 1 3842305840Spacer bar - 240 mm/90 mm gap 1 3842305840Spacer bar - 320 mm/45 mm gap 1 3842305841Spacer bar - 320 mm/90 mm gap 1 3842305841Spacer bar - 320 mm/135 mm gap 1 3842305841Spacer bar - 400 mm/45 mm gap 1 3842305842Spacer bar - 400 mm/90 mm gap 1 3842305842Spacer bar - 400mm/135 mm gap 1 3842305842Spacer bar - 480 mm/45 mm gap 1 3842305843Spacer bar - 480 mm/90 mm gap 1 3842305843Spacer bar - 480 mm/135 mm gap 1 3842305843

7 S Friction washer 2 38423491658 S Ball-and-socket joint 2 38425009539* Track roller kit - 45 mm 1 3842511976

Track roller kit - 90 mm 1 3842511977Track roller kit - 135 mm 1 3842511978

* NOT SHOWN AT LEFT

Tandem Lift Transverse Unit Drive Kit

76

3 842 999 236 EQ 2/U Lift-Transverse Unit

1

2

3

5

4

6

8

7

1013

12

11

10

13

1112

9



77



1 Cover plate 1Conveyor width 160x160 3842500987Conveyor width 160x240 3842500988Conveyor width 160x320 3842500989Conveyor width 160x400 3842500990Conveyor width 160x480 3842500991Conveyor width 240x160 3842500992Conveyor width 240x240 3842500993Conveyor width 240x320 3842500994Conveyor width 240x400 3842500995Conveyor width 240x480 3842500996Conveyor width 320x160 3842500997Conveyor width 320x240 3842500998Conveyor width 320x320 3842500999Conveyor width 320x400 3842501000Conveyor width 320x480 3842501001Conveyor width 400x160 3842501002Conveyor width 400x240 3842501003Conveyor width 400x320 3842501004Conveyor width 400x400 3842501005Conveyor width 400x480 3842501006

2 S Retainer 1 29161900523 Traverse plate - 160mm 1 3842311928

Traverse plate - 240mm 1 3842500977Traverse plate - 320mm 1 3842500978Traverse plate - 400mm 1 3842500979

4 S Dampening disc 4 38423052975 S Spring cartridge 2 38425168846 S Cylinder block 1 3842311949*6.1 Housing 1 please call*6.2 S Piston 1 please call*6.3 S O-ring 1 please call*6.4 S Piston packing 1 please call*6.5 S Shaft seal 1 please call*6.6 Cover 4 please call*6.7 Screw plug 2 18234620287 Cover 1 38425062408 Silencer 1 38425012129 S Flow control valve (2 parts) 1 0821200188

and 082120020410 S Roller carrier - 160mm 2 3842311931

Roller carrier - 240mm 2 3842311932Roller carrier - 320mm 2 3842311933Roller carrier - 400mm 2 3842311934

11 S Friction washer 4 384231194712 S Roller 4 3842328996


* NOT SHOWN AT LEFT

78


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1514

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79




13 Slide rail - 160mm 2 3842500982Slide rail - 240mm 2 3842500983Slide rail - 320mm 2 3842500984Slide rail - 400mm 2 3842500985

14 S Toothed belt (select one)Standard belt - 160 mm 2 3842503919Standard belt - 240 mm 2 3842503920Standard belt - 320 mm 2 3842503921Standard belt - 400 mm 2 3842503922Antistatic belt - 160 mm 2 3842503923Antistatic belt - 240 mm 2 3842503924Antistatic belt - 320 mm 2 3842503925Antistatic belt - 400 mm 2 3842503926

15 Stop rail(>160 mm REQUIRES 4) 2 384251227816 Bar 1 384230584617 T-Bolt - 24 mm 4 384214682318 Base plate - 160 mm 1 3842338787

Base plate - 240 mm 1 3842338789Base plate - 320 mm 1 3842305847Base plate - 400 mm 1 3842305848

19 S Stop screw 1 898100489620 Angle bracket 1 384219685921 Mounting plate 1 384219692122 S Compression spring 2 384250010323 S Guide shaft 2 384251095624 Prox mounting bracket 1 3842311922

25 S Gearmotor (select one) 1380V, 50Hz Motor, 9 m/min 8981001818415V, 50Hz Motor, 9 m/min 8981001818440V, 50Hz Motor, 9 m/min 8981001818480V, 60Hz Motor, 9 m/min 8981001818500V, 50Hz Motor, 9 m/min 8981001819575V, 60Hz Motor, 9 m/min 8981001819500V, 60Hz Motor, 9 m/min 8981001820208V, 60Hz Motor, 9 m/min 8981001821220V, 60Hz Motor, 9 m/min 8981001821

26 S Reducer, (select one) 1Reducer, 9 m/min 3842503063

27 S Hex shaft - (select one) 1Hex shaft - 160 mm 3842503927Hex shaft - 240 mm 3842503928Hex shaft - 320 mm 3842503929Hex shaft - 400 mm 3842503930Hex shaft - 480 mm 3842503931

* NOT SHOWN AT LEFT

80


35

36

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32

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30 29

28

2829

30

31



81




28 Cover tube - 160 mm 2 3842500016Cover tube - 240 mm 2 3842500017Cover tube - 320 mm 2 3842500018Cover tube - 400 mm 2 3842500019Cover tube - 480 mm 2 3842500020

29 S Toothed pulley 2 384219692630 S Retainer 2 2916650009

31 Back cover - 160mm 1 3842196904Back cover - 240mm 1 3842196905Back cover - 320mm 1 3842196906Back cover - 400mm 1 3842196907Back cover - 480mm 1 3842196908

32 Front cover - 160mm 1 3842196866Front cover - 240mm 1 3842196867Front cover - 320mm 1 3842196868Front cover - 400mm 1 3842196869Front cover - 480mm 1 3842196871

33 Side guard - 160mm 1 3842350842Side guard - 240mm 1 3842350843Side guard - 320mm 1 3842350844Side guard - 400mm 1 3842350845

34 Side guard - 160mm 1 3842350842Side guard - 240mm 1 3842350843Side guard - 320mm 1 3842350844Side guard - 400mm 1 3842350845

35 Plate 1 384250914736 Split pin 1 3842502616

* NOT SHOWN AT LEFT

82

3 842 999 121 EQ 2/U2 Lift-Transverse Unit

1

2

569 3

4

78

10

10

1115

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17

17

181712

13

12

14

20

21

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24

23

23

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25



83




1 Cover plate, 400 mm conveyor width 1 3842502573Cover plate, 480 mm conveyor width 3842502583

2 Lift plate cover - 400mm 2 3842502352Lift plate cover - 480mm 2 3842502353

3 Split pin 2 38425026164 Spacer 2 29161900525 Roller carrier - 400mm 2 3842311943

Roller carrier - 480mm 2 38423119446 Slide rail - 400mm 2 3842500985

Slide rail - 480mm 2 38425009867 S Friction washer 4 38423119478 S Roller 4 38423289969 S Toothed Belt (select one)

Standard belt - 400mm 2 3842515266Standard belt - 480mm 2 3842515263Antistatic belt - 400mm 2 3842515254Antistatic belt - 480mm 2 3842515255

10 Stop rail 4 384251227811 S Spring cartridge 4 384251688412 S Dampening disc 8 384230529713 S Cylinder block 2 3842311949*13.1 Housing 1 please call*13.2 Piston 1 please call*13.3 S O-ring 1 please call*13.4 S Piston packing 1 please call*13.5 S Shaft seal 1 please call*13.6 Cover 4 please call*13.7 Screw plug 2 182346202814 Cover 1 384250624015 Silencer 2 384250121216 Swivel elbow 2 182339116517 Plastic tubing 2 182071200218 Fitting tee 2 182339118219 Straight fitting 1 182339115720 S Throttle valve 2 082120000821 S Flow control valve 1 082120014522 Base plate 2

Conveyor width = 400 mm 3842500981Conveyor width = 480 mm 3842990281

23 Positioner bar 4 384250100724 T-Bolt assembly - 30mm 4 384219709225 Support bar - 400mm 2 3842500037

Support bar - 480mm 2 3842500038Support bar - 560mm 2 3842500039Support bar - 640mm 2 3842500040Support bar - 720mm 2 3842500041Support bar - 800mm 2 3842500042

