tul - transport- and storage system for tools · 2012. 11. 29. · morse tapers din 228 cylindrical...

TUL - Transport- and Storage Systemfor Tools

2

Tool Carriers Made of Plastic -Basic Element of the TUL System.

The tool carrier measures 240 x 120 x130 mm and has 2, 3 or 5 locations forholding tools with a tapered or cylindri-cal shank. The plastic used is shock-proof and resistant to all substanceswhich are usually present such as oils,fats, petrol.

Versatile:

The tool carrier is used individuallyto store and transport few tools.A hole with countersinking enables itto be fastened to a base.

By assembling several tool carrierslinked together, a higher storagecapacity can be achieved. A grooveand tongue prevent lateral displace-ment. Only the first and the last toolcarrier has to be fixed to the tableor tool cabinet.

The tool carriers can be suspendedonto aluminium profile rails for attach-ment on walls, racks, tall cabinets andtransport trolleys. Aluminium profilerails and tool carriers are ideal forbuilding customized storage andtransport units.

The tool carriers can be inserted onall trolleys and racks with bars at theside for carrying tools vertically.

TUL carrier with holding diskfor cutting toolsFor the transport and storage ofcutting tools. The disk is rotatableand indicates whether the cuttingtool can be used or whether it isworn out.Ref.no. on request.

Colour pins Colour Ref.no.

1 packet incl.50 pieces

RedGreen

127.047127.048

Tool carriers with colourmarkingColoured pins for clear indication of thetool’s status. Colour coding shows at aglance the new tools for the machineand used tools for resetting.

Kelch GmbH • POB 21 20 • D - 71370 Weinstadt • Tel. (+49) 7151 / 20522-0 • Fax (+49) 7151 / 20522-11 • [email protected] • www.kelchgmbh.de

Weightkg

Ref. no.Number oflocations

SizeUse for

HSK tapersHSK A - ISO 12164-1**

ISO tapersDIN 2080 / ISO 297DIN 69 871JIS B 6339 (MAS 403 BT)ANSI B 5.50

Morse tapers DIN 228

Cylindrical shanks(Adjustable adapters)DIN 6327

Cylindrical shanks(Lathes)

ABS-KometABS-N

Capto TM - System

KM / UTS - System

Modular precision spindleinserts

Universal carrierto be used as tray or with theboard supplied for small tools(drilling stencil included)

0.90.90.70.70.80.81.41.4

0.81.10.80.80.81.4

1.00.90.9

1.01.00.90.91.10.90.8

0.90.90.90.8

0.70.70.7

1.00.90.91.01.0

0.90.90.90.81.0

2.2

127.025127.026127.027127.028127.029127.030

on requeston request

127.091127.018127.011127.015127.001127.073*

127.009127.007127.014

127.010127.009127.008127.007127.012127.014127.002

127.007127.014127.002127.099

127.069127.070127.071

127.009127.008127.057127.058127.059

127.060127.061127.062127.063127.064

127.100*

127.016*

55332211

333221

553

5555333

5332

333

55332

55332

2

0

HSK 32HSK 40HSK 50HSK 63HSK 80HSK 100HSK 125HSK 160

ISO 30ISO 35ISO 40ISO 45ISO 50ISO 60

240x240x130 mm

Morse 3Morse 4Morse 5

Tr 16 (ø 17.3)Tr 20 (ø 21.4)Tr 25 (ø 27.2)Tr 28 (ø 30.3)Tr. 36 (ø 38.6)Tr 40 (ø 41.3)Tr 48 (ø52.0)

16, ø 3020, ø 4025, ø 5032, ø 60

ABS 40 (ø 20)ABS 50 (ø 28)ABS 63 (ø 34)

C 3C 4C 5C 6C 8

KM 32KM 40KM 50KM 63KM 80

240x240x130 mm

240x240x130 mm

3

Tool Carriers

Size RetainerRef.no.

HSK 32 127.122HSK 40 127.123HSK 50 127.124HSK 63 127.125HSK 80 127.126HSK 100 127.127

**Spares for HSK

* Importantinformation:When held up onaluminium profilerails the applicationpossibilities are limi-ted due to the doublesize. Please requestadditional informationif required.

Number of Alocations

2 1203 705 51


4

TULMOBIL System 1 (RAL 2004)

Model OS1(former model FM)

Model OS2(former model TF)

Model OS3(former model BZ)

CapacityTo accommodate 8 tool carriers atan angle on aluminium profile rails.In the top and bottom steel frame afurther 8 carriers or small storageboards or trays can be inserted.

