tsm tool stand - ati industrial automationmanual, tool stand, tsm document #9610-20-1114-10 pinnacle...

Engineered Products for Robotic ProductivityPinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: +1-919.772.0115 • Fax: +1-919.772.8259 • www.ati-ia.com • Email: [email protected]

TSM Tool Stand

Manual

Document #: 9610-20-1114

www.ati-ia.com

ati-ia.com

Manual, Tool Stand, TSMDocument #9610-20-1114-10

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: [email protected] 2

ForewordPlease contact ATI Industrial Automation with any questions concerning your particular model.

CAUTION: This manual describes the function, application, and safety considerations of this product. This manual must be read and understood before any attempt is made to install or operate the product, otherwise damage to the product or unsafe conditions may occur.

Information contained in this document is the property of ATI Industrial Automation, Inc. (ATI) and shall not be reproduced in whole or in part without prior written approval of ATI. The information herein is subject to change without notice. This manual is periodically revised to reflect and incorporate changes made to the product.

The information contained herein is confidential and reserved exclusively for the customers and authorized agents of ATI Industrial Automation and may not be divulged to any third party without prior written consent from ATI. No warranty including implied warranties is made with regard to accuracy of this document or fitness of this device for a particular application. ATI Industrial Automation shall not be liable for any errors contained in this document or for any incidental or consequential damages caused thereby. ATI Industrial Automation also reserves the right to make changes to this manual at any time without prior notice.

ATI assumes no responsibility for any errors or omissions in this document. Users’ critical evaluation of this document is welcomed.

Copyright by ATI Industrial Automation. All rights reserved.

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Sale, Service and Information about ATI products:

ATI Industrial Automation 1031 Goodworth Drive Apex, NC 27539 USA WWW.ati-ia.com Tel: 919.772.0115 Fax: 919.772.8259 E-mail: [email protected]

Technical support and questions:Application Engineering Tel: 919.772.0115, Option 2, Option 2 Fax: 919.772.8259 E-mail: [email protected]

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Table of ContentsForeword .......................................................................................................................................... 2Glossary ........................................................................................................................................... 61. Safety ......................................................................................................................................... 7

1.1 ExplanationofNotifications ......................................................................................................... 7

1.2 General Safety Guidelines ............................................................................................................ 7

1.3 Safety Precautions ........................................................................................................................ 8

2. Product Overview ..................................................................................................................... 92.1 TSM System with Pin and Bushing Style Mounting ................................................................... 9

2.1.1 Post Module Kits .............................................................................................................. 10

2.1.2 Horizontal Modules ........................................................................................................... 10

2.1.3 Horizontal Extensions ....................................................................................................... 10

2.1.4 TSM Adapter Module ........................................................................................................ 10

2.1.5 Pin and Bushing Mounting Module ................................................................................... 11

2.1.6 Tooling Interface Plates .................................................................................................... 11

2.1.7 RetrofitLockingAssembly ................................................................................................ 11

2.1.8 PinandBushingLockingMountingModule ..................................................................... 12

2.1.9 ToolingInterfacePlatesLocking ....................................................................................... 12

2.1.10 Proximity Sensor Modules ................................................................................................ 12

2.2 TSM System with V-Block Style Mounting ................................................................................ 132.2.1 Post Module Kits .............................................................................................................. 14


2.2.3 Horizontal Extensions ....................................................................................................... 14

2.2.4 TSM Adapter Module ........................................................................................................ 14

2.2.5 Mounting Modules ............................................................................................................ 15

2.2.6 Tooling Interface Plates .................................................................................................... 15

2.2.7 Vertical Mounting Module ................................................................................................. 16

2.2.8 Vertical Tooling Interface Plate ......................................................................................... 16

2.2.9 Sensor Holders ................................................................................................................. 16

2.2.10 Proximity Sensor .............................................................................................................. 16

2.3 TSM System with Tool Hanger Mounting Module .................................................................... 172.3.1 Post Module Kits .............................................................................................................. 17


2.3.3 Tool Hanger Mounting Modules ........................................................................................ 18

2.3.4 Tool Hangers .................................................................................................................... 18

2.3.5 Proximity Sensor and Cables for Tool Hanger Mounting Module ..................................... 18

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2.4 Post Module Components .......................................................................................................... 192.4.1 Base Plate ........................................................................................................................ 19

2.4.2 Rail Assemblies ................................................................................................................ 19

2.4.3 Gusset Assembly .............................................................................................................. 19

2.5 DeterminingTheToolStandConfiguration .............................................................................. 202.5.1 ConfiguringaTSMSystemwithHorizontalMounting ...................................................... 21

2.5.2 ConfiguringaTSMSystemwithPinandBushingMounting ............................................ 21

2.5.3 ConfiguringaTSMSystemwithVerticalMounting .......................................................... 22

2.5.4 ConfiguringaTSMSystemwithToolHangerMounting ................................................... 22

3. Installation .............................................................................................................................. 233.1 Installing Base, Rail, and Gusset assemblies .......................................................................... 23

3.2 Installing Pin and Bushing or Horizontal V-Block Mounting Module to Tool Stand ............. 25

3.3 Installing Vertical V-Block Mounting Module to Tool Stand .................................................... 27

3.4 Installing Tool Hanger Mounting Module to Tool Stand .......................................................... 28

3.5 Installing Horizontal Extension to Tool Stand .......................................................................... 29

3.6 Proximity Sensor Module Installation for Pin and Bushing TSM Systems ............................ 30

3.7 Proximity Sensor Installation for V-Block TSM Systems (Sensor Holder - 9120-TSM-SM-4205) ........................................................................................ 31

3.8 Proximity Sensor Installation for V-Block TSM Systems (Sensor Holder - 9120-TSM-SM-4206) ........................................................................................ 32

3.9 Proximity Sensor installation for TSM Tool Hanger ................................................................. 33

4. Operation ................................................................................................................................ 344.1 TSM System with Pin and Bushing Style Mounting Operation ............................................... 34

4.2 TSM V-Block Systems Operation ............................................................................................... 35

4.3 TSM Tool Hanger System Operation ......................................................................................... 35

5. Maintenance ............................................................................................................................ 365.1 All TSM Systems ......................................................................................................................... 36

5.2 Pin and Bushing TSM Systems .................................................................................................. 375.2.1 Clean,Lubricate,andReplaceAlignmentPinsandBushings ......................................... 37

5.3 TSM V-Block Systems ................................................................................................................. 38

5.4 TSM Tool Hanger Systems ......................................................................................................... 39

6. Troubleshooting ..................................................................................................................... 407. Serviceable Parts ................................................................................................................... 41

7.1 Part Number Cross Reference ................................................................................................... 427.1.1 TSMV-BlockSystems ...................................................................................................... 42





8. Specifications ......................................................................................................................... 438.1 Common TSM System Components ......................................................................................... 43

8.2 TSM Pin and Bushing System Components ............................................................................. 43

8.3 TSM V-Block System Components ............................................................................................ 43

8.4 TSM Tool Hanger System Components .................................................................................... 43

9. Drawings ................................................................................................................................. 449.1 Pin and Bushing Mounting Module ........................................................................................... 44

9.2 Pin and Bushing QC-50 Tooling Plate ....................................................................................... 45

9.3 Pin and Bushing QC-76 Tooling Plate ....................................................................................... 46

9.4 Pin and Bushing QC-110 Tooling Plate ..................................................................................... 47

9.5 Pin and Bushing Horizontal Blank Tooling Plate ..................................................................... 48

9.6 TSM Pin & Bushing Mounting Module - Rigid - Locking ......................................................... 49

9.7 PinandBushingRetrofitLockingAssembly ............................................................................ 50

9.8 Horizontal Tooling Interface Plate-Blank (Locking) ................................................................. 51

9.9 Tooling Interface Plate for QC 40- Blank- MA03 (Locking) ...................................................... 52

9.10 Vertical Tooling Interface Plate - Blank (Locking) .................................................................... 53

9.11 Mounting Module 3597 ................................................................................................................ 54

9.12 Mounting Module 4018 ................................................................................................................ 55

9.13 QC-40 Tooling Interface Plate .................................................................................................... 56






9.19 QC-100 Tooling Interface Plate .................................................................................................. 62

9.20 Blank Tooling Interface Plate ..................................................................................................... 63

9.21 Vertical Mounting Module 4068 .................................................................................................. 64

9.22 Vertical Mounting Module 4070 .................................................................................................. 65

9.23 Vertical Tooling Interface Plate - Blank ..................................................................................... 66

9.24 Vertical Tooling Interface Plate - Blank (Large) ........................................................................ 67

9.25 Tool Hanger Module 5496 ........................................................................................................... 68




9.29 Post Modules ............................................................................................................................... 72

9.30 TSM Rail Adapter Module - V-Block Style ................................................................................. 73





9.31 Sensor Holders ........................................................................................................................... 76

9.32 Receiver Blocks ........................................................................................................................... 79

9.33 Tooling Pins ................................................................................................................................. 80

9.34 Medium Tool Stand General Overview ...................................................................................... 81

10. Terms and Conditions of Sale ............................................................................................... 82





GlossaryTerm Definition

Alignment Pins The alignment pin attaches to the tooling interface plate or a tool hanger module.

Adapter module The adapter module provides a mounting surface for a mounting module to be attached to a post module or end of a horizontal extension.

End-Effector Atoolorotherdeviceattachedtotherobotarminordertoperformatask.Horizontal module A horizontal rail that supports multiple tool positions.

Master plate The half of the Tool Changer that is mounted to an interface plate, robot or end-effector adjacent to the robot.

Modules Optional components that can be added to the Master and Tool plates to enhance the capabilities of the Tool Changer, e.g. Fluid/Air, Electrical, DeviceNet, Servo, High-Current.

Mounting module Provides a mount on the tool stand for the tooling interface plate or can mount theToolChangerToolplatedirectlyforsomespecificmodels.

Pin and Bushing Mounting Tool stand that uses mounting modules with pins and bushing to support and accurately locate the Tool Changer Tool plate and customer tooling.

Post module Combines the base, vertical rail, and gusset assemblies into a group of components.

Proximity Sensor Provides a signal indicating the tool is located in the tool stand.

Sensor Holder The sensor holder provides a mounting on the tool stand for the proximity sensor.

Tooling Interface Plate A machined plate that adapts the Tool body to an end-effector, and provides mounting features for a tool stand.

Tool Hanger ThehalfoftheToolChangerthatismountedtotheflatontheToolChanger.

Tool plate The half of the Tool Changer that is mounted to a tooling interface plate or customer-supplied tooling.

Tool Stand AfixtureprovidedbyATIforholdingoftheToolplatewhennotinuse.

Horizontal Extension Afixturethatprovidesmoretoolclearanceforthecustomertoolingthanthestandard TSM post module.

Vertical Mounting module Provides a mount on the tool stand for the vertical tooling interface plate or can mounttheToolChangerToolplatedirectlyforsomespecificmodels.

Vertical Tooling Interface Plate

A machined plate with a vertical surface that adapts the customer tooling and provides mounting features for a tool stand.





1. SafetyThe safety section describes general safety guidelines to be followed with this product, explanation of the notifications found in this manual, and safety precautions that apply to the product. More specific notifications are embedded within the sections of the manual where they apply.

1.1 ExplanationofNotificationsThe notifications included here are specific to the product(s) covered by this manual. It is expected that the user heed all notifications from the robot manufacturer and/or the manufacturers of other components used in the installation.

DANGER: Notificationofinformationorinstructionsthatifnotfollowedwillresultindeathorseriousinjury.Thenotificationprovidesinformationaboutthenatureofthehazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

WARNING: Notificationofinformationorinstructionsthatifnotfollowedcouldresultindeathorseriousinjury.Thenotificationprovidesinformationaboutthenatureofthehazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

CAUTION: Notificationofinformationorinstructionsthatifnotfollowedcouldresultinmoderateinjuryorwillcausedamagetoequipment.Thenotificationprovidesinformation about the nature of the hazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

NOTICE: Notificationofspecificinformationorinstructionsaboutmaintaining,operating,installation, or setup of the product that if not followed could result in damage to equipment. The notificationcanemphasizebutisnotlimitedtospecificgreasetypes,goodoperatingpractices,or maintenance tips.

1.2 General Safety GuidelinesThe TSM system is intended to for use in industrial applications for tool changing and storage and therefore requires the use of a Tool Changer.Prior to purchase and installation, the customer should verify that the Tool Changer selected is rated for the maximum loads and moments expected during operation. Refer to the customer’s Tool Changer manual or contact ATI for assistance.

WARNING: The customer is responsible for ensuring that the area between the tool and the Tool Stand is clear of foreign objects during tool drop-off. Failure to do so may result in serious injury to personnel.