* NOT SHOWN AT LEFT

84


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31-A31-B

3233

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85




26 Mounting bracket 1 384231189427 S Compression spring 4 384250010328 S Guide shaft 4 384231193829 Bearing pedestal 2 384231192930 S Retainer ring 2 291666002131-A S Bearing 2 384230529931-B S Hex insert, plastic 2 384231191832 Cover tube 2 384250297433 S Toothed pulley 2 384231192334 S Retaining ring 2 291665000935 Lever 2 384250128936 S Idler roller 2 384251607237 S Hex shaft - (select one) 1

Hex shaft - 480 mm 3842501071Hex shaft - 560 mm 3842500045Hex shaft - 640 mm 3842500046Hex shaft - 720 mm 3842500047Hex shaft - 800 mm 3842500048

38 Coupling flange 1 384250196039 S Gearmotor (select one) 1

380V, 50Hz Motor, 9 m/min. 8981001818415V, 50Hz Motor, 9 m/min. 8981001818440V, 50Hz Motor, 9 m/min. 8981001818480V, 60Hz Motor, 9 m/min. 8981001818500V, 50Hz Motor, 9 m/min. 8981001819575V, 60Hz Motor, 9 m/min. 8981001819500V, 60Hz Motor, 9 m/min. 8981001820208V, 60Hz Motor, 9 m/min. 8981001821220V, 60Hz Motor, 9 m/min. 8981001821

40 S Reducer, 9 m/min. 1 384250306141 Bearing pedestal 2 384231193942 S Swivel bearing 2 384231194143 Clamp 2 384231194244 Straight pin 2 291783022945 Shaft 1 3842500049

to3842500054

46 Cover kit 1 3842502761to3842502771

86

3 842 999 144 HQ 2/T Lift-Transverse Unit

14

13

11103

4

65

128

9

1

1011

13

4

7

2

Note: Mounting plate and hardware forbL 240 mm and wider.

16

15

17

18

15

14

12



87



1 Cover plate 1 3842500987to

1 38425010062 Retainer 1 29161900523 Traverse plate - 160 mm 1 3842311928

Traverse plate - 240 mm 1 3842500977Traverse plate - 320 mm 1 3842500978Traverse plate - 400 mm 1 3842500979


and 082120020410 S Roller carrier, (select one)

Roller carrier - 160 mm 2 3842311931Roller carrier - 240 mm 2 3842311932Roller carrier - 320 mm 2 3842311933Roller carrier - 400 mm 2 3842311934

11 S Friction washer 4 384231194712 S Roller 4 384232899613 Slide rail - 160 mm 2 3842500982

Slide rail - 240 mm 2 3842500983Slide rail - 320 mm 2 3842500984Slide rail - 400 mm 2 3842500985Slide rail - 480 mm 2 3842500986

14 S Toothed Belt, (select one)Standard belt - 160 mm 2 3842346546Standard belt - 240 mm 2 3842346547Standard belt - 320 mm 2 3842515265Standard belt - 400 mm 2 3842515266Standard belt - 480 mm 2 3842515263Antistatic belt - 160 mm 2 3842318990Antistatic belt - 240 mm 2 3842318991Antistatic belt - 320 mm 2 3842515250Antistatic belt - 400 mm 2 3842515254Antistatic belt - 480 mm 2 3842515255

15 Stop rail (>160 mm REQUIRES 4) 2 or 4 384251227816 Bar, not used with 160x160, 160x240, 1 3842305846

or 240x240


* NOT SHOWN AT LEFT

88


21

Note: Mounting plate andhardware for bL 240 mmand wider.

19

20

21

25

22

25

23

24-A24-B27

27

2626

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33

32

33

28

29

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28

18



89




17 T-Bolt - 30 mm 2 or 3 384219709218 Positioner bar - 160mm 1 3842501008

Positioner bar - 240mm 1 3842501009Positioner bar - 320mm 1 3842501010Positioner bar - 400mm 1 3842501011Positioner bar - 480mm 1 3842501012

19 Mounting bracket 2 384231193520 T-Bolt - 25mm 2 384219709121 Base plate - 160mm 1 3842500074

Base plate - 240mm 1 3842500075Base plate - 320mm 1 3842305847Base plate - 400mm 1 3842305848Base plate - 480mm 1 3842990281

22 Compression spring 2 384250010323 Bearing pedestal 1 3842311907

or 90824-A S Bearing 2 or 3 190090517524-B S Hex Insert 2 or 3 384231191825 S Guide shaft 2 384231191526 S Idler roller assembly 2 384231192527 S Toothed pulley 3 384231192328 Cover tube 1

Conveyor width 160x160 3842500987Conveyor width 160x240 3842500988Conveyor width 160x320 3842500989Conveyor width 160x400 3842500990Conveyor width 160x480 3842500991Conveyor width 240x160 3842500992Conveyor width 240x240 3842500993Conveyor width 240x320 3842500994Conveyor width 240x400 3842500995Conveyor width 240x480 3842500996Conveyor width 320x160 3842500997Conveyor width 320x240 3842500998Conveyor width 320x320 3842500999Conveyor width 320x400 3842501000Conveyor width 320x480 3842501001Conveyor width 400x160 3842501002Conveyor width 400x240 3842501003Conveyor width 400x320 3842501004Conveyor width 400x400 3842501005Conveyor width 400x480 3842501006

29 S Hex shaft, (select one)Hex shaft - 160mm 1 3842501069Hex shaft - 240mm 1 3842501070Hex shaft - 320mm 1 3842500043Hex shaft - 400mm 1 3842500044Hex shaft - 480mm 1 3842501071

90


21


19

20

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24-A24-B27

27

2626

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33

32

33

28

29

30

28

18



91



30 S Retainer 2 291665000931 Sensor mounting bracket 1 3842311920*32 Split pin 1 384250261633 Pedestal-not used w/160x160, 160x240, 2 3842311911

or 240x240 mm units34 Pin 2 3842500162


* NOT SHOWN AT LEFT

92

3 842 999 136 HQ 2/O Lift-Transverse Unit

12

3

4

65

1

4

7


2

1110

128

9

1011



93



1 Cover plate 1Conveyor width 160x160 mm 3842500987Conveyor width 160x240 mm 3842500988Conveyor width 160x320 mm 3842500989Conveyor width 160x400 mm 3842500990Conveyor width 160x480 mm 3842500991Conveyor width 240x160 mm 3842500992Conveyor width 240x240 mm 3842500993Conveyor width 240x320 mm 3842500994Conveyor width 240x400 mm 3842500995Conveyor width 240x480 mm 3842500996Conveyor width 320x160 mm 3842500997Conveyor width 320x240 mm 3842500998Conveyor width 320x320 mm 3842500999Conveyor width 320x400 mm 3842501000Conveyor width 320x480 mm 3842501001Conveyor width 400x160 mm 3842501002Conveyor width 400x240 mm 3842501003Conveyor width 400x320 mm 3842501004Conveyor width 400x400 mm 3842501005Conveyor width 400x480 mm 3842501006

2 S Retainer 1 29161900523 Traverse plate - 160 mm 1 3842311928

Traverse plate - 240 mm 1 3842500977Traverse plate - 320 mm 1 3842500978Traverse plate - 400 mm 1 3842500979


and 082120020410 S Roller carrier - 160 mm 2 3842311931

Roller carrier - 240 mm 2 3842311932Roller carrier - 320 mm 2 3842311933Roller carrier - 400 mm 2 3842311934Roller carrier - 480 mm 2 3842311944

11 S Friction washer 4 384231194712 S Roller 4 3842328996


* NOT SHOWN AT LEFT

94


19

17

20

18

21

22

16

17

17

21


15

1413

1314

15

25

25

23

24-A24-B

24

27

26

27

2629

28

24



95



13 Slide rail - 160 mm 2 3842500982Slide rail - 240 mm 2 3842500983Slide rail - 320 mm 2 3842500984Slide rail - 400 mm 2 3842500985Slide rail - 480 mm 2 3842500986