Standard specificationWith 2 swivel castors (one withlocking device), 2 fixed castors, pushhandle and 4 aluminium profile rails.

l x w x h = 770 x 500 x 960 mmLoading capacity 300 kpWeight 37.0 kg

CapacityTo accommodate 32 tool carriers atan angle on aluminium profile rails.The profile frame available as anaccessory provides additional depositspace.



CapacityTo accommodate 16 tool carriers atan angle on aluminium profile rails.Two further carriers can be insertedin the front steel frame and anotherseven in the back. The top profileframe available as an accessoryprovides additional deposit space.



Ref.no. 129.011 Ref.no. 129.020 Ref.no. 129.021

Tyres: Without tread, grey solid rubber Tyres: Without tread, grey solid rubber Tyres: Without tread, grey solid rubber


5

TULMOBIL - Accessories and Spare Parts Drawing bag made of sheet metal

To be attached on the front side,for DIN A4 horizontal format.Weight: 2.1 kg

Profile frame

To be screwed on, suitable for8 tool carriers or a deposit boardor a combination of tool carriers,deposit trays and deposit boards. Weight: 3.9 kg

Ref.no. 130.014

Ref.no. 130.020

Protective frame

For TULMOBIL OS3

Can be folded up (can be retrofitted).Weight: 11.0 kg

Ref.no. 130.023

Swivel castors with locking device

Standard specification:Tyres: Without thread, grey solid rubberRims: Made of pressed sheet steel, with roller bearing, zink-plated.

For TULMOBIL OS1For TULMOBIL OS1 and OH3

Standard specification:

For TULMOBIL OS2 and OS3



Ref.no. 130.001

Design: As described above, without stemFor TULMOBIL OS2 / OS3 (ø 160 mm)

Ref.no. 130.003

Simple swivel castors

Standard specification:Tyres: Without thread, grey solid rubberRims: Made of pressed sheet steel,with roller bearing, zink-plated.

For TULMOBIL OS1

Ref.no. 130.002

Design: As described above, without stemFor TULMOBIL OS2 / OS3 (ø 160 mm)

Ref.no. 130.004

Fixed castors with plate fitting

For TULMOBIL OS2 / OS3 (ø 160 mm)

Ref.no. 130.005

Standard specification:Tyres: Without thread, grey solid rubberRims: Made of pressed sheet steelwith steel tube hub, with roller or ball bearing,

For TULMOBIL OS1 (ø 140 mm)

Ref.no. 130.007


zink-plated.

Robust constructionVariable assembly optionsVersatile applicationFunctional and manoeuvrableLow investment costs

6

VariTUL - The New Mobilityin the Production Area


Aesthetically pleasing

Customisable Transportation Solutions

High level trolleys with adjustable insert frame positions and interlockpush handles for ergonomic working.

Our well-proven TUL carriers can also be inserted for safe transportation of tools.

Document pocket Deposit panel Utensils box

The basic trolley frameworkconsists of two side elements,two insert frames and a pushhandle that are quickly interlockedto form a robust structure.The practical design allows thetrolley to be arranged to suit yourspecific transportation task. WithVariTUL you can now createyour own trolley. There are severalpossibilities for combining theindividual elements for the transportation of your work pieces or tools, measuring equipment or fixtures, auxiliaries or any other goods. Practical accessory additions can be attached to the side elements to enhance the versatility of the trolley. There arevariable height options throughadjustable platform levels toprovide a comfortable workingposture. VariTUL - will enhanceany production area.

VariTUL - Variable solutionsfor flexible transport andstorage

7Kelch GmbH • POB 21 20 • D - 71370 Weinstadt • Tel. (+49) 7151 / 20522-0 • Fax (+49) 7151 / 20522-11 • [email protected] • www.kelchgmbh.de

VariTUL - Modular and Easy to Interlock

Model VTH5 Model VTH7Side element withswivel castor and locking castor

w x h = 520 x 880 mm

Ref.no. 130.501

Side element withfixed castors

w x h = 520 x 880 mm

Ref.no. 130.502

Push handleColour: RAL 3020 traffic red

l x w x h = 500 x 90 x 100 mm

Ref.no. 130.520

Insert frame l x w x h = 670 x 500 x 65 mm(for 10 TUL carriers)

Ref.no. 130.510

l x w x h = 910 x 500 x 65 mm(for 14 TUL carriers)

Ref.no. 130.511

Complete set Set 1:1 side element with swivel castor and locking castor1 side element with fixed castors2 insert frames 1 push handle

l x w x h = 780 x 520 x 900 mmLoading capacity 250 kpWeight 23 kg

Ref.no. 129.510

Set 2:1 side element with swivel castor and locking castor1 side element with fixed castors2 insert frames 1 push handle

l x w x h = 1010 x 520 x 900 mmLoading capacity 250 kpWeight 34 kg

Ref.no. 129.511

Side element withswivel castor andlocking castor forhigh level trolleys

w x h = 520 x 1800 mm

Ref.no. 130.505

Side element withfixed castors forhigh level trolleys

w x h = 520 x 1800 mm

Ref.no. 130.506

Colour: RAL 7011 iron grey

8Kelch GmbH • POB 21 20 • D - 71370 Weinstadt • Tel. (+49) 7151 / 20522-0 • Fax (+49) 7151 / 20522-11 • [email protected] • www.kelchgmbh.de