WARNING: The gap between the Master and Tool sides is a pinch point. All personnel should be prevented from placing any part of their body or clothing in the gap, especially during actuation of the tool hanger mechanism.





1.3 Safety PrecautionsWARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer’s safety practices and policies. Injury or equipment damage can occur with the Tool not placed and energized circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized connections, and verify all circuits are de-energized before performing maintenance or repair(s) on the Tool Changer or modules.

WARNING: Duringoperation,theareabetweentheMasterandToolmustbekeptclear.FailuretokeepareaclearwillresultindamagetoToolChanger,modules,orend-of-arm tooling and could cause injury to personnel.

CAUTION: The TSM system is only to be used for intended applications and applications approved by the manufacturer.





2. Product OverviewThe ATI TSM (Tool Stand Medium) system is compatible with ATI Tool Changer sizes QC-20 through QC-110. The stand is designed to fit most customer applications. The modular system allows for you to essentially “build your own” tool storage rack based on the number of tools, desired positioning, and mounting arrangements. There are three types of TSM systems available:

• Section 2.1—TSM System with Pin and Bushing Style Mounting• Section 2.2—TSM System with V-Block Style Mounting• Section 2.3—TSM System with Tool Hanger Mounting Module

For the most current product information on the TSM systems, click the following link: TSM Systems

2.1 TSM System with Pin and Bushing Style MountingThe pin and bushing modules are a rigid mounting system. Horizontal and vertical tooling interface plates mount to customer tooling.

Figure 2.1—TSM System with Pin and Bushing Style Mounting

QC Tool Plate

Horizontal Module

Tooling Interface Plate

Locking Vertical Tooling Plate

Locking Mounting Module

Mounting Module

Horizontal Adapter

Proximity Sensor

Post Module

Proximity Sensor

Adapter Plate

Vertical Tooling Plate



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2.1.1 Post Module KitsThe post module kit is a common component to all TSM systems. The post module kit is available in different post heights and combines the base, rail, and gusset assemblies into a group of components.

Item Part Number Refer to Drawing in:Postmodulekit914mm(36”)1,2 9120-TSM-PM-3317

Section 9.34—Post ModulesPostmodulekit1016mm(40”)1,2 9120-TSM-PM-3382Postmodulekit1220mm(48”)1,2 9120-TSM-PM-3325Postmodulekit1520mm(60”)1,2 9120-TSM-PM-3353Postmodulekit1828mm(72”)1,2 9120-TSM-PM-3322Notes:

1. May specify other rail lengths – cut charge will apply.2. The post module is available factory assembled - an assembly charge will apply.

2.1.2 Horizontal ModulesThe horizontal module mounts to the post module and can be adjusted vertically or horizontally using the rail gussets to accommodate customer tooling. The rail is an aluminum extrusion and comes in standard lengths. Multiple Tool plate assemblies can be added to the rail depending on the tool spacing requirements.

Item Part Number Refer to Drawing in:Horizontalmodule300mm(12”)1 9120-TSM-HM-3362

Section 9.39—Medium Tool Stand General Overview

Horizontalmodule457mm(18”)1 9120-TSM-HM-3323Horizontalmodule612mm(24”)1 9120-TSM-HM-1020Horizontalmodule914mm(36”)1 9120-TSM-HM-3317Horizontalmodule1220mm(48”)1 9120-TSM-HM-3325Horizontalmodule1520mm(60”)1 9120-TSM-HM-3353Notes:

1. May specify other rail lengths – cut charge will apply.

2.1.3 Horizontal ExtensionsThe horizontal extension is used when your tooling requires extra clearance from the rail or other tooling.The horizontal extension mounts to the post module.

Item Part Number Refer to Drawing in:

TSMHorizontalExtension,3.15” 9120-TSM-HE-3403

Section 9.39—Medium Tool Stand General OverviewTSMHorizontalExtension,6” 9120-TSM-HE-3320

TSMHorizontalExtension,10” 9120-TSM-HE-3321

2.1.4 TSM Adapter ModuleThe adapter module mounts to the horizontal extension. The adapter module is required for mounting module to be mounted or to the end of a horizontal extension.

Item Part Number Refer to Drawing in:TSM Adapter Module - Mounting Module to TSM HE1

9120-TSM-AM-9982 Section 9.33—Tool Hanger Module 5497

Notes: 1. Adapts to the TSM horizontal extension





2.1.5 Pin and Bushing Mounting ModulePin and bushing modules include two vertical alignment pins and one vertical bushing. The module includes mounting fasteners, and is designed to mount to a post module, horizontal module, or horizontal extension. The pin and bushing modules can be supplied as a stand alone unit and can be integrated with customer specific fixtures. The module provides mounting features for the sensor modules.

Item Part Number Refer to Drawing in:Pin and Bushing Mounting module, Rigid.1, 2 9120-TSM-MMB-8432 Section 9.1—Pin and Bushing Mounting

ModuleNotes:

1. Used with Tooling Interface Plates: 9120-TSM-HBQ-8439, 9120-TSM-VBB-8441, 9120-TSM-VBQ-8442.

2. Used with sensor modules: 9120-TSM-SMA-8437 and 9120-TSM-SMA-8439.

2.1.6 Tooling Interface PlatesThere are two types of interface plates, tooling interface plates and vertical tooling interface plates. The tooling interface plate attaches horizontally to the Tool Changer and the customer tooling. The vertical tooling plate attaches to the customer tooling and the Tool Changer is attached to the customer tooling either directly or using an interface plate. Both types of interface plates have two bushings and one alignment pin to position the tooling interface plate to the pin and bushing mounting module.Item Part Number Refer to Drawing in:

TSMToolingInterfacePlateforQC-50-Blank.1 9120-TSM-HBQ-9566Section 9.4—Pin and

Bushing QC-50 Tooling Plate

TSMToolingInterfacePlateforQC-76-Blank1 9120-TSM-HBQ-9224Section 9.5—Pin and


TSMToolingInterfacePlateforQC-110-Blank1 9120-TSM-HBQ-8439Section 9.6—Pin and


TSMToolingInterfacePlate-Blank1 9120-TSM-HBB-9223Section 9.7—Pin and

Bushing Horizontal Blank Tooling Plate


TSMToolingInterfacePlate-Blank1 9120-TSM-VBB-8441Section 9.8—Pin and

Bushing Vertical Blank Tooling Plate

TSM Tooling Interface Plate - J16 Pattern 1 9120-TSM-VBQ-8442 Section 9.9—Pin and Bushing J16 Tooling Plate

Notes: 1. Used with mounting modules: 9120-TSM-MMB-8432.

2.1.7 RetrofitLockingAssemblyThe retrofit locking assembly includes a replacement alignment pin and a replacement bushing block with air cylinder for 9120-TSM-MMB-8432. For installation instructions refer to Section 9.10—TSM Pin & Bushing Mounting Module - Rigid - Locking.


PinandBushingRetrofitLockingAssembly 9005-20-8444 Section 9.33—Pin and Bushing Retrofit

Locking Assembly





2.1.8 Pin and Bushing Locking Mounting ModulePin and bushing locking modules include two vertical alignment pins and one vertical bushing with an air cylinder. The module includes mounting fasteners, and is designed to mount to a post module, horizontal module, or horizontal extension. The pin and bushing locking modules can be supplied as a stand alone unit and can be integrated with customer specific fixtures. The module includes two sensors on the air cylinder.

Item Part Number Refer to Drawing in:PinandBushingLockingMountingmodule, Rigid.1 9120-TSM-MMBL-8432 Section 9.10—TSM Pin & Bushing Mounting

Module - Rigid - LockingNotes:

1. UsedwithToolingInterfacePlates:9120-TSM-HBBL-9223,9120-TSM-HBQL-10189,9120-TSM-VBBL-8441

2.1.9 Tooling Interface Plates LockingThere are two types of interface plates, tooling interface plates and vertical tooling interface plates. The tooling interface plate attaches horizontally to the Tool Changer and the customer tooling. The vertical tooling plate attaches to the customer tooling and the Tool Changer is attached to the customer tooling either directly or using an interface plate. Both types of interface plates have two bushings and one alignment pin to position the tooling interface plate to the pin and bushing mounting module. The tooling interface plates can be integrated with customer specific features, including a locking mechanism that secures tools in the tool stand, preventing unintional tool drops, wear, and potential damage.


TSMToolingInterfacePlate-Blank-Locking1 9120-TSM-HBBL-9223Section 9.10—TSM Pin & Bushing Mounting Module

- Rigid - Locking

TSMToolingInterfacePlateforQC40-Locking-MA03 1 9120-TSM-HBQL-10189

Section 9.13—Tooling Interface Plate for QC 40-

Blank- MA03 (Locking)Vertical Tooling Interface Plate

TSMToolingInterfacePlate-Blank-Locking1 9120-TSM-VBBL-8441Section 9.12—Horizontal Tooling Interface Plate-

Blank (Locking) Notes:

1. Usedwithmountingmodules:9120-TSM-MMBL-8432

2.1.10 Proximity Sensor ModulesThe proximity sensor mounts directly to the mounting module. The proximity sensor provides a signal indicating the Tool is located in the tool stand.Item Part Number

TSM Sensor module, NPN, 8 mm Barrel 1 9120-TSM-SMA-8437

TSM Sensor module, PNP, 8 mm Barrel 1 9120-TSM-SMA-8439

Photoelectric Sensor Kit 1 9005-20-2152

Notes: 1. Used with mounting module: 9120-TSM-MMB-8432.





2.2 TSM System with V-Block Style MountingThe system is compatible with QC-20 through QC-110 Tool Changers. The tool stand can be equipped with vertical mounting modules, horizontal modules, or with use of an adapter module to a horizontal extension and can be positioned anywhere along the rail. This system combines the ease of the V-block mounting module with adjustable tool spacing to accommodate customer tooling. There is an optional sensor holder that can attach to the mounting module. Options are limited to the lengths of horizontal modules to accommodate multiple tool mounts depending on the size of the tooling. Contact ATI for more information.

Figure 2.2—TSM System with V-Block Horizontal Mounting

Mounting Module


Horizontal Module

Post Module

Horizontal Extension

Adapter Module

Figure 2.3— TSM System with V-Block Vertical Mounting

Vertical ToolingInterface Plate

Vertical MountingModule

Post Module

Horizontal Extension

AdapterModule














2.2.3 Horizontal ExtensionsThe horizontal extension is used when your tooling requires extra clearance from the rail or other tooling.


TSMHorizontalExtension,3.15” 9120-TSM-HE-3403

Section 9.39—Medium Tool Stand General OverviewTSMHorizontalExtension,6” 9120-TSM-HE-3320

TSMHorizontalExtension,10” 9120-TSM-HE-3321

2.2.4 TSM Adapter ModuleThe adapter module mounts to the horizontal extension. The adapter module is required for mounting module to be mounted or to the end of a horizontal extension.

Item Part Number Refer to Drawing in:TSM Adapter Module - Mounting Module to TSM HE1

9120-TSM-AM-9982 Section 9.35—TSM Rail Adapter Module - V-Block Style

Notes: 1. Adapts to the TSM horizontal extension

2.2.5 Mounting ModulesThe mounting module includes three pin receivers. The assembly includes mounting fasteners, and





is designed to mount to the horizontal module or with use of an adapter module to the post module or end of a horizontal extension. The mounting modules can be positioned anywher e along the rail to accommodate customer tooling. A mounting module is required for each tool position. The mounting module provides mounting holes for an optional sensor holder (see Section 2.2.9—Sensor Holders).

Item Part Number Refer to Drawing in: QC-ModelsMounting module 1,3 9120-TSM-MMV-3597 Section 9.16—Mounting Module 3597 QC-40 ~ QC-76Mounting module 2,4 9120-TSM-MMV-4018 Section 9.17—Mounting Module 4018 QC-100 ~ QC-110Notes:

1. Uses Sensor Holder 9120-TSM-SM-42052. Uses Sensor Holder 9120-TSM-SM-42063. Used with Tooling Interface Plates 9120-TSM-HVQ-XXXX except 9120-TSM-HVQ-4059.4. Used with Tooling Interface Plates 9120-TSM-HVQ-4059 and 9120-TSM-HVB-7961.

2.2.6 Tooling Interface PlatesThe tooling interface plate provides an interface from the customer tooling and Tool Changer to the tool stand. The tooling interface plate attaches to the Tool Changer and provides mounting for the customer tooling. The tooling interface plate uses three tooling pins to position the tooling interface plate to the mounting module. Tooling interface plates listed in table below require machining mounting pattern for customer tooling. Custom machined tooling interface plates are available, contact ATI for more information.