14 S Toothed belt (Select one) 2Standard belt - 160 mm 3842346546Standard belt - 240 mm 3842346547Standard belt - 320 mm 3842515265Standard belt - 400 mm 3842515266Standard belt - 480 mm 3842515263Antistatic belt - 160 mm 3842318990Antistatic belt - 240 mm 3842318991Antistatic belt - 320 mm 3842515250Antistatic belt - 400 mm 3842515254Antistatic belt - 480 mm 3842515255

15 Stop rail(>160 mm REQUIRES 4) 2 or 4 384251227816 Bar-not used with 160x160, 160x240, 240x240 1 384230584617 T-Bolt - 30 mm 2 or 3 384219709218 Positioner bar - 160 mm 1 3842501008

Positioner bar - 240 mm 1 3842501009Positioner bar - 320 mm 1 3842501010Positioner bar - 400 mm 1 3842501011Positioner bar - 480 mm 1 3842501012

19 Mounting bracket 2 384231193520 T-Bolt - 25 mm 2 384219709121 Base plate - 160 mm 1 3842500074

Base plate - 240 mm 1 3842500075Base plate - 320 mm 1 3842305847Base plate - 400 mm 1 3842305848Base plate - 480 mm 1 3842990281

22 Compression spring 2 384250010323 Bearing pedestal 1 3842311907 or 90824-A S Bearing 2 or 3 190090517524-B S Hex plastic insert 2 or 3 384231191825 S Guide shaft 2 384231191526 S Idler roller assembly 2 384251607227 S Toothed pulley 2 384231192328 Cover tube - 160 mm 1 3842500011

Cover tube - 240 mm 1 3842500012Cover tube - 320 mm 1 3842500008Cover tube - 400 mm 1 3842500009Cover tube - 480 mm 1 3842500010

29 Cover tube - 160 mm 1 3842500013Cover tube - 240 mm 1 3842500013Cover tube - 320 mm 1 3842500014Cover tube - 400 mm 1 3842500014Cover tube - 480mm 1 3842500014


96

35

38

37

33

31

3230

34

35

Note: Mounting plateand hardware forbL 240 mm and wider.




97



30 S Standard belt - (select one)Standard belt - 160mm 1 3842515257Standard belt - 240mm 1 3842515258Standard belt - 320mm 1 3842515260Standard belt - 400mm 1 3842515262Standard belt - 480mm 1 3842515263

31 S Hex shaft - 160mmHex shaft - 160mm 1 3842501069Hex shaft - 240mm 1 3842501070Hex shaft - 320mm 1 3842500043Hex shaft - 400mm 1 3842500044Hex shaft - 480mm 1 3842501071

32 S Retaining ring 2 2916650009

33 Cover tube 1 3842992038Cover tube - 160mm 0 *Cover tube - 240mm 0 *Cover tube - 320mm 1 3842500011Cover tube - 400mm 1 3842500011Cover tube - 480mm 1 3842500015

34 S New pulley 1 384251612435 Pedestal-not used w/160x160, 160x240, 240x240 2 384231191136 Sensor mounting bracket 1 384231192037 Split pin 1 384250261638 Pin 2 3842500162


98

1

4

56

8

9

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2

Electric Lift-Rotate Unit



99



1 Pallet lift plate 160x160 1 3842890303Pallet lift plate 160x240 1 3842890304Pallet lift plate 160x320 1 3842890305Pallet lift plate 160x400 1 3842890306Pallet lift plate 160x480 1 3842890307Pallet lift plate 240x240 1 3842890308Pallet lift plate 240x320 1 3842890309Pallet lift plate 240x400 1 3842890310Pallet lift plate 240x480 1 3842890311Pallet lift plate 320x320 1 3842890312Pallet lift plate 320x400 1 3842890313Pallet lift plate 320x480 1 3842890314Pallet lift plate 400x400 1 3842890315Pallet lift plate 400x480 1 3842890316Pallet lift plate 480x480 1 3842890317

2 Rotate position adjusting screws 4 DIN912 M10X253 S Lift unit raised proximity switch 1 89810044624 Line mounting plate Bwt=160 1 3842890318

Line mounting plate Bwt=240 1 3842890319Line mounting plate Bwt=320 1 3842890320Line mounting plate Bwt=400 1 3842890321Line mounting plate Bwt=480 1 3842890322

5 S Parallel shaft indexer 1 38428903246 Lift unit guide shafts 2 38428906167 Lift unit lowered proximity switch 1 89810044628 S Gearmotor 90 VDC 1.0A 1 89810109989 S Pneumatic lift cylinder 1 0822222071*9.1 S Cylinder seal repair kit 1 182700906910 Rotate cycle cam 1 384289061311 S Rotate cycle limit switch 1 914CE3-6A12 Cycle complete proximity switch 1 8981004462*13 S Bearing, linear ball 4 A-101824*14 S Bearing, sleeve 1 24DU32*15 S 90 VDC motor controller 1 8981011197*15.1 S Relay 1 KHU-17012

*NOT SHOWN AT LEFT

Electric Lift-Rotate Unit

100

12

10

4

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2

4

545 8

7

11

13

9

1

6

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8

15

14

HP 2/E Pallet Lift



101



HP 2/E Pallet Lift

1 Flow Control 2 08212001882 S Cylinder block 1 38423119493 S Guide shaft 2 38425047344 S Dampening disk 2 38423052975 S Stop disk 2 38425049936` Positioner bar 1 38425010087 Distance plate 2 38425047358 T-Bolt 2 38421468249 Cover 1 384250473610 Positioning plate (choose one) 1

pallet width = 160, length = 160 3842504800pallet width = 160, length = 240 3842504801pallet width = 160, length = 320 3842504802pallet width = 160, length = 400 3842504803pallet width = 240, length = 160 3842504804pallet width = 240, length = 240 3842504805pallet width = 240, length = 320 3842504806pallet width = 240, length = 400 3842504807pallet width = 320, length = 160 3842504808pallet width = 320, length = 240 3842504809pallet width = 320, length = 320 3842504810pallet width = 320, length = 400 3842504811pallet width = 400, length = 320 3842504812pallet width = 400, length = 400 3842504813

11 Base plate (choose one) 1pallet width = 160 3842500074pallet width = 240 3842500075pallet width = 320 3842506727pallet width = 400 3842990279

12 S Split pin 1 384250261613 Flange nut 2 384234508114 S Positioning bushing, round 1 384224239215 S Positioning bushing, diamond 1 3842242397

102

3 842 999 097 HP 2 Lift-Position Unit

19

18

20

1

2

5

5

5

34

9

9

8

7

7

6

810

23

22

12

12

11

17

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22

23

8

8

16

15

1413

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12

21



103



3 842 999 097 HP 2 Lift-Position Unit

Lift position base unit - 80mm 1 3842211350Lift position base unit - 125mm 1 3842211351Lift position base unit - 175mm 1 3842211352Lift position base unit - 225mm 1 3842211353

1 Cylinder coupling 1 89810000132 Lift plate 1 89810000143 Parallel key 1 19023000834 Clamp 1 89810000155 Clamp 3 89810000166 Base body 1 38428921127 Plug 2 38425008288 S Proximity switch 2 89810044629 S Bearing 4 384250089310 Guide shaft-cylinder end 1 384221136511 Guide shaft-diamond end 1 384221136912 S Ring nuts 4 DIN1816 M20X1.513 Disc 1 please call14 Nut 1 please call15 S Pneumatic cylinder - (select one) 1

Pneumatic cylinder - 80mm 1 0822242003Pneumatic cylinder - 125mm 1 0822243005Pneumatic cylinder - 175mm 1 0822243015Pneumatic cylinder - 225mm 1 0822243016

16 Prox switch holder 1 898100001717 End cushion angle bracket 1 8981000018*17.1 Flow control valve 1 0821200121*17.2 Adapter thread 2 1823391013*17.3 Outlet ring 1 1823391131

18 Positioner plate 1 3842892075 to3842892103

19 S Positioner pin-round 1 384224239120 S Positioner pin-diamond shaped 1 3842242396

21 Line mounting kit - 160mm 1 3842210835Line mounting kit - 240mm 1 3842210836Line mounting kit - 320mm 1 3842210837Line mounting kit - 400mm 1 3842210842Line mounting kit - 480mm 1 3842210843Station mounting kit 1 3842210833

