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Tungsten Electrode Variety

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Page 1: Tungsten Electrodes

Tungsten Electrodes

• Seven industry-standard types: Pure, 2% Ceriated, 1.5% Lanthanated, 2% Lanthanated, Rare Earth, 2% Thoriated and Zirconiated

• Seven-inch lengths in five industry-standarddiameters: 0.040", 1/16", 3/32", 1/8" and 5/32"

10/2011 AY 5.0Accessories

A line of premiumtungsten for the mostdemanding TIG weldingapplications!Available in seven types and five industry-standard diameters, Weldcraft’s premiumline of tungsten electrodes have under -gone rigorous testing to ensure thehighest quality and durability. Packagesof ten seven-inch (175 mm) tungstenelectrodes are color-coded and featurethree languages—English, Spanish and French.

Note: Refer to manufacturer MSDS sheets forproper preparation and safety. Use properventilation/capture during prepa ration. Refer tomanufacturer warning regarding ventilation.

TypePure (EWP)

2% Ceriated (EWCe-2)

1.5% Lanthanated (EWLa-1.5)

2% Lanthanated (EWLa-2)

Rare Earth (EWG)

2% Thoriated (EWTh-2)

Zirconiated (EWZr-1)

Part #

WP040X7WP116X7WP332X7WP018X7WP532X7

WC040X7WC116X7WC332X7WC018X7WC532X7

WL040X7WL116X7WL332X7WL018X7WL532X7

WL2040X7WL2116X7WL2332X7WL2018X7WL2532X7

WG040X7WG116X7WG332X7WG018X7WG532X7

WT040X7WT116X7WT332X7WT018X7WT532X7

WZ040X7WZ116X7WZ332X7WZ018X7WZ532X7

Forms a clean, balled endwhen heated and providesgood arc stability for ACwelding with a balanced orunbalanced squarewave orsine wave.

Performs well in DC weldingand arc starting at low-current settings, and offersexcellent performance in ACprocesses.

Provides excellent arcstarting, arc stability andre-ignition, and is lessprone to tip wear.

Substitute for 2% Thoriated.Similar characteristics to1.5% Lanthanated with bet-ter arc starting, arc stabilityand less tip erosion.

Combines the best of allalloying elements andprovides excellent arcstability in AC or DCwelding.

Diameterin. (mm)

0.040 (1.0)1/16 (1.6)3/32 (2.4)1/8 (3.2)5/32 (4.0)

0.040 (1.0)1/16 (1.6)3/32 (2.4)1/8 (3.2)5/32 (4.0)

0.040 (1.0)1/16 (1.6)3/32 (2.4)1/8 (3.2)5/32 (4.0)

0.040 (1.0)1/16 (1.6)3/32 (2.4)1/8 (3.2)5/32 (4.0)

0.040 (1.0)1/16 (1.6)3/32 (2.4)1/8 (3.2)5/32 (4.0)

0.040 (1.0)1/16 (1.6)3/32 (2.4)1/8 (3.2)5/32 (4.0)

0.040 (1.0)1/16 (1.6)3/32 (2.4)1/8 (3.2)5/32 (4.0)

AlloyingElement

None

Cerium

Lanthanum

Lanthanum

Cerium,Lanthanum,Yttrium,and Others

Thorium

Zirconium

Applications

AC

DCAC inverters

DCAC inverters

DCAC inverters

DCAC inverters

DC

AC

Composition

99.5% Tungsten0.5% Other

97.3% Tungsten 1.8 – 2.2% Cerium0.5% Other

97.8% Tungsten 1.3–1.7%

Lanthanum0.5% Other

97.3% Tungsten 1.8–2.2%

Lanthanum0.5% Other

97.3% TungstenBalance: Cerium,Lanthanum,Yttrium, andOthers

97.3% Tungsten1.7 – 2.2%

Thorium0.5% Other

98.6% Tungsten0.7 – 0.9%

Zirconium0.5% Other

MaterialsWelded

AluminumMagnesium

Carbon SteelStainless SteelNickel AlloyTitaniumAluminum

Carbon SteelStainless SteelNickel AlloyTitaniumAluminum

Carbon SteelStainless SteelNickel AlloyTitaniumAluminum

All

Carbon SteelStainless SteelNickel AlloyTitaniumCopper

AluminumMagnesium

Offers good arc startingand is ideal for high-currentrequire ments. Also good forlow-amperage AC applica-tions using a modified point.

Balls up easily in AC appli -cations. Handles highercurrent with less splitting.Improved arc starts and arcstability. Offers minimaltungsten contamination.

WELDCRAFT2741 N. Roemer RoadAppleton, WI 54911 USA

Weldcraft.com

Phone: 1.920.882.6800Toll-free: 1.800.752.7620 (USA only)Fax: 1.920.882.6840E-mail: [email protected]

Page 2: Tungsten Electrodes

Triad ™ Tungsten Grinder

©2011 Weldcraft Printed in U.S.A.

Triad™ Tungsten Grinder (TTG Plus)This tool provides operators with theversatility and accuracy needed to preparetungsten for both orbital welding and hand-held applications. Its grinding, cutting and facing capabilities eliminate the needand cost for additional preparation tools.Plus, it features the most robust, reliablemotor available in the marketplace.

Includes a sturdy powder-coated steelcarrying case, medium-finish grindingwheel, electrode holder, Torx T20 screw -driver and mounting plate to convert to bench model. (Refer to Index Sheet AY 6.0 for more information.)

TIG Tip

Note: Do not use wheel for other jobs or tungsten can become contaminated and cause lower weld quality. Use pointed tungsten when welding AC or DC with most inverters.

Ideal Preparation — Stable ArcCORRECT INCORRECT

Wrong Preparation — Wandering Arc

GrindingWheel

Stable Arc

Flat Tip

Straight Ground Radial Ground

Pointed Tip

Arc Wander

GrindingWheel

Tungsten Preparation

Typical Current Ranges for Tungsten Electrodes*

*All values are based on the use of argon as a shielding gas. Other current values may be employed dependingon the shielding gas, type of equipment and application.

DCEN DCEP Unbalanced Wave AC Balanced Wave ACGas CupI.D.

3/8 in.3/8 in.1/2 in.1/2 in.1/2 in.

ElectrodeDiameter0.040 in.1/16 in.3/32 in.1/8 in.5/32 in.

EWX-X15 – 8070 –150

150 – 250250 – 400400 – 500

EWX-XN/A

10 – 8015 – 3025 – 4040 – 55

EWP20 – 6050 –100100 –160150 – 200200 – 275

EWX-X15 – 8070 –150

140 – 235225 – 325300 – 400

EWP10 – 3030 – 8060 –130100 –180160 – 240

EWX-X20 – 6060 –120100 –180160 – 250200 – 320

Direct Current (Amps) Alternating Current (Amps)