Item Part Number Refer to Drawing in: QC-Models

Tooling Interface Plate 2 9120-TSM-HVQ-4055 Section 9.18—QC-40 Tooling Interface Plate QC-40

Tooling Interface Plate 1, 2 9120-TSM-HVQ-4627 Section 9.18—QC-40 Tooling Interface Plate QC-40 Euro







Tooling Interface Plate 3, 4 9120-TSM-HVB-7961 Section 9.25—Blank Tooling Interface Plate QCBlank

Notes: 1. Euro Tool Changer Only.2. Used with mounting module 9120-TSM-MMV-3597.3. Used with mounting module 9120-TSM-MMV-4018.4. Blank-NoQCbossorQCmountingpattern.





2.2.7 Vertical Mounting ModuleThe vertical mounting module includes three pin receivers. The mounting module includes mounting fasteners, and is designed to mount to the horizontal module, horizontal extension, or directly to the post module. The mounting module can be positioned anywher e along the rail to accommodate customer tooling. A mounting module is required for each tool position. The mounting module provides mounting holes for an optional sensor holder (see Section 2.2.9—Sensor Holders).


Vertical Mounting module2,3 9120-TSM-MMV-4068 Section 9.26—Vertical Mounting Module 4068 QC-40 ~ QC-76

Vertical Mounting module1,4 9120-TSM-MMV-4070 Section 9.27—Vertical Mounting Module 4070

QC-100 ~ QC-110

Notes: 1. Uses Sensor Holder 9120-TSM-SM-42052. Uses Sensor Holder 9120-TSM-SM-42063. Used with Vertical Tooling Interface Plates 9120-TSM-VVB-40694. Used with Vertical Tooling Interface Plates 9120-TSM-VVB-4071

2.2.8 Vertical Tooling Interface PlateThe vertical tooling interface plate provides an interface from the tool and Tool Changer to the TSM system. The tooling interface plate attaches to a flat on the customer tooling or Tool Changer. The tooling interface plate uses the (3) tooling pins to position the tooling interface plate with the mounting module.

Item Part Number Refer to Drawing in: QC-ModelsVertical Tooling Interface Plate-Blank1 9120-TSM-VVB-4069 Section 9.29—Vertical Tooling

Interface Plate - Blank (Large) QC-40 ~ QC-76

Vertical Tooling Interface Plate-Blank(Large)2 9120-TSM-VVB-4071 Section 9.29—Vertical Tooling

Interface Plate - Blank (Large) QC-100 ~ QC-110

Notes: 1. Used with mounting module 9120-TSM-MMV-40682. Used with mounting module 9120-TSM-MMV-4070

2.2.9 Sensor HoldersThe TSM sensor holders accommodate barrel-type proximity sensors with 18 x 1.0 thread. For operation, thread the sensor into the desired position to detect the surface of the TSM tooling interface plate as it is dropped off in the stand. ATI offers the following proximity sensor (see Section 2.2.10—Proximity Sensor).


Sensor Holder 9120-TSM-SM-4206

Section 9.36—Sensor Holders

QC-40 ~ QC-76

Sensor Holder 9120-TSM-SM-4205 QC-100 ~ QC-110

2.2.10 Proximity SensorThe proximity sensor screws directly into the sensor holder. The proximity sensor provides a signal indicating the Tool is located in the tool stand.


PNP 3-Wire DC Sensor 8590-9909999-45 Section 9.36—Sensor Holders QC-40 ~ QC-110





2.3 TSM System with Tool Hanger Mounting ModuleThe tool hanger mounting module is compatible with QC-20 through QC-71 Tool Changers and includes a rigid block that interfaces with the tool hanger. The mount assembly includes the mounting fasteners, and is designed to mount to extruded rail components and the flats on the Tool Changer. The assembly can be mounted to any other surface that has the corresponding mounting features.

Figure 2.4—Tool Hanger Mounting

Tool PlateTool Hanger

Tool Hanger Mounting Module

Sensor

HorizontalModule

PostModule














2.3.3 Tool Hanger Mounting ModulesThe tool hanger mounting module includes a rigid block with locating pins.


Tool Hanger Mounting module 9120-TSM-MM-5496

Section 9.30—Tool Hanger Module 5496

Section 2.3—TSM System with Tool Hanger Mounting Module

QC-20 ~ QC-71

Note:

Used with 9120-TSM-TH-5891, 9120-TSM-TH-5923, and 9120-TSM-TH-5497

2.3.4 Tool HangersThe tool hanger provides an interface between your Tool Changer and mounting module. The tool hangers are sized and designed to correspond with the Tool Changer module flats. The tool hanger also includes (2) steel alignment features—a shoulder bolt that aligns with the mounting module groove and a locating pin to align with the corresponding slot in the mounting module.


Tool Hanger3 9120-TSM-TH-5891 Section 9.31—Tool Hanger Module 5891



Section 2.3—TSM System with Tool Hanger Mounting Module

QC-201, QC-211, QC-21E 1

Tool Hanger3 9120-TSM-TH-5923 QC-212, QC-21E2

Tool Hanger3 9120-TSM-TH-5497 QC-401, 2, QC-40Q1, 2, QC-411, QC-711, 2

Notes: 1. Mounts to Flat A.2. Mounts to Flat B3. Used with mounting module 9120-TSM-MM-5496

2.3.5 Proximity Sensor and Cables for Tool Hanger Mounting ModuleThe proximity sensor can be screwed into the tool hanger mounting module. The proximity sensor provides a signal indicating the Tool is located in the tool stand. Sensor cables are available in various lengths. This proximity sensor is not compatible with the V-block mounting module.

Proximity SensorItem Part Number QC-ModelsProximity Sensor PNP 3 wire DC 8590-9909999-34 QC-20 ~ QC-71

Sensor CablesItem Part Number QC-Models

2 meter female 8590-9909999-07 QC-20 ~ QC-71

5 meter female 8590-9909999-12 QC-20 ~ QC-71





2.4 Post Module ComponentsThe post module is a common component to all TSM systems. The post module is available in different post heights and combines the base, rail, and gusset assemblies into a group of components.

Figure 2.5—Post module Components

Rail Assembly

Gusset Assembly

Base Assembly

2.4.1 Base PlateThe base plate consists of a square aluminum machined plate. The base provides a secure foundation on which to build the TSM system.


Base Plate 3700-20-3589 Section 9.34—Post Modules

2.4.2 Rail AssembliesThe rail assembly mounts to the base assembly. The standard rail is an aluminum extrusion and in a variety of lengths. Customers can request custom lengths when ordering.

Item Part Number Refer to Drawing in:PostRail914mm(36”) 3710-20-3435

Section 9.34—Post ModulesPostRail1016mm(40”) 3710-20-3382PostRail1220mm(48”) 3710-20-3318PostRail1520mm(60”) 3710-20-3334PostRail1828mm(72”) 3710-20-3322

*Note: The customer may specify other rail lengths – cut charge will apply.

2.4.3 Gusset AssemblyThe gusset assembly provides structural support at the base of the assembly. The gusset assembly mounts to the base assembly and includes mounting fasteners. Note: Tabs must be removed from the gusset to allow flush contact with the base assembly.


Gusset 9120-TSS-GA-1030 Section 9.34—Post Modules





2.5 DeterminingTheToolStandConfigurationDetermining the components needed for a tool stand requires knowledge of the system being designed. When determining the tool stand components, you will need to consider the following information:• What model Tool Changer will be used and if utility modules will be required.

• Number of tools the stand must accommodate, total weight.

• Dimensions of the tooling that will be used, tooling weight.

• Size, reach and capabilities of the robot being used.

• Area available to accommodate the tool stand.

• Area between tool positions required for pneumatic fittings, hoses, electrical cabling and other utilities.

Figure 2.6—Tool Stand and Tool SpacingHorizontal Module length to accomodate

number of Tools and Tool Spacing.

Post Module height to accomodate Adapter Plate, Tooling, Pneumatic

Fittings, Pneumatic Hoses and Electrical Cabling.

Height of Tooling, Adapter Plate, Utility Fittings, Hoses, and CablingWill Be Needed to Determine the Post Module Height and Height

to set the Horizontal Module.

For Tool spacing the Width of the Tool Changer, Tooling interface Plate, Customer Tooling, Utilities, Pneumatic

Fittings, Pneumatic Hoses, Electrical Cabling must be considered to determine proper Tool spacing.

Post Module

Horizontal Module

Adapter Plate

Pneumatic Fittings

and Hoses

Customer Tooling

Tool Changer Model


Figure 2.7—ToolStandConfigurations

Depth of the Tooling is limited by the Tooling Interface Plate

and the Monting Module. CustomTooling Inerface Plates are available,

contact ATI for information.Post Module

Horizontal Module

Adapter Plate

Pneumatic Fittings and Hoses

Customer Tooling

Tool Changer Tool Plate

Optional Utility ModulesTooling Interface Plate

Mounting Module

Customer Tooling

Adapter Plate

Note: Mounting Module mounted to Post Module

Note: Mounting Module mounted to Horizontal Module

Mounting Module






2.5.1 ConfiguringaTSMSystemwithHorizontalMountingA TSM system with horizontal mounting provides variable spacing tool positions and tool sensing options for Tool Changer models QC-40 through QC-110. The mounting module can mount to the post module using an adapter module for up to two tool positions, or mount to an optional horizontal module to accommodate multiple tool positions. Refer to the Drawing in Section 9 for detailed information.

Figure 2.8—HorizontalMountingSystemConfigurations

2.5.2 ConfiguringaTSMSystemwithPinandBushingMountingA TSM system with pin and bushing mounting provides variable spacing tool positions and tool sensing options for Tool Changer models. The mounting module can mount to the post module using an adapter module for up to two tool positions, or mount to an optional horizontal module to accommodate multiple tool positions. Refer to the Drawing in Section 9 for detailed information.

Figure 2.9—PinandBushingMountingSystemConfigurations





2.5.3 ConfiguringaTSMSystemwithVerticalMountingA TSM system with vertical mounting can mount directly to the post module for up to two tool positions or mount to an optional horizontal module to accommodate multiple tool positions. Refer to Drawing in Section 9 for detailed information.

Figure 2.10—VerticalMountingConfigurations

2.5.4 ConfiguringaTSMSystemwithToolHangerMountingTool hanger mounting provides multiple tool positions for Tool Changer models QC-20 through QC-71. The mounting module is mounted to the horizontal module or vertical post. Optional proximity sensors can be added for Tool presence sensing.

Figure 2.11—ToolHangerConfigurations





3. InstallationThe tool stand is shipped unassembled. The customer must perform the final assembly and determine the proper location for the tool stand.

CAUTION: Allpneumaticfittingsandtubingmustbecapableofwithstandingtherepetitivemotions of the application without failing. The routing of electrical and pneumatic lines must minimizethepossibilityofstresspullout,kinking,rupture,etc.Failureofsomecriticalelectricaland/or pneumatic lines to function properly may result in injury to personnel and damage to equipment.

3.1 Installing Base, Rail, and Gusset assembliesTools required: 6 mm and 10 mm Allen wrench, 13 mm socket wrench, screw driver, torque wrench

1. Determine the proper location and configuration of your tool stand. Assemble the base, rail and gusset assemblies prior to anchoring the TSM base.

2. Assemble the gussets to the rail by inserting the T-bolts into the T-slots in the rail and turning the T-bolts 90°.

3. Insert a screw driver into the slot under the tab. 4. Pry up on the tab to break it off. 5. Remove any burrs that may not allow flush contact to the base assembly.

Figure 3.1—Removing Tabs on Gussets Using Screw Driver

Remove The Tabs On The Gusset That Will Contact The Base Assembly

Remove The Tabs On TheGusset That Will Contact

The Base Assembly

Pry Up On The Tab to Break It Off





6. Assemble the rail to the base with the (4) M12 socket head cap screws using a 10 mm Allen wrench, refer to Section 9—Drawings for specific details on torque and thread tool hanger requirements.

7. Insert the M8 socket head cap screws through the base and gussets. Secure with the M8 flat washer and nut. Using a 6 mm Allen wrench, tighten the nuts on the T-bolts holding the gussets to the rail using a 13 mm soxket wrench. Refer to Section 9—Drawings for specific details on torque and thread requirements.

Figure 3.2—Installing Base, Rail, and Gusset assemblies

Rail Assembly

(4) Gusset Assembly

Base Assembly

(16) M8 Nut(16) M8 Flat Washer

(16) T-BoltInsert the T-bolts into the

T-Slots in the Rail Assembly andturn the T-bolts 90°

(8) T-Slots

(16) M8 Bolt

(4) M12 Bolt

8. Anchor the TSM base to a smooth flat surface using the (4) 13 mm through holes provided (fasteners not included).

9. To continue installation, refer to the following sections:• Section 3.2—Installing Pin and Bushing or Horizontal V-Block Mounting Module to Tool Stand• Section 3.3—Installing Vertical V-Block Mounting Module to Tool Stand • Section 3.4—Installing Tool Hanger Mounting Module to Tool Stand• Section 3.5—Installing Horizontal Extension to Tool Stand





3.2 Installing Pin and Bushing or Horizontal V-Block Mounting Module to Tool StandTools required: 6 mm Allen wrench, 13 mm socket wrench, torque wrench

1. Refer to the drawing for the model being assembled in Section 9—Drawings. The drawings provide torque, thread, and other specific requirements.