22 Line mounting plate - 160mm 2 3842892105Line mounting plate - 240mm 2 3842892106Line mounting plate - 320mm 2 3842892107Line mounting plate - 400mm 2 3842892109Line mounting plate - 480mm 2 3842892110

23 Line mounting spacer 4 3842892108

* NOT SHOWN AT LEFT

104

3 842 242 350 - 351 HP 2/K Lift-Position Unit for Force Absorption

25

24

26

1

54

36

7

67

9

8

10 13

141519

16

17

2

1921

12

11

2

22

232223

2

20

20

10



105



3 842 242 350 - 351 HP 2/K Lift-Position Unit for Force Absorption

1 Top plate 12 S Cam follower - (select one)

Cam follower - size 1 8 3842242362Cam follower - size 2 8 3842500769

3 Pusher - size 1 1 3842242358Pusher - size 2 1 3842242368

4 S Center roller 1 38425007745 Straight pin 1 please call6 S Roller guide 4 19031203037 Pin 4 38422423728 Sheet metal cover 1 please call9 Fastening kit 1 please call10 S Guide shaft 2 384224236111 S Lift locate fitting 2 082120014312 S Pneumatic cylinder - (select one)

Pneumatic cylinder - size 1, 40mm 1 0822241137Pneumatic cylinder - size 2, 50 mm 1 0822242023

13 Fastening kit 1 please call14 Nut - size 1 1 1823300021

Nut - size 2 1 182330003015 Clutch - size 1 1 3842242359

Clutch - size 2 1 384224236916 S Guide shaft seal 2 384250015617 S Ball sleeve 2 384250093118 S Retainer 2 384250075119 End position sensing kit 1 please call

Prox switch bracket 1 please call20 S Proximity switch 2 8981004462

Fillister head screw 1 please callSlotted spring pin 1 please call

21 Base 1 please call22 Disc 2 please call23 Hex socket-head screw 2 please call

24 Anvil plates 1Anvil plate 160 x 160 mm 1 3842242375Anvil plate 160 x 240 mm & 240 x 160 mm 1 3842242376Anvil plate 240 x 240 mm 1 3842242377Anvil plate 320 x 240 mm 1 3842242378

25 Positioning pins-round (select one) 1Positioning pin-round 30 mm 1 3842242390Positioning pin-round 21 mm 1 3842242391

26 Positioning pins-diamond (select one) 1Positioning pin-diamond 30 mm 1 3842242395Positioning pin-diamond 21 mm 1 3842242396

106

Lift-Gate

WARNING

PULL HANDLE TO LOCK

11

11



107



Lift-Gate

1 S Pivot hinge 4 38428903462 S Safety latch bar 2 38428908523 S Bar safety latch 2 38428903494 S Mounting block 2 38428903505 S Fixture Pin 6 38-1-K6 S Sleeve bearing 6 AA-432-17 S Thrust washer 6 TT-6048 S Shield screw 6 DINSB912 10 x 169 S Retaining ring 6 5144-3710 S Shield screw 6 DINSB912 M8 x 1611 S Gas spring 6 180 N Gas Spring12 S Rest pad 6 384289036813 S Exciter plate 6 3842890372

108

19

19, 5

1 14

911

10

15

16

12 7, 8

Vertical Pallet Transfer Unit

See BS 2 Conveyor(Page 22 for new stylepage 132 for old style)



109



Vertical Pallet Transfer Unit

1 S See BS 2 conveyor for parts breakdown (page 22 for new style, page 132 for old style)

5 S Stop gate 2 08429003006 S Proximity switch mount 2 89810001757 S Gleason bracket 138 1 89810041938 S Gleason bracket 139 1 89810041919 S Gleason track 1 898100419410 S Control valve 2 898100415611 S Shock absorber - lower 1 898100415012 S Shock absorber - upper 1 898100413213 S Stop collar for shock 1 898100413314 S Rest button 1 898100414615 S Rodless cylinder 1 898100414716 S Reed switch 2 898100414819 S Vertical proximity switch mount 2 3842892190

110

Stop Gates & Cushioned Stops

12

3

14

4

65

14

8

9

10

11

7

12

13

15

2

3

1

Standard Stop Gate

Cushioned Stop Gate



111



Standard Stop Gate 0842900300Stop gate assembly 1 0842900300

1 S Slide block 1 38425222832 Arrestor cam, steel 1 3842892214

Arrestor cam, plastic 1 38425020303 S Compression spring 1 38425024554 Housing 1 please call5 Straight pin 1 DIN6325 6M6x406 Headless set screw 1 29120101527 S Swivel elbow 1 18233911208 Parallel key 1 38422131979 S Seal 1 384250083410 S Piston 1 384211790911 S Piston seal 1 384250015312 Flat-head screw 1 DIN7991 M6X1613 Cover 1 384211791214 Fastening kit 2 384214682615 S Switch holder 1 8981000175

Cushioned Stop Gate (old part number) 3 842 512 354 (Loads from 1 - 10 Kg)New part number - 3842515345

Stop gate assembly 38425153451 Cushioning unit 1 38425144832 Spring kit 1 38425144813 S Adj. Screw kit 1 38425144794* S Complete seal kit 1 3842514475

Cushioned Stop Gate (old part number) 3 842 512 355 (Loads from 3 - 35 Kg)New part number - 3842515347

Stop gate assembly 38425153471 Cushioning unit 1 89810142432 Spring kit 1 38425144813 S Adj. Screw kit 1 38425144794* S Complete seal kit 1 3842514476

Cushioned Stop Gate 3 842 512 365 (Loads up to 4 Kg)Stop gate assembly 3842512365

1 Cushioning unit 1 38425144852 S Spring kit 1 38425144824* S Complete seal kit 1 3842514478

Cushioned Stop Gate 3 842 512 366 (Loads up to 6 Kg)Stop gate assembly 3842512366

1 Cushioning unit 1 38425144862 Spring kit 1 38425144824* S Complete seal kit 1 3842514478

Stop Gates & Cushioned Stops

112

8

5

4

3

7

6

1

2

3 842 348 780 - 788 Rocker Stop



113



3 842 348 780 -788 Rocker Stop

1 Rocker bar - 160mm 1 3842346511Rocker bar - 240mm 1 3842346512Rocker bar - 320mm 1 3842346513Rocker bar - 400mm 1 3842346514Rocker bar - 480mm 1 3842346515Rocker bar - 560mm 1 3842346517Rocker bar - 640mm 1 3842346518Rocker bar - 720mm 1 3842346519Rocker bar - 800mm 1 3842346520

2 S Basic rocker element 160-480mm 1 3842210685Basic rocker element 560-800mm 2 3842210685

3 S Bearing angle 160-480mm 1 3842210686Bearing angle 560-800mm 2 3842210686

4 Headless setscrew 160-480mm rocker 1 2912041205Headless setscrew 560-800mm rocker 2 2912041205

5 S Rocker element spring 160-480mm rocker 1 3842508151Rocker element spring 560-800mm rocker 2 3842508151

6 S Vertical prox bracket 1 38428921907 S Switch cover 1 38428921878 Fastening kit - 14mm T-bolt 2 3842146821

114

3 842 210 935 WKZ Belt Welding Kit

��

5

4

1

3

20

2

8 917

19

10

16

131515

141211

18

��213

��8

6

BELT GRINDER (old style)

BELT GRINDER (new style)

7

BELT HEATING PRESS

BELT TENSIONER

21



115



Belt grinder assembly (old style) 1 89810015651 S Belt sanding wedge 1 38423151032 Clutch 1 please call3 S Sandpaper 1 38423151044 S Tesafix 1 please call5 Drill stand 1 please call

Belt grinder assembly (new style) 1 89810179456 S Sandpaper 1 89810137147 S Sanding drum adhesive 1 please call

Belt heating press 1 89810133858 S Heater, bottom part 1 please call9 Fastening block 2 please call10 Fastening rail 2 please call11 Fastening bolts 4 please call12 S Rubber plate 1 384250383913 S Intermediate layer 1 384250619914 S Sheet metal 1 384250379115 S Belt welding shield 2 898100156616 Heater, top part 1 please call*16.1. Thermostat 1 8981000291*16.1 Pilot light 1 898100029017 S Thermometer 1 898100156818 S Flat brush 1 384250068219 S Fixol 1 8981004044