Aufl

with Many Useful Details

Model VTH5 Model VTH7

Insertable shelf l x w x h = 620 x 240 x 15 mm

Ref.no. 130.530

l x w x h = 860 x 240 x 15 mm

Ref.no. 130.531

Insertable shelfwith punched-out

l x w x h = 620 x 240 x 15 mm

for ISO 40, HSK 63, PSK 63 (C6)Capacity: 20 tools

Ref.no. 130.535

l x w x h = 860 x 240 x 15 mm

for ISO 40, HSK 63, PSK 63 (C6)Capacity: 29 tools

Ref.no. 130.536

Insertable traymade of V2A steel

l x w x h = 620 x 240 x 50 mm

Ref.no. 130.540

l x w x h = 860 x 240 x 50 mm

Ref.no. 130.541

Steel tray incl. support brackets

l x w x h = 630 x 490 x 20 mm

Ref.no. 130.545

l x w x h = 870 x 490 x 20 mm

Ref.no. 130.546

Document pocketfor format325 x 220 mm

l x w x h = 495 x 60 x 276 mm

Ref.no. 130.521

Deposit panel with corrugated l x w x h = 495 x 215 x 74 mm

Ref.no. 130.522

Utensils box l x w x h = 495 x 95 x 80 mm

Ref.no. 130.523

Universal adapter l x w x h = 495 x 20 x 65 mm

Ref.no. 130.524

9


hole grid

rubber

10

Profile rails

Standard specification:Extruded hollow profile made of aluminiumin fixed lengths for suspension oftool carriers, with fastening borings,ø 9 mm.

480 mm longfor 2 tool carriersWeight 1.0 kg

Ref.no. 127.021


Ref.no. 127.022


Ref.no. 127.023

Tool deposit boards

Standard specification:Phenol chip board with foam layer.

240 x 225 mm, equivalent to thelength of 2 tool carriersWeight 1.3 kg

Ref.no. 127.041

Ref.no. 127.042

975 x 225 mm, equivalent to thelength of 8 tool carriersWeight 4.5 kg

Ref.no. 130.018

Tool deposit trays, flat

Standard specification:Made of moulded plastic.

240 x 194 x 20 mm, equivalent to the length of 2 tool carriersWeight 0.2 kg

Ref.no. 127.051

480 x 225 mm, equivalent to the length of 4 tool carriersWeight 2.5 kg

Ref.no. 127.052


Tool deposit trays, deep

Standard specification:Made of moulded plastic.


Ref.no. 127.039

Ref.no. 127.040

480 x 194 x 90 mm, equivalent to thelength of 4 tool carriersWeight 0.6 kg


11

Tall Cabinets with Roller Shutters

The two robust steel cabinet optionsare designed for easy access andsecure storage of tools and equipment.Both are equipped with rollershutters for safety and space saving inthe machine shop or tool setting area.

The cabinets are available in the three standard colours:

RAL 7035 light grey

RAL 6011 reseda green

RAL 5019 capri blue

Other colours avaiable on request.

Tall cabinet fortool carriers

UseFor storing tools. To accommodateup to 32 tool carriers.

Standard specificationFitted with 8 profile rails.A transportation base with a height of 100 mm is already integrated.Tool carriers are to be ordered separately.

l x w x h = 1000 x 600 x 2050 mm

Ref.no.

Tall cabinet withremovable shelves

UseFor general storage of machine shopequipment and other small parts.

Standard specificationWith 4 removable shelvesload capacity 100 kg/shelf).A transportation base with a heightof 100 mm is already integrated.

l x w x h = 1000 x 600 x 2050 mm

Colour

RAL 7035RAL 6011RAL 5019

128.013128.014

(128.015)

Ref.no.Colour

RAL 7035RAL 6011RAL 5019

(128.113)(128.114)(128.115)


Ref.no. in brackets ( ) = Delivery time on request

12

Tool Racks

Tool racks, single-sided

1 m long, to accommodate 32 tool carriers (4 per rail).

Standard specificationWith 8 aluminium profile rails.Tool racks are delivered in componentparts and can easily be self-assembled.

l x w x h = 980 x 335 x 1750 mmWeight 33.0 kg

UseFor keeping tools in the store room, in the toolshop and at the toolsetting area. To be fastened at the wall or on the floor.