2. Assemble the horizontal module to the post module by inserting the T-bolts into the T-slots in the rail. Turn the T-bolts 90° and torque.

3. Adjust the height of the horizontal module to accommodate the tooling and tighten the nuts on the T-bolts to secure the vertical position of the rail, further adjustments to horizontal module may be required using a 13 mm socket wrench.

4. Remove the horizontal module end cap and assemble the mounting module to the horizontal module by sliding the T-nuts into the T-slots on the horizontal module.

5. Install additional mounting modules if needed.6. Position the horizontal module and the mounting modules to accommodate the tool spacing desired and

tighten the T-bolts for the horizontal position of the rail. Tighten the M8 socket head cap screws to secure the mounting modules using a 6 mm Allen wrench.

7. Place the end cap on the horizontal module.

Figure 3.3—Installing Tooling Interface Plates (V-Block Shown)

(6) Mounting Fastener

End Cap(4) T-nut

(4) T-nutMounting Module

Mounting Module



Tool Changer Tool Side

End Cap

(4) T-Bolt

Horizontal Module

Post Module


T-slots

T-slots





Figure 3.4—Installing Tooling Interface Plates (Pin and Bushing Shown)

T-slotsT-slots

T-slotsT-slotsHorizontal Module

(4) T-Bolt

(4) T-nut

Mounting ModuleEnd Cap


Horizontal Tooling Interface Plate


Vertical ToolingInterfacePlate

End Cap



Post Module

Mounting Module

Mounting Module

(4) T-nut

(4) T-nut

8. If equipped, install the optional proximity sensor to the mounting module. Refer to Section 3.6—Proximity Sensor Module Installation for Pin and Bushing TSM Systems and Section 3.7—Proximity Sensor Installation for V-Block TSM Systems (Sensor Holder 9120-TSM-SM-4205).

9. If the tooling interface plate is a blank plate, it will need to be machined with the mounting pattern for the Tool Changer and/or customer tooling desired. Refer to Section 9—Drawings for the specific Tool Changer being used for the mounting pattern required.

10. Assemble the customer tooling and Tool Changer to the tooling interface plate assembly. Then place on the mounting module. Refer to your Tool Changer manual for proper installation of the tooling interface plate.





3.3 Installing Vertical V-Block Mounting Module to Tool StandTools required: 6 mm Allen wrench, torque wrench


2. Remove the post module end cap. Refer to Figure 3.5.3. Assemble the mounting module to the post module by sliding the T-nuts into the T-slots in the rail. 4. Adjust the height of the mounting module or horizontal module to accommodate the tooling for the

application and tighten the M8 socket head cap screws using a 6 mm Allen wrench. 5. Place the end cap on the post module.6. If the tooling interface plate is a blank plate it will need to be machined with the mounting pattern for

the Tool Changer and/or customer tooling desired. Refer to Section 9—Drawings for the specific Tool Changer being used for the mounting pattern required.

7. Assemble the customer tooling and/or Tool Changer to the tooling interface plate. Then place on the mounting module.

Figure 3.5—Installing Vertical Tooling Interface Plates

End Cap


Vertical Mounting Module

Vertical Mounting Module

T-slots(4) T-nut

Post Module


8. If equipped, install the optional sensor holder and proximity sensor. Refer to Section 3.7—Proximity Sensor Installation for V-Block TSM Systems (Sensor Holder 9120-TSM-SM-4205).





3.4 Installing Tool Hanger Mounting Module to Tool StandTools required: 6 mm Allen wrench, 13 mm socket wrench, torque wrench


2. Assemble the horizontal module to the post module by inserting the T-bolts into the T-slots in the rail. Turn the T-bolts 90° and torque.

3. Adjust the height of the horizontal module to accommodate the tooling for the application and tighten the nuts on the T-bolts to secure the vertical position of the rail using a 13 mm socket wrench. Further adjustments to horizontal module may be required.

4. Remove the horizontal module end cap and assemble the mounting module to the horizontal module by sliding the T-nuts into the T-slots on the horizontal module.

5. Adjust the height of the mounting module to accommodate the tooling for the application and tighten the M8 socket head cap screws.

6. Place the end cap on the horizontal module.7. Assemble the customer tooling and Tool Changer to the tool hanger. Then place on the mounting

module.

Figure 3.6—Installing Tool Hanger Mounting Modules

Post Module

Horizontal Module

End Cap

End Cap

End Cap

(4) T-bolt

(2) T-nut

(2) T-nut

T-slots

Mounting Module

Mounting Module



Tool Hanger

Tool Hanger

Tool Changer Tool Side(QC-71 shown)

Tool Changer Tool Side(QC-71 shown)

T-slots

8. If equipped, install the optional proximity sensor. Refer to Section 3.9—Proximity Sensor installation for TSM Tool Hanger





3.5 Installing Horizontal Extension to Tool StandTools required: 6 mm and 10 mm Allen wrench, 13 mm socket wrench, torque wrench


2. Assemble the horizontal extension to the rail by inserting the T-bolts into the T-slots in the rail. Turn the T-bolts 90° and finger tighten.

3. Adjust the height of the horizontal extension to accommodate the tooling for the application and tighten the nuts to proper torque on the T-bolts to secure the vertical position of the extension using a 13 mm socket wrench.

4. Assemble the adapter module or vertical mounting plate to the end of the horizontal extension with the M12 mounting fasteners using a 10 mm Allen wrench.

Figure 3.7—Installing Horizontal Extension

(4) T-bolt

Vertical Mounting Plate

Horizontal ExtensionHorizontal Extension

Adapter Plate

(4) M12 Mounting Fastener

(4) M12 Mounting Fastener

Post Module





3.6 Proximity Sensor Module Installation for Pin and Bushing TSM SystemsTools required: 2.5 mm Allen wrench, torque wrenchSupplies required: Loctite 222®

1. Apply Loctite 222 or similar to the (2) M3 socket head cap screws used to mount the proximity sensor.2. Attach the proximity sensor module to the mounting module with the (2) M3 socket head cap screws.

Tighten to contact using a 2.5 mm Allen wrench. Note: The sensor module can be attached to either side of the mounting module.

3. Attach the sensor cable or wires to the proximity sensor.

Figure 3.8—Proximity Sensor Position for V-Block TSM

(2) M3 Socket Head Cap Screw


Barrel Type Sensor

Photoelectric Type Sensor

MountingModule

Sensor Cable P-Clip

Sensor Cable P-Clip





3.7 Proximity Sensor Installation for V-Block TSM Systems (Sensor Holder 9120-TSM-SM-4205)Tools required: 5 mm Allen wrench, 24 mm wrench, torque wrench

1. Remove the (2) M6 socket head cap screws using a 5 mm Allen wrench from the inside of each of the top pin receivers from the mounting module.

2. Apply Loctite 222 or similar to the (4) M6 socket head cap screws used to mount the proximity sensor holder.

3. Attach the proximity sensor holder to the mounting module with the (4) M6 socket head cap screws using a 5 mm Allen wrench and spacers if required. Tighten to 6 in-lbs (0.68 Nm).

4. Screw the proximity sensor into the holder and initially position so the face of the sensor is flush with the plate being re-installed as shown in Figure 3.9. Do not extend the sensor beyond the face of the plate toward the tooling plate.

5. Snug the jam nuts finger tight, and connect the sensor cable.6. Adjust sensing distance as needed and tighten the jam nuts using a 24 mm wrench.

Figure 3.9—Proximity Sensor Position for V-Block TSM (Sensor Holder 9120-TSM-SM-4205)

Plate BeingRe-installed

(4) M6 Socket Head Cap ScrewBeing Removed

(4) Spacer

Sensor Holder(9120-TSM-SM-4205 Shown)

Sensor


Mounting Module(9120-TSM-MMV-4070 Shown)

(2) Jam Nut

Initially position thesensor face flushwith this plate. Do notextend the sensorbeyond this plate towardthe tooling plate.





3.8 Proximity Sensor Installation for V-Block TSM Systems (Sensor Holder 9120-TSM-SM-4206)Tools required: 2.5 mm and 5 mm Allen wrench, torque wrenchSupplies required: Loctite 222

1. Remove the (2) M6 socket head cap screws using a 5 mm Allen wrench from the inside of each of the top pin receivers on the mounting module.

2. Apply Loctite 222 or similar to the (4) M6 socket head cap screws using a 5 mm Allen wrench to mount the proximity sensor holder.

3. Attach the proximity sensor holder to the mounting module with the (4) M6 socket head cap screws and spacers if required. Tighten to 6 in-lbs (0.68 Nm) using a 5 mm Allen wrench.

4. Screw the proximity sensor into the holder and initially position so the face of the sensor is .09˝ from the side of the tooling interface plate as shown in Figure 3.10.

5. Snug the M3 set screw using 2.5 mm Allen wrench and connect the sensor cable.6. Adjust sensing distance as needed.

Figure 3.10—Proximity Sensor Position for V-Block TSM (Sensor Holder 9120-TSM-SM-4206)

(2) M6 Fastener Being Removed

(2) M6 Fastener Being Removed

Mounting Module(9120-TSM-MMV-3597 Shown)

Sensor(4) M6 Socket Head Cap Screw

Sensor Holder(9120-TSM-SM-4206 Shown)

M3 SetScrew

Adjust the sensor to an initial position .09" from the face of the sensor to the side of the Tooling Interface Plate.





3.9 Proximity Sensor installation for TSM Tool HangerTools required: 13 mm socket wrench, torque wrench

1. Attach the proximity sensor to the mounting module by screwing the sensor into the bottom of the mounting module. Tighten to 6 in-lbs (0.68 Nm).

2. Position the sensor so the sensor face is flush with the surface of the mounting module. 3. Adjust sensor position as needed.4. Tighten the jam nut on the sensor against the mounting module using a 13 mm wrench.5. Attach the sensor cable to the proximity sensor.

Figure 3.11—Proximity Sensor Position for TSM Tool Hanger

Mounting Module

Proximity Sensor

Jam Nut





4. OperationThe ATI TSM system is intended for use with No-touch Tool Changers only, such as ATI changers QC-40 through QC-110.

CAUTION: Damage will occur if contact is made between the TSM pin and bushing tooling Plate and the mounting module prior to tool drop-off

4.1 TSM System with Pin and Bushing Style Mounting OperationFor proper tool drop-off, ATI recommends 3 mm (0.118”) maximum clearance between TSM pin and bushing mounting module contact surfaces and the TSM tooling interface plate contact surface. See Section 9.28—Vertical Tooling Interface Plate - Blank for reference.

Figure 4.1—Maximum Clearance for Proper Tool Drop-off for Pin and Bushing Style Mounting

3mm (.118”) Gap Max.Prior to Tool Drop Off


Pin and Bushing Module





4.2 TSM V-Block Systems OperationFor proper tool drop-off, ATI recommends 6.35 mm (.25”) maximum distance from the center point of the tooling pin on the interface plate and the center point of the pin slot on the pin receiver. A reference dimension is shown for ease of measuring. See Figure 4.3 for reference.

Figure 4.2—Proper Clearance for V-Block Tool Drop-off

(.25”)6.35 mm

Mounting ModuleTooling Pin

Ref. 0.519”13.18mm

V-BlockMounting Module


Ref. 0.244”6.20mm

V-BlockMounting Module


4.3 TSM Tool Hanger System OperationFor proper tool drop-off, ATI recommends 1 mm maximum clearance between TSM tool hanger mounting module contact surfaces and the tool hanger contact surfaces. A reference dimension is shown for ease of measuring. See Figure 4.3 for reference.

Figure 4.3—Tool Hanger Systems Maximum Clearance for Proper Tool Drop-off

(.039”)1mm

Mounting Module Tool Hanger Pin

Tool Hanger





5. MaintenanceWARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer’s safety practices and policies. Injury or equipment damage can occur with the Tool not placed and energized circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized connections, and verify all circuits are de-energized before performing maintenance or repair(s) on the Tool Changer or modules.

It is recommended that the following areas should be checked at least once every 100,000 cycles. Earlier intervention may be necessary if a problem is identified prior to the scheduled maintenance checks.

5.1 All TSM Systems• Verify that the horizontal module or extension has not loosened. Tighten if required. Refer to

Section 3.2—Installing Pin and Bushing or Horizontal V-Block Mounting Module to Tool Stand and Section 3.5—Installing Horizontal Extension to Tool Stand.