Chain tensioner20 Chain hoist 1 384231510521 Belt clamp 2 898100003922 Double sided tape 1 8981001564

3 842 210 935 WKZ Belt Welding Kit

* NOT SHOWN AT LEFT

116

TS 2/C In-Line Drive

DANGER

1

1

2

2

3

3

4

4

5

5

6

7

89

11.1

10.110.2

11.3

11.4

11.511.2

10.3

10.4

12

13

14

15.2

15.2

15.3

15.315.4

15.4

15.1

15.1

15.5


117





1 Chain section assembly2 S Lower wear pad 2 89810037043 S Upper wear pad 2 89810037264 S Sprocket guide wear pad 2 89810037055 S Chain guide 2 89810119156 Motor 1

208-230, 460-480 VAC 8981003701575/60 VAC 8981003698208-230, 460-480 VAC, 18 m/min 8981012454575/60 VAC, 18 m/min 8981012455

7 S Coupling assembly 1 89815513068 S Gear reducer 1

60:1 (6 m/min) 898101194740:1 (9 m/min) 898100171030:1 (12 m/min) 898100170920:1 (18 m/min) 8981001708

9 S Lower drive shaft 1 898101192710 S Lower bearing kit, consists of: 1 898101192410.1 S Key, steel step (5/16" sq. x 3") 1 898101192010.2 S Bushing 1 898100369710.3 S Bearing (McGILL #KFC4-45-1-3/8) 1 898101192310.4 S Bushing 1 please call11 S Chain/sprocket kit, consists of: 1 898101342911.1 S Key, aluminum (3/8" sq. x 1.5") 1 898101191911.2 S Key, steel (3/8" sq. x 1.5") 1 898101191811.3 S Sprocket, 18 T 1 898101191711.4 S Sprocket, 21 T 1 898101191611.5 S Chain kit, 77 pitches + masterlink 1 898101193712 S Tensioner block 1 898100175413 Spacer block 1 898101193114 Cover panel, left 1 898100478615 Upper drive shaft assembly, consists of: 115.1 S 3/8-16 x 1/2" cone point set screw 2 898101191015.2 Bearing block 2 898101191415.3 S Bearing (FAFNIR#RA108RR) 2 898101192115.4 S Sprocket, 21 T #40 2 898101193315.5 S Chain drive shaft 1 8981992139/...

160 bwt */345240bwt */425320 bwt */505400 bwt */585480 bwt */665560 bwt */745640 bwt */825720 bwt */905800 bwt */985

118


DANGER

15.7

15.6

16

17

1820

20

19

21

22

23

24


119




15.6 S Retaining ring 38 x 1.75 (DIN 471) 2 291665003815.7 S Woodruff key, ANSI # 1208 2 898101190916 Plate, left side 1 898101193517 Plate, right side 1 898100174918 S Chain guard, left 1 898101192819 S Chain guard, right 1 898101193220 S Roller 2 898101192921 Cover plate` 1

bwt = 160 mm 8981011938bwt = 240 8981011939bwt = 320 8981011940bwt = 400 8981011941bwt = 480 8981011942bwt = 560 8981011943bwt = 640 8981011944bwt = 720 8981011945bwt = 800 8981011946

22 Cover panel, right 1 898101193423 Inner cover panel, left 1 898101192524 Inner cover panel, right 1 8981011925


120

WW

1 2 3 & 4 5

9

876

10 11 12 13 14

15 16 17 18 & 19 20 21

22

TS 2/C In-Line Drive (Old Style)


121




1 Chain section assembly 1 89810045301.1 S Guide profile, inside 1 8981000438/1905*1.2 S Guide profile, outside 1 18981000437/1905*1.3 S Chain profile 1 8981003706*1.4 S Guide profile, return 2 8981000439/1500*1.5 S Guide profile pin, DIN 1477 2 x 8 4 8981004476*2 DIN 1481 10 x 20 pin 4 38425001623 S Block, guide 2 89810032354 S Block, tapped 2 89810046805 S Guard 1 89810037236 S Cover assembly 2 89810034497 Block spacer 1 89810032328 S Tensioner, chain 1 89810034659 S Guard 1 898100372210 S Pad, wear 2 898100370411 S Bracket, angle 4 898100324512 S Label, safety 2 898100354413 S Guide, right hand 1 898100371514 S Bearing, flange 2 898100323715 S Motor, 208-230/480 V, 60H, 1/2 HP 1 8981003700

Motor, 208-230 V, 60H, 3/4 HP 1 8981003701Motor, 575 V, 1/2 HP 1 8981003699Motor, 575 V, 3/4 HP 1 8981003698

16 S Pad, wear 2 898100372617 S Pad, wear 2 898100370518 S Reducer, gear 20:1 1 8981004819

Reducer, gear 30:1 1 8981004820Reducer, gear 40:1 1 8981004821Reducer, gear 50:1 1 8981004822

19 S Kit, flange 1 898100369720 S Plate, side 2 898100370321 T-bolt assembly, 24mm 10 384214682322 S Label, directional arrow 1 8981003545

Qty Part Number


* NOT SHOWN AT LEFT

122


WW ��

SECTION W-W

23

24 25 26 27 28

37

38

3634 & 35

31to33

29 & 30


123





23 S Roller 2 898100323424 S Pin, straight spring type 2 DIN 1481 8x2025 Retaining ring 2 291665001426 S Shaft, drive BWT=160 1 8981992001/303

Shaft, drive BWT=240 1 8981992001/383Shaft, drive BWT=320 1 8981992001/463Shaft, drive BWT=400 1 8981992001/543Shaft, drive BWT=480 1 8981992001/623Shaft, drive BWT=560 1 8981992001/703Shaft, drive BWT=640 1 8981992001/783Shaft, drive BWT=720 1 8981992001/863Shaft, drive BWT=800 1 8981992001/943

27 S Cover, top BWT=160 1 8981003711Cover, top BWT=240 1 8981004162Cover, top BWT=320 1 8981004163Cover, top BWT=400 1 8981004164Cover, top BWT=480 1 8981004165Cover, top BWT=560 1 8981004166Cover, top BWT=640 1 8981004167Cover, top BWT=720 1 8981004168Cover, top BWT=800 1 8981004169

28 S Guide, left hand 1 898100371429 S Sprocket, 15 tooth drive 1 898100324330 S Woodruff key 4 898100346831 S #H4017 W/1.000 borw, .25 keyw 1 8981003712

#H4015 W/1.000 borw, .25 keyw (18m/min) 1 898100371332 S Chain assembly, 17 tooth sprocket 1 8981003732

Chain assembly, 15 tooth sprocket (18m/min) 1 898100373133 S Key, shear 1 898100370934 S Shaft, drive 1 898100370735 S Key 1 898100370836 S Profile, strut 2 898100372137 S Cover, inside right 1 898100371038 S Cover, inside left 1 898100421739 S Black table top chain 898100326440 S Table top chain master link 898100450841 S White replacement caps 898100450942 S Black replacement caps 8981004510

Qty Part Number

124

TS 2/C Carousel Drive (Old Style)

W

W

VV

1 2 3 4 & 5 6

7 8 9 10 11

12 13 14 15

26

25

2423222120

18 & 19

17

16


125





1 S Guide profile, inside 2 8981992110/6952 S Guide profile, outside 2 8981992109/6952.1 S Guide profile pin, DIN 1477 2 x 8 4 8981004476*3 DIN 1481 10 x 20, PIN, (Zinc) 4 38425001624 S Sprocket, 15 tooth idle 1 89810032445 S Garlock bearing 1 89810032466 S Guide profile, outside 2 8981992109/1157 S Cover assembly 2 89810034508 S Block, spacer 1 89810032329 S Bearing, flange 4 898100323710 S Shaft, idle BWT=160 1 8981992002/280

Shaft, idle BWT=240 1 8981992002/360Shaft, idle BWT=320 1 8981992002/440Shaft, idle BWT=400 1 8981992002/520Shaft, idle BWT=480 1 8981992002/600