Standard specificationMade of welded steel square tubing.Colour RAL 7035 light grey.

Ref.no. 128.001

2 m long, to accommodate 64 tool carriers (8 per rail).

Standard specificationWith 8 aluminium profile rails.Tool racks are delivered in componentparts and can easily be self-assembled.

l x w x h = 1940 x 335 x 1750 mmWeight 50.0 kg

Ref.no. 128.002


Morse taper

Steep taper

HSK A-F

MK 1MK 2MK 3MK 4MK 5

ISO 30ISO 40ISO 45ISO 50ISO 60

HSK 32HSK 40HSK 50HSK 63HSK 80HSK 100

68.19968.10068.10168.10268.103

68.20168.20268.20368.20468.205

68.72168.72268.72368.72468.72568.726

13

Taper Cleaning DevicesWipers for Spindles and Tools

Spare brushes(1 set = 3 brushes)

Ref.no.

Cleaning unit

HSK A-F

ISO 40ISO 50

HSK 50 HSK 63 HSK 80 HSK 100

260.302260.304

260.312260.313260.314260.315

260.402260.404

260.412260.413260.414260.415

For tools Size Ref.no.

UseFor a careful cleaning of the outertaper and the plane face through 3 rotating brushes without additionalmedium. Swarfs, residues of oiland coolant water as well as resinous dirt will be taken away.

Standard specificationCleaning unit incl. 1 set of brushes (= 3 brushes)

Forspindles Size Ref.no.

UseTo clean the inner taper of the machine spindle.Standard specificationTaper with bore.

Wipers for spindles

MaterialDimensionally stable plastic,cleaning taper with leather sleeve.

HSK A-F HSK 32HSK 40HSK 50HSK 63HSK 80HSK 100

68.60168.60268.60368.60468.60568.606

For tools Size Ref.no.

UseTo clean the outer taper and plane face of HSK tools..

Wipers for tools

Taper cleaning devices

Drive unit 260.300

DIN 69 871

Cleaning unit


Accessoryflange

Ref.no.

126.701126.702126.703126.704

126.701126.702126.703126.704

126.711126.712126.713126.714

-------

126.301126.302126.303126.304

126.301126.302126.303126.304

126.301126.302126.303126.304

126.350126.351126.352126.353126.354126.355126.356

DIN 2080

DIN 69 871ANSI, CAT

JIS B 6339(MAS 403 BT)

HSK A-F

ISO 30ISO 40ISO 45ISO 50



HSK 25HSK 32HSK 40HSK 50HSK 63HSK 80HSK 100

126.101126.154126.103126.156

126.123126.154126.108126.156

126.128126.154126.118126.156

126.150126.151126.152126.153126.154126.155126.156

126.201126.202126.203126.204

126.223126.211126.208126.207

126.228126.209126.218126.210

126.250126.251126.252126.253126.254126.255126.256

For tools

SizeMounting unit

complete

Ref.no.

Accessory sleeve

Ref.no.

126.501

Accessorystrike plate

Ref.no.

Accessorylocking set

Ref.no.

Standard specificationMounting unit completely mounted,aluminium body, flange, steel sleeve,driving dogs and clamping elements.l x w x h = 330 x 150 x 180 mmWeight 9.8 kg

Material The mounting unit consists of a castaluminium body with a steel sleevefor holding tools vertically and a steelflange for holding tools horizontally.

NoteSoft aluminium strike plate for dismantling tools without causingdamage is not included as standard.It is to be ordered separately.

Germany:Kelch GmbHWerkstrasse 30 D-71384 WeinstadtPhone (+49) 7151 2 05 22-0Fax (+49) 7151 2 05 [email protected]

England:KELCH UK Ltd.Unit 4 Cygnet DriveSwan Valley Business Park

Phone (+44) 1604 58 38 00Fax (+44) 1604 58 38 [email protected]

China:Harbin Measuring &Cutting Tool Group Co., Ltd.44 Heping RoadHarbin China 150040Phone (+86) 451 82641863Fax (+86) 451 82623555www.links-china.com

Switzerland:KELCH AGWeihermattstrasse 14CH-6260 ReidenPhone (+41) 62 75851-26Fax (+41) 62 [email protected]

USA:KELCH Inc.1574 Barclay Blvd.Buffalo Grove IL 60089Phone (001) 847 459-9600Fax (001) 847 [email protected]

02/2

011

Mounting units To facilitate mounting anddismantling of tools beforeand after using.

Mounting unit for ISO tools

Mounting unit for HSK tools

GB - Northampton NN4 9BS

Technical and design modifications are subject to change without notice.

tul - transport- and storage system for tools · 2012. 11. 29. · morse tapers din 228 cylindrical...

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