• Verify that the mounting module has not loosened. Tighten if required. Refer to Section 3.2—Installing Pin and Bushing or Horizontal V-Block Mounting Module to Tool Stand, Section 3.4—Installing Tool Hanger Mounting Module to Tool Stand, and Section 3.3—Installing Vertical V-Block Mounting Module to Tool Stand

• Verify that the gussets have not loosened. Tighten if required. Section 3.1—Installing Base, Rail, and Gusset assemblies

• Verify that the base has not loosened. Tighten if required. Section 3.1—Installing Base, Rail, and Gusset assemblies

• Verify that the proximity sensor and holder have not loosened. Tighten if required. Section 3.7—Proximity Sensor Installation for V-Block TSM Systems (Sensor Holder 9120-TSM-SM-4205), and Section 3.9—Proximity Sensor installation for TSM Tool Hanger

• Inspect sensor cables and all utility lines for wear

• Inspect and wipe clean all sensor faces to ensure proper function





5.2 Pin and Bushing TSM SystemsClean and lubricate pin and bushing module. Check the (3) alignment pins for looseness, wear, and damage. If loose apply Loctite and tighten, if worn or damaged, replace. Check the (3) alignment bushing for wear and damage. If worn or damaged, replace.

5.2.1 Clean, Lubricate, and Replace Alignment Pins and BushingsParts required: Refer to Section 9—Drawings.Supplies required: Clean rag, MobilGrease XHP222

1. Remove the Tool from the tool stand.2. Using a lint free rag, remove the debris from the alignment pins, alignment bushing, and top

surface of the mounting module. Also remove the debris form the (2) bushings and alignment pin in the tooling interface plate shown in Section Figure 5.1——Clean and Lubricate the Alignment Pins and Alignment Bushings.

Figure 5.1—Clean and Lubricate the Alignment Pins and Alignment Bushings

Alignment BushingsAlignment Bushings

Alignment Bushing

Alignment Pin

Alignment Pin

Alignment Pin

Top Surface of the Mounting Module

Apply MobilGrease XHP222Special grease to the AlignmentPins and the Alignment Bushings

3. Inspect the (3) alignment pins for looseness, wear, or damage. d. If worn or damaged remove, discard, and replace with new alignment pin. Apply Loctite 242 to

the threads of the new pin and thread into the mounting module. Tighten to 80 in-lbs (9.04 Nm).

e. If loose, remove and apply Loctite 242 to the threads. Thread into the mounting module. Refer to Section 9—Drawings for torque.

6. Inspect the (3) alignment bushings for wear or damage. If worn or damaged remove, discard, and replace with new alignment bushing. Press out old bushing using an arbor press, then press in new bushing.

7. Apply liberal amounts of MobilGrease® XHP222 Special grease to the alignment pins and the alignment bushing on the mounting module as shown in Section Figure 5.1——Clean and Lubricate the Alignment Pins and Alignment Bushings

8. Place the Tool in the tool stand.





5.3 TSM V-Block Systems• Inspect the tooling pins and pin receivers for cracks and wear. Replace if necessary.

• Lubricate tooling pins and pin receivers, see Section Figure 5.2——Sensor Cleaning and Lubrication Locations (V-Block System) and Section 9—Drawings for details.

• Check the tooling pins for looseness. Refer to Section Figure 5.2——Sensor Cleaning and Lubrication Locations (V-Block System) and Section 9.16—Mounting Module 3597, Section 9.17—Mounting Module 4018, Section 9.26—Vertical Mounting Module 4068, Section 9.27—Vertical Mounting Module 4070 for torque

• Check to verify that the mounting module has not loosened. Tighten if required. Refer to Section 3.2—Installing Pin and Bushing or Horizontal V-Block Mounting Module to Tool Stand, Section 3.4—Installing Tool Hanger Mounting Module to Tool Stand, and Section 3.3—Installing Vertical V-Block Mounting Module to Tool Stand

Figure 5.2—Sensor Cleaning and Lubrication Locations (V-Block System)

Clean and Inspect Pins,and Apply New Lubricant


Clean and Inspect Sensorand Surrounding Surfaces

Clean and Inspect Pin Receivers

Clean and Inspect Pin Receivers





5.4 TSM Tool Hanger Systems• Inspect the hanger pins and mounting module for cracks and wear. Replace, if necessary.

• Lubricate the mounting module pins, see Figure 5.3. • Check to verify that the mounting module has not loosened. Refer to Section 9.30—Tool Hanger

Module 5496, Section 2.3—TSM System with Tool Hanger Mounting Module.

• Section Figure 5.1——Clean and Lubricate the Alignment Pins and Alignment Bushings for torque.

Figure 5.3—Sensor Cleaning and Lubrication Locations (Tool Hanger System)

Clean and Inspect Sensorand Surrounding Surfaces



Clean and Inspect Pin





6. TroubleshootingRefer to the following table for troubleshooting information.

Table 6.1—TroubleshootingSymptom Possible Cause Correction

Tool drop-off location no longer repeatable

Tool alignment pin may be loose or missing.

Tighten or replace if necessary.

Tool position while in storage is no longer straight and parallel.

Tool alignment pin may be loose, worn, damaged, or missing.

Tighten or replace alignment pins if necessary. Refer to Section 5.2.1—Clean, Lubricate, and Replace Alignment Pins and Bushings.

Alignment bushing may be worn.

Inspect the alignment bushings for wear. Replace if necessary. Refer to Section 5.2.1—Clean, Lubricate, and Replace Alignment Pins and Bushings.

Proximity sensor fails

Debris build up on proximity sensor. Checkfordebrisbuildupandcleanifnecessary.

Proximity sensor loose or not positioned properly.

Verify that the correct distance between sensing face and target is set. Adjust if necessary. Refer to Section Figure 3.9——Proximity Sensor Position for V-Block TSM (Sensor Holder 9120-TSM-SM-4205), , and Section 4.1—TSM System with Pin and Bushing Style Mounting Operation.

Sensor cable brokenordamaged.

Inspect sensor cable for damage, test continuity, replace, if damaged.

Proximity sensor damaged or not functioning.

Inspect proximity sensor for damage, test sensor.

Tool/end effector malfunctioning

Utility lines and cables damaged.

Inspect utility lines and cables for wear. Inspect all connections for damage. Verify Tool Changer for proper function.

Tool Changer or utility modules not functioning properly.

Verify Tool Changer and utility modules for proper function. Refer to the Tool Changer and Module Installation and Operation manual for troubleshooting.





7. Serviceable PartsThe following items are commonly used as spare parts for the TSM system.

Other components are available upon request.

Table 7.1—Serviceable Parts

Model Part Number Name Used For Torque Spec.

Common TSM Pin and Bushing System Components (Refer to Section 2.1—TSM System with Pin and Bushing Style Mounting

3700-20-8434

TSM Pin & Bushing, alignment pin, Dual Taper

All TSM pin and bushing mounting modules

80 in-lbs (9 Nm)

3700-20-8436 (Elongated)

3700-20-8435 (Round)

Drill Bushing, Flanged, 16 mm ID

All TSM pin and bushing mounting modules NA

CommonTSMV-BlockSystem Components (Refer to Section 2.2—TSM System with V-Block Style Mounting)

3700-20-3594 Tooling Pin - Short M10 Threaded Tooling Plates 180 in-lbs (20 Nm)

3700-20-4016 ToolingPin-Long M10 Threaded Tooling Plates 80 in-lbs (9 Nm)

3700-20-3590 Tooling Pin - Short M12 Threaded Tooling Plates 180 in-lbs (20 Nm)

3700-20-4017 ToolingPin-Long M12 Threaded Tooling Plates 80 in-lbs (9 Nm)

Tool Hanger TSM System Components (Refer to Section 2.3—TSM System with Tool Hanger Mounting Modulee)

8590-9909999-34 Proximity Sensor To detect Tool in Tool Stand NA

3690-62014001-11 Alignment Pin Used as alignment pin for Tooling Hanger module

52 in-lbs (5.8 Nm)

3500-2069080-11

SocketCapShoulder Screw, 10 mm x 80 mm, M8 Thread, Steel

Used as alignment pin for Tooling Hanger module

40 in-lbs (4.5 Nm)





7.1 Part Number Cross Reference7.1.1 TSM V-Block SystemsThe TSM tool stand part numbers and descriptions have been changed to provide a consistent numbering and naming scheme for all components of the tool stand system. The following tables provide a cross reference from the originally used part numbers to the current part numbers.

Original Part Number Current Part Number DescriptionSection 2.2.6—Vertical Tooling Interface Plate

9120-TSM-TP-4069 9120-TSM-VVB-6604 VerticalToolingInterfacePlate-Blank

9120-TSM-TP-6604 9120-TSM-VVC-6604 VerticalToolingInterfacePlatewith(4)1/4”CounterBores

9120-TSM-TP-4071 9120-TSM-VVB-4071 VerticalToolingInterfacePlate-Blank(Large)

Section 2.2.6—Tooling Interface Plates9120-TSM-TP-4055 9120-TSM-HVQ-4055 ToolingInterfacePlate-BlankQC-40

9120-TSM-TP-4627 9120-TSM-HVQ-4627 ToolingInterfacePlate-BlankQC-40Euro

9120-TSM-TP-4056 9120-TSM-HVQ-4056 ToolingInterfacePlate-BlankQC-41






9120-TSM-TP-7961 9120-TSM-HVB-7961 ToolingInterfacePlate-Blank





8. SpecificationsWeights shown in the following tables are prior to custom machining and additional tooling requirements.

8.1 Common TSM System ComponentsPart Description Material Weight-MassTSM Base T-6 Aluminum 2.4 lbs.TSM Sensor Holder Anodized T-6 .3 lbs.TSM Post Anodized T-6 Extruded Aluminum Varies.TSM Gusset Cast Aluminum 6.8 lbs.

8.2 TSM Pin and Bushing System ComponentsPart Description Material Weight-MassTSM Pin and Bushing Mounting module Anodized T-6 Aluminum 5.4 lbs.

9120-TSM-MMB-8432 Anodized T-6 Aluminum 5.4 lbs.TSM Pin and Bushing Tooling Interface Plate Anodized T-6 Aluminum 3.0 - 5.8 lbs.

9120-TSM-HBQ-9566 Anodized T-6 Aluminum 4.5 lbs9120-TSM-HBQ-8439 Anodized T-6 Aluminum 5.8 lbs.9120-TSM-VBB-8441 Anodized T-6 Aluminum 3.1 lbs.9120-TSM-VBQ-8442 Anodized T-6 Aluminum 3.0 lbs9120-TSM-MMBL-8432 Anodized T-6 Aluminum TBD9120-TSM-HBBL-9223 Anodized T-6 Aluminum 5.5 lbs 9120-TSM-HBQL-10189 Anodized T-6 Aluminum 4 lbs9120-TSM-VBBl-8441 Anodized T-6 Aluminum TBD

8.3 TSM V-Block System ComponentsPart Description Material Weight-MassTooling Pins Stainless Steel .01 - .5 lbs.TSM Horizontal modules and Extensions Anodized T-6 Aluminum Varies.

TSM Pin Receiver 4140HardenedSteelBlackOxide 1.25 lbs.TSM Tooling Interface Plate Anodized T-6 Aluminum 1.6 - 6.6 lbs.9120-TSM-HVQ-4055 Anodized T-6 Aluminum 1.76 lbs.9120-TSM-HVQ-4627 Anodized T-6 Aluminum 1.76 lbs.9120-TSM-HVQ-4056 Anodized T-6 Aluminum 1.95 lbs.9120-TSM-HVQ-4057 Anodized T-6 Aluminum 2.12 lbs.9120-TSM-HVQ-6660 Anodized T-6 Aluminum 2.63 lbs.9120-TSM-HVQ-7290 Anodized T-6 Aluminum 3.03 lbs.9120-TSM-HVB-7961 Anodized T-6 Aluminum 6.59 lbs.9120-TSM-VVB-4069 Anodized T-6 Aluminum 1.61 lbs.9120-TSM-VVB-4071 Anodized T-6 Aluminum 2.70 lbs.TSM Mounting modules Anodized T-6 Aluminum 5 - 7 lbs.TSM Adapter module Anodized T-6 Aluminum 2.2 lbs

8.4 TSM Tool Hanger System ComponentsPart Description Material Weight-MassTSM Tool Hanger Mounting module Anodized T-6 Aluminum .8 lbs.

TSM Tool Hanger Anodized T-6 Aluminum .5 - .6 lbs.9120-TSM-TH-5891 Anodized T-6 Aluminum .531 lbs.9120-TSM-TH-5923 Anodized T-6 Aluminum .516 lbs9120-TSM-TH-5497 Anodized T-6 Aluminum .563 lbs.TSM Alignment Pins Stainless Steel .036 lbs.