11 S Guide profile, inside 2 8981992110/11512 S Profile, carousel drive 2 898100324913 S Bracket, angle 4 898100324514 S Tensioner, chain 1 898100346515 S Guide bar 2 898100467516 S Front guard BWT=160 1 8981003433

Front guard BWT=240 1 8981003434Front guard BWT=320 1 8981003435Front guard BWT=400 1 8981003436Front guard BWT=480 1 8981003437

17 S Mounting plate 2 898100324218 S Motor, 208-230/480 VAC, 60H 1 8981003457

Motor, 575 VAC 1 898100345819 S Reducer, gear 20:1 1 8981004823

Reducer, gear 30:1 1 8981004824Reducer, gear 40:1 1 8981004825Reducer, gear 50:1 1 8981004826

20 Directional arrow label 1 898100354521 Safety label 2 898100354422 S Side plate 2 898100323023 Srut profile, 45 x 60 2 3842990570/30824 T-bolt assembly, 24mm 12 384214682325 S Rear guard BWT=160 1 8981003438

Rear guard BWT=240 1 8981003439Rear guard BWT=320 1 8981003440Rear guard BWT=400 1 8981003441Rear guard BWT=480 1 8981003442

26 S Connection link 2 3842218950

* NOT SHOWN AT LEFT

126


�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

�

�

�

�

�

�

��

��

��

SECTION W-W

W

W

VV

��

SECTION V-V��

27 28 29 30 31 32

3334

35 36 37 38 39

46 & 47

43to45

42

41

40

Outer Profile52

Inner Profile53


127





27 S Guide, chain (drive side) 2 898100468928 S Tapped block 4 898100468029 S Block, guide (drive side) 2 898100468830 S Guard, chain 2 898100467431 S Roller 4 898100323432 S Block, guide (idle side) 2 898100467333 S Profile, carousel drive 2 898100324834 S Guide, chain (idle side) 2 898100469035 S Pin, straight spring type 4 DIN1481 8x2036 S Drive shaft BWT=160 1 8981992001/303

Drive shaft BWT=240 1 8981992001/383Drive shaft BWT=320 1 8981992001/463Drive shaft BWT=400 1 8981992001/543Drive shaft BWT=480 1 8981992001/623

37 S Top guard, BWT=160 1 8981003443Top guard, BWT=240 1 8981003444Top guard, BWT=320 1 8981003445Top guard, BWT=400 1 8981003446Top guard, BWT=480 1 8981003447

38 DIN 471 25 x 1.2, Ring 5 291665001439 S Wheel, idler 2 898100324140 S Alemite fitting 2 898100371941 S Collar, shaft 2 898100467642 S Shaft BWT=160 1 8981992000/175

Shaft BWT=240 1 8981992000/255Shaft BWT=320 1 8981992000/335Shaft BWT=400 1 8981992000/415Shaft BWT=480 1 8981992000/495

43 S #H4017 W/1.125 bore, .25 keyw 1 8981003467#H4015 W/1.125 bore, .25 keyw (18m/min) 1 8981003471

44 S Chain assembly, 17 tooth sprocket 1 8981003463Chain assembly, 15 tooth sprocket (18m/min) 1 8981003464

45 S Key, shear 1 898100370946 S Sprocket, 15 tooth 4 898100324347 S Woodruff key 4 898100346848 S Black table top chain 8981003264*49 S Table top chain master link 8981004508*50 S White replacement caps 8981004509*51 S Black replacement caps 8981004510*

Old Style Carousel Conveyor Section Guide Profile52 S Outer Guide Profile (specify length in mm) 8981010957/...53 S Inner Guide Profile (specify length in mm) 8981010958/...

* NOT SHOWN AT LEFT

128

TS 2/C Flat-top Chain Return

5

13

2

46

7

5

RIGHT

LEFT


129




New Style TS 2/C Flat-top Chain Return

1 S Bearing, 6010, 2RSR 2 19009051722 S DIN471 50x2 External Ring 2 29166500233 S Chain Wheel, 27 T 2 89810020894 W Guide Key 4 89810020645 W Guide Block 2 89810020846 W Guide Profile (left) 1 89810020597 W Guide Profile (right) 1 8981002060

130

1

2

3

4

4

6

8

5, 7

5, 7

6

8

9, 10

TS 2/C (Old Style) Flat-top Chain Return


131




TS 2/C (Old Style) Flat-top Chain Return

1 Left-hand guide 2 89810037142 Right-hand guide 2 89810037153 Shaft collar #6166K29 2 89810037284 S Key 4 89810037255 S 15 tooth idle sprocket 2 89810032446 Cylinder pin 4 DIN6325 8M8x207 S Garlock "DU" BRG #16DU12 2 89810032468 Idler shaft 2 89810037189 Roller 2 898100323410 Shoulder screw 2 8981003236

132

3 842 999 130 BS 2 Transverse Conveyor

1

6

8

1

2

2

3

3

4

7

55

5

16

1312

11

1014

15

23

1213

22

20

19

17

18

22

910

1312

2314

15

1213

11

20

1917

18

16

5

21


133





1 Belt profile 2 3842992539/...2 Guide profile 2 3842992651/...3 S Toothed belt, (select one)

Anti-static belt 2 3842992514/...(length in mm), e.g. 3842 992 517/880 */880

*/1280*/1680*/2080*/2480*/2880*/3280*/3680*/4060*/4460*/4860*/5260*/5660*/6060*/7060*/8060

Non-conductive belt 2 3842992514/...(length in mm), e.g. 3842 992 514/880See length ordering options above

4 Cross link 2 38429905845 Cross link fastener 4 3842146972

6 Drive assembly, left 1 08429038207 Upper drive assembly, left 1 38423118868 Drive assembly, right 1 08429038199 Upper drive assembly, right 1 384231188510 Upper bearing housing 2 384223548511 S Toothed pulley 2 384223545712 S Bearing 4 384250073713 S Retainer 4 291666002114 S Roller 2 384232899615 Hardened pin 2 384223547616 Cover cap 4 190050820517 Lower drive assembly 2 384231188418 Lower bearing housing 2 384223546119 S Flat spring 2 384223547920 S Belt guide shoe 2 384223547721 Fastening screw 2 291101120722 Cross fastener 2 384250782223 Bearing cover 2 3842235467

134


38

38

41

3534

33

32

37

31

31

28

26

2930

36

24

28

31

3138

38

29

30

35

34

3337

25

40

39

36

32

27


135





24 Idler assembly, left 1 084290385225 Idler assembly, right 1 084290385326 Upper idler assembly, left 1 384231189227 Upper idler assembly, right 1 384231189128 Upper bearing housing 2 384223548529 S Roller 2 384232899630 Hardened pin 2 384223547631 Cover cap 4 190050820532 Lower idler assembly 2 384231188433 Lower housing 2 384223546134 S Flat spring 2 384223547935 S Belt guide shoe 2 384223547736 Fastening screw 2 291101120737 Cross fatener 2 384250782238 Bearing cover 4 3842235467

39 S Gearmotor (select one) 1380V,50Hz motor 6,9, & 12 m/min. 1 8981001822415V,50Hz motor 6,9, & 12 m/min. 1 8981001822440V,60Hz motor 6,9, & 12 m/min. 1 8981001822480V,60Hz motor 6,9, & 12 m/min. 1 8981001822

500V,50Hz motor 18 m/min. 1 8981001823575V,60Hz motor 9,12, & 18 m/min. 8981001823

440V,50Hz motor 9 & 12 m/min. 8981001824

208V,60Hz motor 9,12, & 18 m/min. 1 8981001825220V,60Hz motor 9,12, & 18 m/min. 8981001825380V,60Hz motor 9,12, & 18 m/min. 8981001825

380V,50Hz motor 18 m/min. 1 8981001826415V,50Hz motor 18 m/min. 8981001826

500V,50Hz motor 18 m/min. 1 8981001827

440V,50Hz motor 18 m/min. 1 8981001828500V,60Hz motor 18 m/min. 8981001828

40 S Reducer (select one) 1Reducer, 18 m/min. 1 3842503065Reducer, 12 m/min. 1 3842503066Reducer, 9 m/min. 1 3842503067Reducer, 6 m/min. 1 3842503579

41 Flange 1 3842235484Gearbox shaft plug 1 3842501423

136


SIDE MOUNT MOTOR KIT(not shown)

44

48

47

45

45

46


137





Center mount motor kit 144 S Male-male element (for 240mm) 1 384221892145 S Male coupling element(for 320-800mm) 2 384221892046 Cover tube 1

240 mm conveyor width (L = 5mm) 3842507758320 mm conveyor width 3842992038/55400 mm conveyor width 3842992038/135480 mm conveyor width 3842992038/215560 mm conveyor width 3842992038/295640 mm conveyor width 3842992038/375720 mm conveyor width 3842992038/455800 mm conveyor width 3842992038/535

47 S Hex shaft (for 320-800 mm only, select one) 1320 mm conveyor width 3842992521/95400 mm conveyor width 3842992521/175480 mm conveyor width 3842992521/255560 mm conveyor width 3842992521/335640 mm conveyor width 3842992521/415720 mm conveyor width 3842992521/495800 mm conveyor width 3842992521/575

Side mount motor kit (not shown)S Male coupling element (for 320-800 mm) 2 3842218920

Cover tube 1 3842507757240 mm conveyor width 3842992038/84320 mm conveyor width 3842507759400 mm conveyor width 3842507760480 mm conveyor width 3842992038/324560 mm conveyor width 3842992038/404640 mm conveyor width 3842992038/484720 mm conveyor width 3842992038/564800 mm conveyor width 3842992038/644

S Hex shaft (for 320-800 mm only, select one) 1160 mm conveyor width 3842992521/44240 mm conveyor width 3842992521/124320 mm conveyor width 3842992521/204400 mm conveyor width 3842992521/284480 mm conveyor width 3842992521/364560 mm conveyor width 3842992521/444640 mm conveyor width 3842992521/524720 mm conveyor width 3842992521/604800 mm conveyor width 3842992521/684

48 Mounting Bracket 1 3843890596

138

3 842 999 135 BS 2/T Transverse Conveyor

1014

15

1213

24

16

162019 2

18

23

11

1

23

1

2 5

4 5

5

5

5

4

3

3

21

5

17

8

12

13

6

13

12

11

15

14 10

1213

16

16

20

19

18

17

7

9


139





1 Belt profile 2 3842992539/...2 Guide profile 2 3842992651/...3 S Toothed belt, (select one) 2


*/1325*/1725*/2125*/2525*/2925*/3325*/3725*/4105*/4505*/4905*/5305*/5705*/6105*/7105*/8105


4 Cross link 2 3842990584/...5 Cross link fastener 4 3842146972

6 Drive assembly, left 1 08429038207 Upper drive assembly, left 1 38423118868 Drive assembly, right 1 08429038199 Upper drive assembly, right 1 384231188510 Upper bearing housing 1 384223548511 S Toothed pulley 1 384223545712 S Bearing 2 384250073713 S Retainer 2 291666002114 S Roller 1 384232899615 Hardened pin 1 384223547616 Cover cap 2 1900508205

17 Lower drive assembly 1 384231188418 Lower bearing housing 1 384223546119 S Flat spring 1 384223547920 S Belt guide shoe 1 384223547721 Threaded furrow screw 1 291014126222 Fastening screw 1 291101120723 Cross fastener 1 3842507822

140


30

3132

42

3132

34

3335

28

41

40

35

39

38

37

42

41

42

26

25

43

36

33

31

32

35

2835

2931

32

3938

37

36


141





24 Bearing cover 1 3842235467

25 S Idler assembly, left 1 084290386526 S Idler assembly, right 1 084290386527 S Upper idler assembly 1 384231188728 Upper bearing housing 1 384223548529 Pulley 1 384251615630 Toothed pulley 1 384223545731 S Bearing 2 384250073732 Retainer 2 291666002133 S Roller 1 384232899634 Hardened pin 1 384223547635 Cover cap 2 190050820536 S Lower drive assembly 1 384231188437 Lower bearing housing 1 384223546138 S Flat spring 1 384223547939 S Belt guide shoe 1 384223547740 Threaded-furrow screw 1 291014126241 Cross fastener 1 384250782242 Bearing cover 1 3842235467

43 S Gear motor (select one) 1380V,50Hz motor 9 & 12 m/min. 8981001822415V,50Hz motor 9 & 12 m/min. 8981001822440V,60Hz motor 9,12 & 18 m/min. 8981001822480V,60Hz motor 9,12 & 18 m/min. 8981001822

415V,60Hz motor 6,9, & 12 m/min. 8981001823

208V,60Hz motor 9,12 & 18 m/min. 8981001825220V,60Hz motor 9,12 & 18 m/min. 8981001825380V,60Hz motor 9,12 & 18 m/min. 8981001825

380V,50Hz motor 6,9, & 12 m/min. 8981001826

440V,50Hz motor 6,9, & 12 m/min. 8981001824500V,60Hz motor 6,9, & 12 m/min. 8981001824

208V,60Hz motor 6,9, & 12 m/min. 8981001825220V,60Hz motor 6,9, & 12 m/min. 8981001825380V,60Hz motor 6,9, & 12 m/min. 8981001825

380V,50Hz motor 18 m/min. 8981001826415V,50Hz motor 18 m/min. 8981001826440V,60Hz motor 18 m/min. 8981001826480V,60Hz motor 18 m/min. 8981001826

142

SIDE MOUNT COMPONENTS(not shown)

51

48

50

51

50

49

44

45

46

47

5455



143





43 S Gearmotor (cont.)500V,50Hz motor 18 m/min. 8981001827575V,60Hz motor 18 m/min. 8981001827


208V,60Hz motor 18 m/min. 8981001829220V,60Hz motor 18 m/min. 8981001829380V,60Hz motor 18 m/min. 8981001829

44 S Reducer, (select one) 1Reducer, 18 m/min. 3842503065Reducer, 12 m/min. 3842503066Reducer, 9 m/min. 3842503067

45 Flange 1 384223548446 S Male-male element 1 384221892147 Gearbox shaft plug 1 3842501423

Side-mount motor48 S Male coupling element 2 384221892049 S Hex shaft

160 mm conveyor width 1 3842516836240 mm conveyor width 1 8981011509320 mm conveyor width 1 8981011506400 mm conveyor width 1 8981011508480 mm conveyor width 1 3842511129560 mm conveyor width 1 3842511130640 mm conveyor width 1 3842511133720 mm conveyor width 1 3842511134800 mm conveyor width 1 3842511137

50 Cover tube240 mm conveyor width 1 3842511110320 mm conveyor width 1 3842511111400 mm conveyor width 1 3842511112480 mm conveyor width 1 3842511115560 mm conveyor width 1 3842511116640 mm conveyor width 1 3842511119720 mm conveyor width 1 3842511120800 mm conveyor width 1 3842511123

51 S Toothed pulley 2Size 1, conv. width 160-400mm 3842515492Size 2, conv. width 480-800mm 3842515927

52 Cover tube 2 3842992038

144

SIDE MOUNT COMPONENTS(not shown)

51

48

50

51

50

49

44

45

46

47

5455



145




Center-mount motor (not shown)*N.S. S Male coupling element 2 3842218920*N.S. S Hex shaft, drive

320 mm conveyor width 1 8981011505400 mm conveyor width 1 3842992524/158480 mm conveyor width 1 3842992521/272560 mm conveyor width 1 3842992521/352640 mm conveyor width 1 3842992521/432720 mm conveyor width 1 3842992521/512800 mm conveyor width 1 3842992521/592

S Hex shaft, idler 2 3842992528*N.S. Cover tube, drive

320 mm conveyor width 1 8981011510400 mm conveyor width 1 3842992038/94480 mm conveyor width 1 3842992038/155560 mm conveyor width 1 3842992038/235640 mm conveyor width 1 3842992038/315720 mm conveyor width 1 3842992038/395800 mm conveyor width 1 3842992038/475