9. Drawings9.1 Pin and Bushing Mounting Module

3rd

AN

GLE

PRO

JEC

TION

146

.1

177

.8

22.

7

119

.4

106

.8

29.

2

27.

9

59.

7

16.9

M12

SH

CS

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5 6

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8X1.

25

16

59.

1

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dard

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ntin

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are

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re /

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Not

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Extr

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Rai

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ntin

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are

4X M

8 S

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190

in-lb

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1

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25

16

5X

12.

7 5

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2

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1

6

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1

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1

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1

32.

4

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66.

4

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63.

5

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45

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8

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1

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3

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6

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45

1

2

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1.M

ater

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Pin

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ate

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12

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ITE

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9.2 Mounting Module 3597

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TION

90D

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35

66.

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90D

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35

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9.4 Pin and Bushing QC-50 Tooling Plate

3rd

AN

GLE

PRO

JEC

TION

R69

.9

174

2X

31.

8 2

X 6

0

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3rd

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2X

31.

8 7

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149

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TIONCus

tom

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an m

achi

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8

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late

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l: 6

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late

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appr

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3.

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Des

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Initi

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ate

01In

itia

l Dra

win

gJM

W9/

23/2

013

Ser

vice

able

Item

s

ITE

M N

O.

QTY

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AR

T N

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BE

RD

ES

CR

IPTI

ON

12

3540

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0020

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DO

WE

L P

IN M

10 x

20

21

3700

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TSM

Pin

& B

ushi

ng, A

lignm

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in, D

ual T

appe

r3

137

00-2

0-84

35D

rill B

ushi

ng, F

lang

ed, 1

6mm

ID4

137

00-2

0-84

36D

rill B

ushi

ng, F

lang

ed, E

long

ated

, 16m

m ID

ITE

M N

O.

QTY

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AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

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M-H

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9TS

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late

for Q

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10 -

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nk

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NO

TES:

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LESS

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ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

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DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

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WN

BY:

CHE

CKE

D B

Y:

J. W

inte

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, 9/2

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n, 1

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TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-H

BQ

-843

913

0510

-501

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Too

ling

Inte

rface

Pla

te fo

r QC

-110

- Bl

ank





9.7 Pin and Bushing Horizontal Blank Tooling Plate

3rd

AN

GLE

PRO

JEC

TION

149

.9

2X

31.

8 2

X 6

0 2

X 5

254

2X

30

74.

9

128

.3

152

.1

147

.3

121

.9

105

.5

200

.7

22.

8

1

1

32

Cus

tom

er c

anm

achi

ne to

ol p

atte

rnas

nee

ded

Not

es:

Pla

te m

ater

ial:

6061

-T6

Alu

min

um, s

oft c

oat b

lack

ano

dize

.1.

Wei

ght:

appr

ox 5

.5 lb

s2.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gD

AW

2/24

/201

5

02EC

O 1

4647

: Rem

oved

Not

e "F

ast

ener

s & D

owel

s shi

pp

ed lo

ose.

To

be

inst

alle

d b

y cu

stom

er."

TBC

9/1/

2016

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-H

BB

-922

3TS

M T

oolin

g In

terfa

ce P

late

- B

lank

Ser

vice

able

Item

sIT

EM

NO

.QTY

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RT

NU

MB

ER

DE

SC

RIP

TIO

N1

137

00-2

0-84

34TS

M P

in &

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hing

, Alig

nmen

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, Dua

l Tap

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lang

ed, 1

6mm

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137

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0-84

36D

rill B

ushi

ng, F

lang

ed, E

long

ated

, 16m

m ID

B1:

31

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NO

TES:

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ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

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WIN

G.

ALL

DIM

ENSI

ON

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RE IN

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ILLIM

ETER

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CHE

CKE

D B

Y:

D. W

oode

n 02

/24/

15

J. W

inte

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03/

04/1

5

TITLE SC

ALE

SIZE

DRA

WIN

G N

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PRO

JEC

T #

SHEE

T

O

F 96

30-2

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M-H

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1305

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02

PRO

PERT

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TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Too

ling

Inte

rface

Pla

te -

Blan

k





9.8 Pin and Bushing Vertical Blank Tooling Plate

3rd

AN

GLE

PRO

JEC

TION

127

1

52.4

149

.9

74.

9

Cus

tom

er c

an m

achi

neto

ol p

atte

rn a

s ne

eded

61

2X

45.

7

2X

15.

2

119

.4

2X

5

2X

30

2X

60

2X

29.

5 4X

Pilo

t T

hru

M5X

0.8

10.

2

22.

8 96.

5

17.

8

27.

9

3

2

1

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W9/

23/2

013

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-V

BB

-844

1TS

M T

oolin

g In

terfa

ce P

late

- B

lank

Ser

vice

able

Item

s

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

3700

-20-

8434

TSM

Pin

& B

ushi

ng, A

lignm

ent P

in, D

ual T

appe

r2

137

00-2

0-84

35D

rill B

ushi

ng, F

lang

ed, 1

6mm

ID3

137

00-2

0-84

36D

rill B

ushi

ng, F

lang

ed, E

long

ated

, 16m

m ID

B1:

21

1RE

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ION

NO

TES:

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LESS

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ISE

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IFIE

D.

DO

NO

T SC

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WIN

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ALL

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RE IN

M

ILLI

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WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 9/2

3/13

D. N

orto

n, 1

0/23

/13

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-V

BB

-844

113

0510

-501

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

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NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Too

ling

Inte

rface

Pla

te -

Bla

nk





9.9 Pin and Bushing J16 Tooling Plate

3rd

AN

GLE

PRO

JEC

TION

127

1

52.4

74.

9

3X

50

57.

2 9

9

4X

4.5

0 Th

ru 8

.3

5.5

From

Oth

er S

ide

2X

4 4 Th

ru(Ø

4mm

Dow

el P

F) 3

X 4

9.9

149

.9

55.

9

A A

2X

45.

7 6

1

15.

2

119

.4

2X

29.

5 6

0 2

X 5

2X

30

4X P

ilot

Thr

u M

5X0.

8 1

0.2

1

3

2

27.

9

96.

5

22.

8

2.5

17.

8

6Fa

sten

er5 Dow

el 5

.5

SE

CTI

ON

A-A

Rev.

Des

crip

tion

Initi

ato

rD

ate

02C

hang

e to

912

0-TS

M-V

BQ-8

442

JMW

04/1

7/20

15

Ser

vice

able

Item

sIT

EM

NO

.Q

TY.

PA

RT

NU

MB

ER

DE

SC

RIP

TIO

N1

137

00-2

0-84

34TS

M P

in &

Bus

hing

, Alig

nmen

t Pin

, Dua

l Tap

per

21

3700

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8436

Dril

l Bus

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, Fla

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, Elo

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137

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0-84

35D

rill B

ushi

ng, F

lang

ed, 1

6mm

ID

ITE

M N

O.

QTY

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AR

T N

UM

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RD

ES

CR

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ON

11

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late

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6 P

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SPEC

IFIE

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DO

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T SC

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WIN

G.

ALL

DIM

ENSI

ON

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RE IN

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ILLIM

ETER

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DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 9/2

3/13

D. N

orto

n, 1

0/23

/13

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-V

BQ-8

442

1305

10-5

02

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Too

ling

Inte

rface

Pla

te -

J16

Patte

rn





9.10 TSM Pin & Bushing Mounting Module - Rigid - Locking

3rd

AN

GLE

PRO

JEC

TION

74

6

3

52

1

Not

e 2

& 3

7649

-242

/ 15

0 in

-lbs

222

/ 89

in-lb

sN

ote

1222

/ 15

in-lb

s

Not

e 2

& 3

Not

e 2

& 3

Not

e 1,

4

8

For 9

120-

TSL-

ASY

-XXX

X

Pre

/ 62

ft-lb

s

For 9

120-

TSM

-ASY

-XXX

X

Pre

/ 19

0 in

-lbs

9005

-20-

8444

Ret

urn

to s

tock

Not

e 1

Not

es:

Incl

uded

with

900

5-20

-844

4.1.

If as

sem

blin

g to

912

0-TS

L-A

SY

-XX

XX

use

M12

SH

CS

. B

ag M

8 S

HC

S &

T-fa

sten

ers.

2.

Oth

erw

ise

bag

loos

e ite

ms.

If as

sem

blin

g to

912

0-TS

M-A

SY

-XX

XX

use

M8

SH

CS

& T

-fast

ener

s.

3.O

ther

wis

e ba

ge lo

ose

item

s.B

ag lo

ose

parts

.4.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01P

Initi

al D

raw

ing

JMW

1/08

/201

6

02P

Upd

ate

d to

use

900

5-20

-844

4.JM

W1/

12/2

016

03Pr

ojec

t Rel

ease

JMW

6/30

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6

ITE

M N

O.

QTY

PA

RT

NU

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ER

DE

SC

RIP

TIO

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435

00-1

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35-1

5AM

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35m

m S

HC

S, B

lue,

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lied

24

3500

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M12

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5 x

35m

m S

HC

S, B

lue,

Pre

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lied

32

3500

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4006

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M5

x 6m

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ead

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ap S

crew

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44

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8000

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ch T

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4221

8993

52

3690

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Cab

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lip, N

ylon

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ax B

undl

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137

00-2

0-84

32TS

M P

in &

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hing

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id N

est P

late

72

3700

-20-

8434

TSM

Pin

& B

ushi

ng, A

lignm

ent P

in, D

ual T

aper

81

9005

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8444

TSM

Pin

& B

ushi

ng R

etro

fit L

ocki

ng A

ssem

bly

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

IN

CHE

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 12/

01/1

5

D. N

orto

n, 1

/08/

16

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 91

20-T

SM-M

MBL

-843

214

0507

-103

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Pin

& B

ushi

ng M

ount

ing

Mod

ule

- Rig

id -

Lock

ing





9.11 PinandBushingRetrofitLockingAssembly

3rd

AN

GLE

PRO

JEC

TION

8

9

4

1

1

3

6

5N

ote

1

Not

e 1

Not

e 1

2

7

Con

tact

+ 1

/4 tu

rn

Con

tact

+ 1

/4 tu

rn

242

/ 10

in-o

z

242

/ Tig

hten

to c

onta

ctO

rient

as

show

n Not

e 2

10N

ote

1

DE

TAIL

AS

CA

LE 4

: 3

Inst

all e

long

ated

bus

hing

with

alig

nmen

t gro

oves

para

llel t

o al

ignm

ent g

roov

es o

n B

ushi

ng B

lock

.

.312

Ens

ure

dow

els

do n

otin

terfe

re w

ith s

enso

rac

cess

hol

e.

Not

es:

Pac

kage

loos

e ite

ms.

1.R

efer

to li

nked

wor

k in

stru

ctio

ns.

2.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01P

Initi

al D

raw

ing

JMW

9/17

/201

5

02Pr

ojec

t Rel

ease

JMW

6/30

/201

6

ITE

M N

O.Q

TY.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

12

3405

-122

0030

-01

Qui

ck D

isco

nnec

t Red

ucer

, 8m

m to

6m

m T

ube

21

3405

-123

0018

-01

Air

Fitti

ng, S

traig

ht M

ale

Con

nect

or, 1

/8" U

nifit

to 8

mm

One

-Tou

ch3

134

05-2

2300

10-0

190

° A

ir Fi

tting

, 1/8

" Uni

fit to

8m

m T

ube,

One

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ch

41

3415

-101

1010

-01

SM

C A

ir C

ylin

der,

Dou

ble

Act

ing,

3/4

" Bor

e, 1

" Stro

ke, 1

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PT

Por

ts,

Rou

nd R

od T

ip5

435

00-1

0660

40-1

5M

6-1

x 40

mm

SH

CS

, Blu

e6

235

00-1

9660

08-3

2M

6 x

8mm

Set

Scr

ew, N

ylon

-Tip

, Allo

y S

teel

72

3540

-010

6016

-11

6mm

x 1

6mm

Dow

el, A

lloy

Ste

el8

137

00-2

0-84

36D

rill B

ushi

ng, F

lang

ed, E

long

ated

, 16m

m ID

91

3700

-20-

8444

TSM

Pin

& B

ushi

ng B

lock

for L

ocki

ng N

est

101

3700

-20-

8443

TSM

Pin

& B

ushi

ng, A

lignm

ent P

in, D

ual T

aper

, Loc

king

Rec

ess

B2:

31

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

IN

CHE

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 9/2

2/14

D. N

orto

n, 1

/8/1

6

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 90

05-2

0-84

4414

0507

-102

PRO

PERT

Y O

F A

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dwor

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NC 27

539,

USA

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115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

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72.82

59

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.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Pin

& B

ushi

ng R

etro

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ssem

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9.12 Horizontal Tooling Interface Plate-Blank (Locking)

3rd

AN

GLE

PRO

JEC

TION

149

.9

2X

31.