Cover tube, idler 2 3842992038*N.S. S Toothed pulley (choose one) 2

Size 1, conv. width 160-400mm 3842515492Size 2, conv. width 480-800mm 3842515927

*N.S. Cover tube, drive 2 3842992038*N.S. Cover tube, idler 2 3842992038

54 Fastener set 4 384231189355 Mounting bracket 1 3842890596

* NOT SHOWN AT LEFT


146

3 842 999 129 BS 2/O Transverse Conveyor

2

1

1014

12

13

15

111213

2216

16

20

19

18

21

1

2

5

45

5

5

5

54

3

3

1014

15

1213

22

16

162019

18

21

1112

13

8

9

17

7

27

30

30

24

28

29 23

25

36

36

34

33

3231

36

3617

30

30

26

2628

6

35


147





1 Belt profile 2 3842992539/...2 Guide profile 2 3842992651/...3 S Toothed belt, (select one size) 2


*/1280*/1680*/2080*/2480*/2880*/3280*/3680*/4060*/4460*/4860*/5260*/5660*/6060*/7060*/8060


4 Cross link 2 38429905845 Cross link fastening kit 4 3842146972

6 Drive assembly, left 1 08429038207 Upper drive assembly, left 1 38423118868 Drive assembly, right 1 08429038199 Upper drive assembly, right 1 384231188510 Upper bearing housing 2 384223548511 S Toothed pulley 2 384223545712 S Bearing 4 384250073713 S Retainer 4 291666002114 S Roller 2 384232899615 Hardened pin 2 384223547616 Cover cap 4 190050820517 Lower drive assembly 2 384231188418 Lower bearing housing 2 384223546119 S Flat spring 2 384223547920 S Belt guide shoe 2 384223547721 Holding bolt 2 384250782222 Bearing cover 2 3842235467

23 Idler assembly, left 1 084290385224 Upper idler assembly, left 1 384231189225 Idler assembly, right 1 084290385326 Upper idler assembly, right 1 3842311891

148


3937

3738

40

40

40

40


149





27 Upper bearing housing 2 384223548528 S Roller 2 384232899629 Hardened pin 2 384223547630 Cover cap 4 190050820531 Lower idler assembly 2 384231188432 Lower housing 2 384223546133 S Flat spring 2 384223547934 S Belt guide shoe 2 384223547735 Holding bolt 2 384250782236 Bearing cover 4 3842235467

Tandem Drive Unit37 S Male coupling element 2 384221892038 S Hex shaft (used with 320-800mm only select one) 1

Conveyor width 160 mm 3842992528/44Conveyor width 240 mm 3842992528/124Conveyor width 320 mm 3842992528/204Conveyor width 400 mm 3842992528/284Conveyor width 480 mm 3842992528/364Conveyor width 560 mm 3842992528/444Conveyor width 640 mm 3842992528/524Conveyor width 720 mm 3842992528/604Conveyor width 800 mm 3842992528/684

39 Cover tube 1Conveyor width 160 mm 3842507757Conveyor width 240 mm 3842992038/84Conveyor width 320 mm 3842507759Conveyor width 400 mm 3842507760Conveyor width 480 mm 3842992038/324Conveyor width 560 mm 3842992038/404Conveyor width 640 mm 3842992038/484Conveyor width 720 mm 3842992038/564Conveyor width 800 mm 3842992038/644

*40 Transverse conveyor connection kit 4 384231189341 Mounting bracket 1 3842890596

*NOT SHOWN AT LEFT

150

10

6

3

4

5

7a

9

8

7

7

6

5

4

3

1

11

2

3 842 999 677 DS 2/90° Turntable


151




3 842 999 677 DS 2/90° Turntable

1 Plastic Washer Disc 1 3842502259

2 Transport Disc 1 3842501399

3 S Toothed belt 2 3842502260

4 S Hex shaft 1 3842501760

5 S Bearing 2 1900905279

6 S Belt tensioner 2 3842311925

7 S Gearbox 1 3842501394

8 S Gearmotor (select one) 1380V, 50Hz Motor, 9 m/min 8981001818415V, 50Hz Motor, 9 m/min 8981001818440V, 50Hz Motor, 9 m/min 8981001818480V, 60Hz Motor, 9 m/min 8981001818500V, 50Hz Motor, 9 m/min 8981001819575V, 60Hz Motor, 9 m/min 8981001819500V, 60Hz Motor, 9 m/min 8981001820208V, 60Hz Motor, 9 m/min 8981001821220V, 60Hz Motor, 9 m/min 8981001821

9 S Reducer 1 3842503061

10 S Return roller 4 3842328996

152

12

39

26

47

2

47

1226

71

28

3

24

10

9

23

13

15

51

145465

51 53

18

20

19

45

8

28

27

21

64

4054

43

11

30

1127

62

63

22

15

25

13

3 842 999 677 DS 2/180° Turntable


153




1 Name plate 38425060692 S Gearbox 38425013943 S Stick-on-gear 38425030614 Flange 38422354845 Coupling 38422189206 Guide plate 38423521847 Guide plate 38423521918 Leading curve 38425017579 Carrying disc 384250139910 Plastic disc (washer) 384250225911 Connection piece 384250175912 S Hex shaft 384250176013 Mounting plate 384250269914 Mounting bracket 384250404515 Mounting (support) block 384250404416 Plate 384250404317 Protective cover 384250226318 Ssheet metal cover 384250287019 Sheet metal 384250286720 Cover 384250286821 Plate 384250304522 Roller carrier 384250914423 Belt guide profile 384250098423 Leading disc 384231194724 S Return roller 384232899625 Stop bar 384251227826 S Belt tensioner 384231192527 Pulley 384231192328 Toothed belt 384250226029 Strut profile 384250488430 Strut profile 384250337031 Strut profile 384250940235 Gusset 384235200936 T-Nut 384224249237 T-Bolt 384219709038 Lock insert 384250226139 S Grooved ball bearing 190090527940 Retaining ring 291665000641 Retaining ring 291665000942 Retaining ring 291666001443 Counter sinking screw 291054115244 Counter sinking screw 291054119745 Counter sinking screw 2910541201

3 842 999 677 DS 2/180° Turntable

154

12

39

26

47

2

47

1226

71

28

3

24

10

9

23

13

15

51

145465

51 53

18

20

19

45

8

28

27

21

64

4054

43

11

30

1127

62

63

22

15

25

13

3 842 999 677 DS 2/180° Turntable


155




46 Counter sinking screw 291054120347 Inner hex screw 291013120148 Inner hex screw 291014119150 Inner hex screw 291014120351 Flat-head screw 384250420152 Flat-head screw 384250530953 Lockwasher 384250238454 Lockwasher 384250238555 Plain washer 291601101456 Hex bolt 291501100757 Hex bolt 291106119758 Hex bolt 291106120159 Tensioning pin 291776007660 Blind rivet 384250126161 Cable tie 384250084462 Hex bolt 291106115863 Lockwasher 384250238364 Hex bolt 291106124365 Washer 291601101666 Washer 291601189569 Grease 384250977070 Roller bearing grease 384250959471 S Gearmotor (select one) 1

380V, 50Hz Motor, 9 m/min 8981001818415V, 50Hz Motor, 9 m/min 8981001818440V, 50Hz Motor, 9 m/min 8981001818480V, 60Hz Motor, 9 m/min 8981001818500V, 50Hz Motor, 9 m/min 8981001819575V, 60Hz Motor, 9 m/min 8981001819500V, 60Hz Motor, 9 m/min 8981001820208V, 60Hz Motor, 9 m/min 8981001821220V, 60Hz Motor, 9 m/min 8981001821

Assembly instructions 3842507672Label 6001002336Packing kit 6001001546

3 842 999 677 DS 2/180° Turntable

Publication Number:8981500170 10/00

816 E. Third St.Buchanan, MI 49107www.boschat.com

Customer Service Hotline: (800) 32-BOSCH [800-322-6724]In Canada (800) 88-BOSCH [800-882-6724]Tel.: (616) 695-0151FAX: (616) 695-5363

All rights are held by BOSCH AUTOMATION PRODUCTS and ROBERT BOSCH GMBH, also regarding patent claims. We retainall powers of disposition, such as for copying and/or for passing-on to third parties.

We reserve the right to make technical changes at any time without notice.Errors and omissions excepted.

© 2000 Bosch Automation Products

BOSCH AUTOMATION PRODUCTS

ts 2 and ts 2/c conveyor modules · ref. # s description qty. part number recommended price...

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