8 2

X 6

0 2

X 5

254

2X

30

4X M

5X0.

8 1

0.2

74.

9

128

.3

159

.3

147

.3

121

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105

.5

200

.7

22.

8

1

1

32

Cus

tom

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anm

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atte

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ener

s &

Dow

els

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ped

loos

e. T

o be

inst

alle

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cus

tom

er.

1.P

late

mat

eria

l: 60

61-T

6 A

lum

inum

, sof

t coa

t bla

ck a

nodi

ze.

2.W

eigh

t: ap

prox

5.5

lbs

3.

Rev.

Des

crip

tion

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ator

Dat

e

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O 1

6373

: Upd

ated

cus

tom

er d

raw

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f TSM

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ount

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rn to

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inte

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pla

te. A

dd

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5X0.

8 1

0.2"

to T

op V

iew

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C1/

12/2

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M N

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QTY

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RD

ES

CR

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11

9120

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late

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lank

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vice

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Item

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EM

NO

.QTY

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RT

NU

MB

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DE

SC

RIP

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in &

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21

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Dril

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31

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O

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OF

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1031

Goo

dwor

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pex,

NC 27

539,

USA

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1.919

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115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

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72.82

59

www

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.com

ISO

9001

Reg

ister

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ny

TSM

Too

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Inte

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9.13 Tooling Interface Plate for QC 40- Blank- MA03 (Locking)

3rd

AN

GLE

PRO

JEC

TION

128

.3

159

.3

147

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121

.9

4X M

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0.2

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0

31.

8 6

0 149

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142

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QC

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UN

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ATTE

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143

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1

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PED

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D B

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inte

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, 2/2

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D. N

orto

n, 5

/09/

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TITLE SC

ALE

SIZE

DRA

WIN

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PRO

JEC

T #

SHEE

T

O

F 96

30-2

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M-H

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916

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PRO

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L A

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TO B

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PRO

DUC

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R W

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RITT

EN A

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TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Too

ling

Inte

rface

Pla

te fo

r QC

-40

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9.14 Vertical Tooling Interface Plate - Blank (Locking)

3rd

AN

GLE

PRO

JEC

TION

149

.9

127

159

.5

74.

9

CU

STO

MER

TO

MAC

HIN

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PATT

ERN

AS

NEE

DED

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6

1

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5

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15.

2

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119

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2X

60

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5X0.

8 1

0.2

27.

9

96.

5

22.

8

17.

8

3

2

4

REV

.D

ESC

RIPT

ION

INITI

ATO

RD

ATE

02EC

O 1

6373

: Upd

ated

cus

tom

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to re

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add

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TSM

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patte

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pla

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8

ITEM

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.Q

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PAR

T N

UM

BER

DES

CR

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11

9120

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ITEM

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O.

QTY

PAR

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UM

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CR

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21

3700

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Dril

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31

3700

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M

ILLIM

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CHE

CKE

D B

Y:

J. W

inte

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, 8/1

7/17

K. Z

acha

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/17/

17

TITLE SC

ALE

SIZE

DRA

WIN

G N

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PRO

JEC

T #SH

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O

F 96

30-2

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M-V

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1708

02-5

02

PRO

PERT

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L A

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OR

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AUT

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F A

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1031

Goo

dwor

th Dr

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pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Ver

tical

Too

ling

Inte

rface

Pla

te -

Blan

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3rd

AN

GLE

PRO

JEC

TION

R69

.9

174

2X

31.

8 2

X 6

0

2X

30

2X

5

74.

9

149

.9

QC

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ntin

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atte

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630-

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128

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121

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152

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8

105

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11

3

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tom

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anm

achi

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atte

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nee

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6X M

8 x

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HC

SP

re /

190

in-lb

sN

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1

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es:

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ener

s &

Dow

els

ship

ped

loos

e. T

o be

inst

alle

d by

cus

tom

er.

1.P

late

mat

eria

l: 60

61-T

6 A

lum

inum

, sof

t coa

t bla

ck a

nodi

ze.

2.W

eigh

t: ap

prox

. 8.9

lbs.

3.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gD

JB1/

21/2

016

ITE

M N

O.

QTY

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AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-H

BQ

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M T

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terfa

ce P

late

QC

-50

- Bla

nk

Ser

vice

able

Item

sIT

EM

NO

.QTY

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RT

NU

MB

ER

DE

SC

RIP

TIO

N1

235

40-0

1080

20-1

18m

m x

20m

m D

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Allo

y S

teel

21

3700

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8434

TSM

Pin

& B

ushi

ng, A

lignm

ent P

in, D

ual T

aper

31

3700

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8435

Dril

l Bus

hing

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nged

, 16m

m ID

41

3700

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8436

Dril

l Bus

hing

, Fla

nged

, Elo

ngat

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6mm

ID

B1:

31

1RE

VIS

ION

NO

TES:

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LESS

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ISE

SPEC

IFIE

D.

DO

NO

T SC

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WIN

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ALL

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ENSI

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S A

RE IN

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ILLIM

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CHE

CKE

D B

Y:

D. B

ohle

1/2

1/20

16

J. W

inte

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3/1

/201

6

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-H

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615

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PRO

PERT

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TI IN

DUS

TRIA

L A

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R W

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RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Too

ling

Inte

rface

Pla

te fo

r QC

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nk






3rd

AN

GLE

PRO

JEC

TION

90D

owel

s

35

66.

6

83

99

45

90

23

130

53

43

4X M

8 S

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2

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tom

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use

Loc

tite

or s

imila

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ocke

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sten

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sted

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mer

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eded

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Rev.

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tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W12

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2013

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M N

O.

QTY

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AR

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UM

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RD

ES

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M-M

MV

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ount

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lock

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21

1RE

VISI

ON

NO

TES:

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LESS

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ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

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WIN

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ALL

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ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 12/

03/1

3

D. N

orto

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2/04

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TITLE SC

ALE

SIZE

DRA

WIN

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PRO

JEC

T #

SHEE

T

O

F 96

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M-M

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PRO

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TI IN

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L A

UTO

MA

TION

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C. N

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ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Mou

ntin

g M

odul

e, V

-Blo

ck






3rd

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GLE

PRO

JEC

TION

90D

owel

s

35

90

23

45

99 8

2

165

47

62

4X M

8 S

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mer

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ate

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eded

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Rev.

Des

crip

tion

Initi

ato

rD

ate

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itia

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win

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DO

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ENSI

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RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 12/

03/1

3

D. N

orto

n, 1

2/04

/13

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-M

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PRO

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TI IN

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TRIA

L A

UTO

MA

TION

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C. N

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NER

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EPT

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ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Mou

ntin

g M

odul

e, V

-Blo

ck, L

arge





9.18 QC-40 Tooling Interface Plate

3rd

AN

GLE

PRO

JEC

TION

96

12.

7

193

115

34

66.

6

Inte

rface

for Q

C-4

0 To

ol

52

11.

7

M8

Dow

elN

ote

2

6X M

8 S

HC

SP

re /

120

in-lb

sN

ote

1

Not

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TITLE SC

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SIZE

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T #

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3rd

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130

12.

7

96

66.

6

34

193

Inte

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3rd

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101

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15.

9

96

66.

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2.

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01In

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D B

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J. W

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, 12/

03/1

3

D. N

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TITLE SC

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T #

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fo@ati

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mFa

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72.82

59

www

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.com

ISO

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3rd

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TION

132

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9

96

66.

6

202

34

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52

12.

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2.

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Initi

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01In

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J. W

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, 12/

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D. N

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TITLE SC

ALE

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T #

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fo@ati

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3rd

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66.

6

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Dat

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01In

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win

gJM

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M N

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TITLE SC

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fo@ati

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72.82

59

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9001

Reg

ister

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3rd

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222

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6

96

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5

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ALE

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T #

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290

-01

PRO

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fo@ati

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72.82

59

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3rd

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16.

5

96.

5

101

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5

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win

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W02

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fo@ati

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Reg

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9.25 Blank Tooling Interface Plate

3rd

AN

GLE

PRO

JEC

TION

166

24.

1

97

101

.6

303

37

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53

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TITLE SC

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PRO

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T #

SHEE

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fo@ati

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72.82

59

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ISO

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Reg

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9.26 Vertical Mounting Module 4068

3rd

AN

GLE

PRO

JEC

TION

66.

6

191

273

.6

130

42

130

29

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45

45

45

22.

5

45

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0-TS

M-H

E-X

XX

X, c

usto

mer

to to

rque

pre

-app

lied

fast

ener

s to

list

ed to

rque

.2.

Cus

tom

er to

pre

ss d

owel

s in

to m

ount

ing

plat

e if

need

ed.

3.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W12

/03/

2013

B1:

31

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 12/

03/1

3

D. N

orto

n, 1

2/04

/13

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-M

MV-

4068

-01

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

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TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

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EXC

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ON

ORD

ER O

R W

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RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

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pex,

NC 27

539,

USA

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mFa

x: +1

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Mou

ntin

g M

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-Blo

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9.27 Vertical Mounting Module 4070

3rd

AN

GLE

PRO

JEC

TION

66.

6

191

2

86

46

130

29.

1

4X M

12 S

HC

SP

re /

250

in-lb

sN

ote

2

4X M

8 S

HC

S24

2 / 1

40 in

-lbs

Not

e 1

2X

M8

Dow

elN

ote

3

45D

owel

s

45

45

22.

5 45

45

Not

es:

If as

sem

blin

g to

912

0-TS

M-A

SY

-XX

XX

, cus

tom

er to

use

Loc

tite

or s

imila

r thr

eadl

ocke

r and

1.

torq

ue fa

sten

ers

to li

sted

torq

ue.

If as

sem

blin

g to

912

0-TS

M-H

E-X

XX

X, c

usto

mer

to to

rque

pre

-app

lied

fast

ener

s to

list

ed to

rque

.2.

Cus

tom

er to

pre

ss d

owel

s in

to m

ount

ing

plat

e if

need

ed.

3.

ITE

M N

O.Q

TY.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-M

MV

-407

0TS

M M

ount

ing

Mod

ule,

V-B

lock

, Ver

tical

, Lar

ge

Rev.

Des

crip

tion

Initi

ato

rD

ate

02EC

O 1

2472

: C

hang

ed to

rque

from

48

ft-lb

s to

250

in-lb

s on

M12

SH

CS

callo

ut.

MSD

4/3/

2015

B1:

31

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 12/

03/1

3

D. N

orto

n, 1

2/04

/13

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-M

MV-

4070

-02

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

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dwor

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pex,

NC 27

539,

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mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSM

Mou

ntin

g M

odul

e, V

-Blo

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ertic

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arge





9.28 Vertical Tooling Interface Plate - Blank

3rd

AN

GLE

PRO

JEC

TION

213

2

03.2

88.

9

47

66.

6 3

3.3

Not

e 1

12.

7

Not

es:

Cus

tom

er to

add

mou

ting

patte

rns

as n

eede

d.1.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W12

/03/

2013

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-V

VB

-406

9TS

M V

ertic

al T

oolin

g In

terfa

ce P

late

- B

lank

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 12/

03/1

3

D. N

orto

n, 1

2/04

/13

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-V

VB-4

069

-01

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

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115

Em

ail: in

fo@ati

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mFa

x: +1

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72.82

59

www

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.com

ISO

9001

Reg

ister

ed C

ompa

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TSM

Ver

tical

Too

ling

Inte

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Pla

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9.29 Vertical Tooling Interface Plate - Blank (Large)

3rd

AN

GLE

PRO

JEC

TION

223

99

88.

9

208

.3

66.

6 3

3.3

56

Not

e 1

18.

8

Not

es:

Cus

tom

er to

add

mou

ntin

g pa

ttern

s as

nee

ded.

1.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W12

/03/

2013

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-V

VB

-407

1TS

M V

ertic

al T

oolin

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terfa

ce P

late

- B

lank

(Lar

ge)

B1:

21

1RE

VISI

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NO

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LESS

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ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

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S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 12/

03/1

3

D. N

orto

n, 1

2/04

/13

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-V

VB-4

071

-01

PRO

PERT

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F A

TI IN

DUS

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L A

UTO

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TION

, IN

C. N

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RITT

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OF

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1031

Goo

dwor

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NC 27

539,

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Em

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fo@ati

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mFa

x: +1

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72.82

59

www

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.com

ISO

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Reg

ister

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ompa

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TSM

Ver

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Too

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Inte

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Pla

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)





9.30 Tool Hanger Module 5496

3rd

AN

GLE

PRO

JEC

TION

76.

2

59.

7

31.

2

63.

3

40.

2

45

14.

7

2X M

8 S

HC

SP

re /

120

in-lb

sN

ote

1

Opt

iona

l M8

T-nu

ts

for e

xtru

ded

rail

Not

es:

Cus

tom

er to

torq

ue p

re-a

pplie

d fa

sten

ers

to li

sted

torq

ue v

alue

.1.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W02

/25/

2014

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-M

M-5

496

TSM

Too

l Han

ger B

lock

B2:

31

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

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, 2/2

5/14

D. N

orto

n, 2

/27/

14

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-M

M-5

496

-01

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

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.com

ISO

9001

Reg

ister

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ompa

ny

TSM

Too

l Han

ger B

lock






3rd

AN

GLE

PRO

JEC

TION

14

34.

3

94.

6 6

5.4

39.

8

58.

4

4.6

4X M

3 S

HC

SP

re /

12 in

-lbs

Not

e 2

1X M

8 S

CH

SS

7649

-242

/ 40

in-lb

sN

ote

3

Not

es:

Fast

ener

s sh

ippe

d lo

ose.

1.W

hen

inst

allin

g to

QC

-20/

21 in

stal

l M3

fast

ener

s fir

st.

2.C

usto

mer

to to

rque

pre

-app

lied

fast

ener

s to

list

ed to

rque

val

ue.

Cus

tom

er to

use

Loc

tite

or s

imila

r thr

ead

lock

er a

nd to

rque

to li

sted

torq

ue v

alue

.3.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W02

/25/

2014

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-T

H-5

891

Tool

Han

ger M

odul

e fo

r QC

20/2

1 Fl

at A

B2:

31

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 2/2

5/14

D. N

orto

n, 2

/27/

14

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-T

H-5

891

-01

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

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pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

Tool

Han

ger M

odul

e fo

r QC

20/2

1 Fl

at A






3rd

AN

GLE

PRO

JEC

TION

14

34.

3

65.

4 9

4.6

50.

8

59.

7

7.1

2X M

4 S

HC

SP

re /

25 in

-lbs

Not

e 2

1X M

8 S

CH

SS

7649

-242

/ 40

in-lb

sN

ote

3

Not

es:

Fast

ener

s sh

ippe

d lo

ose.

1.W

hen

inst

allin

g to

QC

-21

inst

all M

4 fa

sten

ers

first

.2.

Cus

tom

er to

torq

ue p

re-a

pplie

d fa

sten

ers

to li

sted

torq

ue v

alue

.C

usto

mer

to u

se L

octit

e or

sim

ilar t

hrea

d lo

cker

and

torq

ue to

list

ed to

rque

val

ue.

3.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W02

/25/

2014

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-T

H-5

923

Tool

Han

ger M

odul

e fo

r QC

21 F

lat B

B2:

31

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 2/2

5/14

D. N

orto

n, 2

/27/

14

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-T

H-5

923

-01

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

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TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

Tool

Han

ger M

odul

e fo

r QC

-21,

Fla

t B






3rd

AN

GLE

PRO

JEC

TION

14

40.

7

65.

4 9

4.6

59.

7

50.

8

5.1

1X M

8 S

CH

SS

7649

-242

/ 40

in-lb

sN

ote

3

4X M

4 S

HC

S22

2 / 2

5 in

-lbs

Not

e 2

Not

es:

Fast

ener

s sh

ippe

d lo

ose.

1.W

hen

inst

allin

g to

a Q

C T

ool B

ody

inst

all M

4 fa

sten

ers

first

.2.

Cus

tom

er to

use

Loc

tite

or s

imila

r thr

ead

lock

er a

nd to

rque

to li

sted

torq

ue v

alue

.C

usto

mer

to u

se L

octit

e or

sim

ilar t

hrea

d lo

cker

and

torq

ue to

list

ed to

rque

val

ue.

3.

Rev.

Des

crip

tion

Initi

ato

rD

ate

01In

itia

l Dra

win

gJM

W02

/25/

2014

ITE

M N

O.

QTY

.P

AR

T N

UM

BE

RD

ES

CR

IPTI

ON

11

9120

-TS

M-T

H-5

497

Tool

Han

ger M

odul

e fo

r J16

Fla

t

B2:

31

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

J. W

inte

rroth

, 2/2

5/14

D. N

orto

n, 2

/27/

14

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 96

30-2

0-TS

M-T

H-5

497

-01

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

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TO B

E RE

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DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

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59

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

Tool

Han

ger M

odul

e fo

r J16

Fla

t





9.34 Post Modules

3rd

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ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

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ail: in

fo@ati

-ia.co

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72.82

59

www

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ISO

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Reg

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ed C

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ny

TSM

Sen

sor M

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9.37 Receiver Blocks

82.6

63.5

19.1

45

12.7

25.4

9.8

(2)

9 Th

ruFo

r M8

SH

CS

Har

dwar

e In

clud

ed

(2)

8mm

Thr

uD

owel

Slip

Fit

(Dow

el P

ins

Incl

uded

)NO

TES:

1. M

ATER

IAL:

414

0 H

arde

ned

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crip

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e

01In

itial

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8/27

/04

1031

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dwor

th Dr

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NC 27

539,

USA

Tel: +

1.919

.772.0

115

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ail: in

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NO

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LESS

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ISE

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ENSI

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3rd

AN

GLE

PRO

JEC

TION

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BY:

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CKE

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Y:

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LBS

:

ASS

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Y RE

F:

Dan

Nor

ton,

8/2

7/04

------

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TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

DUC

T RE

LEA

SE #

DA

TE:

SHEE

T

OF

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C.

NO

T TO

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REPR

OD

UCED

IN A

NY

MA

NN

ER E

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NO

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OR

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OR

WRI

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TI.

Gen

eral

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ensi

ons

for T

SM-R

B-35

95

9230

-20-

1907

-01

B1:

21

1

------

-----

0312

17-1





9.38 Tooling Pins

37.5

17.9

0717

.780

18.5

34.3

12.7

12.0

4011

.913

96.5

18.2

6318

.136

12.7

96.2

12.7

12.3

7012

.243

M12

x 1

.75

Thre

ad

NO

TES:

M

ATER

IAL:

Sta

inle

ss S

teel

M10

x 1

.5 T

hrea

d

M12

x 1

.75

Thre

ad

M10

x 1

.5 T

hrea

d

10 H

EX

8 H

EX

25.4

19.1

3700-20-3590

3700-20-3594

3700-20-4017

3700-20-4016

Rev.

Des

crip

tion

Initi

ator

Dat

e

02A

dded

Vie

ws

DA

N8/

26/0

4

1031

Goo

dwor

th Dr

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pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

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ail: in

fo@ati

-ia.co

mFa

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.919.7

72.82

59

www

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.com

ISO

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Reg

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NO

TES:

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ISE

SPEC

IFIE

D

DO

NO

T SC

ALE

DRA

WIN

G.

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WN

IN S

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WO

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ALL

DIM

ENSI

ON

S A

RE IN

MILL

IMET

ERS.

3rd

AN

GLE

PRO

JEC

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BY:

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CKE

D B

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WEI

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Dan

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------

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SIZE

DRA

WIN

G N

UMBE

R

PRO

DUC

T RE

LEA

SE #

DA

TE:

SHEE

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OF

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

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MA

TION

, IN

C.

NO

T TO

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OD

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NY

MA

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OR

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------

-----

0312

17-1





9.39 Medium Tool Stand General Overview

3rd

AN

GLE

PRO

JEC

TION

9120

-TSM

-MM

V-40

18TS

M M

ount

ing

Mod

ule,

V-B

lock

, Lar

ge(F

its R

ail H

oriz

onta

l Slo

ts,

or A

dapt

er M

odul

e)

9120

-TSM

-AM

-401

9Ad

apte

r Mod

ule

(Ada

pts

Mou

ntin

g M

odul

es to

R

ail E

nds,

Rai

l Ver

tical

Slo

ts)

9120

-TSM

-AM

-401

9Ad

apte

r Mod

ule

9120

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-331

8Po

st M

odul

e 48

" Tal

l

9120

-TSM

-HM

-332

3TS

M H

oriz

onta

l Mod

ule,

457

mm

(18"

)

9120

-TSM

-HM

-331

7TS

M H

oriz

onta

l Mod

ule,

914

mm

(36"

)

9120

-TSM

-MM

V-35

97TS

M M

ount

ing

Mod

ule,

V-B

lock

(Fits

Rai

l Hor

izon

tal S

lots

,or

Ada

pter

Mod

ule)

9120

-TSM

-HE-

3320

Hor

izon

tal E

xten

sion

6"

9120

-TSM

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3321

Hor

izon

tal E

xten

sion

10"

9120

-TSM

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-405

9To

olin

g Pl

ate,

Q

C-1

00

9120

-TSM

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3595

Rec

ieve

r Blo

ck S

mal

l

9120

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-RB-

3591

Rec

ieve

r Blo

ck L

arge

Not

es:

Num

ber o

f Too

ls to

be

inst

alle

d pe

r Too

l siz

e sh

ould

be

conf

irmed

w

ith a

pplic

atio

n en

gine

erin

g pr

ior t

o sa

les

orde

r.

See

Not

e 1

Rev.

Des

crip

tion

Initi

ator

Dat

e

01In

itial

Dra

win

gD

AN

4/20

/04

02EC

O 9

908;

Rem

oved

slot

s on

Base

Pla

te.

JDB/

MSD

07/1

6/20

1203

ECO

116

40ER

DO

12/1

0/20

13

B1:

81

1RE

VISI

ON

NO

TES:

UN

LESS

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ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

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DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

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S.

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BY:

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CKE

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Dan

Nor

ton

4/20

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JWin

terro

th 1

0/11

/12

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 92

30-2

0-18

8003

1217

-103

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

Med

ium

Too

l Sta

nd G

ener

al O

verv

iew





10. Terms and Conditions of SaleThe following Terms and Conditions are a supplement to and include a portion of ATI’s Standard Terms and Conditions, which are on file at ATI and available upon request.

ATI warrants to Purchaser that robotic Tool Changer products purchased hereunder will be free from defects in material and workmanship under normal use for a period of three (3) years from the date of shipment. This warranty does not cover components subject to wear and tear under normal usage or those requiring periodic replacement. ATI will have no liability under this warranty unless: (a) ATI is given written notice of the claimed defect and a Description thereof within thirty (30) days after Purchaser discovers the defect and in any event not later than the last day of the warranty period; and (b) the defective item is received by ATI not later ten (10) days after the last day of the warranty period. ATI’s entire liability and Purchaser’s sole remedy under this warranty is limited to repair or replacement, at ATI’s election, of the defective part or item or, at ATI’s election, refund of the price paid for the item. The foregoing warranty does not apply to any defect or failure resulting from improper installation, operation, maintenance or repair by anyone other than ATI.

ATI will in no event be liable for incidental, consequential or special damages of any kind, even if ATI has been advised of the possibility of such damages. ATI’s aggregate liability will in no event exceed the amount paid by purchaser for the item which is the subject of claim or dispute. ATI will have no liability of any kind for failure of any equipment or other items not supplied by ATI.

No action against ATI, regardless of form, arising out of or in any way connected with products or services supplied hereunder may be brought more than one (1) year after the cause of action accrued.

No representation or agreement varying or extending the warranty and limitation of remedy provisions contained herein is authorized by ATI, and may not be relied upon as having been authorized by ATI, unless in writing and signed by an executive officer of ATI.

Unless otherwise agreed in writing by ATI, all designs, drawings, data, inventions, software and other technology made or developed by ATI in the course of providing products and services hereunder, and all rights therein under any patent, copyright or other law protecting intellectual property, shall be and remain ATI’s property. The sale of products or services hereunder does not convey any express or implied license under any patent, copyright or other intellectual property right owned or controlled by ATI, whether relating to the products sold or any other matter except for the license expressly granted below.

In the course of supplying products and services hereunder, ATI may provide or disclose to Purchaser confidential and proprietary information of ATI relating to the design, operation or other aspects of ATI’s products. As between ATI and Purchaser, ownership of such information, including without limitation any computer software provided to Purchaser by ATI, shall remain in ATI and such information is licensed to Purchaser only for Purchaser’s use in operating the products supplied by ATI hereunder in Purchaser’s internal business operations.

Without ATI’s prior written permission, Purchaser will not use such information for any other purpose or provide or otherwise make such information available to any third party. Purchaser agrees to take all reasonable precautions to prevent any unauthorized use or disclosure of such information.

Purchaser will not be liable hereunder with respect to disclosure or use of information which: (a) is in the public domain when received from ATI; (b) is thereafter published or otherwise enters the public domain through no fault of Purchaser; (c) is in Purchaser’s possession prior to receipt from ATI; (d) is lawfully obtained by Purchaser from a third party entitled to disclose it; or (f) is required to be disclosed by judicial order or other governmental authority, provided that, with respect to such required disclosures, Purchaser gives ATI prior notice thereof and uses all legally available means to maintain the confidentiality of such information.



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