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Tunnel Maintenance 4.0 High efficiency maintenance thanks to innovative 3D data capture technologies and use of AI Michael Buri Karl Grossauer Head of Geomatics Services Head of Department Tunnelling Amberg Technologies AG Amberg Engineering AG

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Tunnel Maintenance 4.0High efficiency maintenance thanks to innovative 3D data capture

technologies and use of AI

Michael Buri Karl Grossauer

Head of Geomatics Services Head of Department Tunnelling

Amberg Technologies AG Amberg Engineering AG

Facts & Figures Amberg Group

Amberg offers tailor-made, digital solutions that exceed the requirements, needs and

challenges faced by partners and customers in an ever-changing world.

Profit from our extensive know-how which results from more than 800 successfully completed

projects worldwide in the last 50 years.

The intelligent use of surface and subsurface space is always our focus and our passion.

Figures

100 % family-owned

4 companies

380 employees

8 subsidiaries on

3 continents

Services

Engineering expertise

Surveying systems and solutions

Research, testing and development

Logistics solutions, lean

management

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

The companies of the Amberg Group

AmbergEngineering

AmbergTechnologies

Hagerbach Test Gallery

Amberg Loglay

Engineering at its best

Amberg Engineering

provides expertise for

surface and subsurface

construction projects

worldwide.

Surveying precision

Amberg Technologies

provides tailor-made system

solutions and services for the

georeferenced information

collection and processing of

infrastructure buildings.

Subsurface world

The VSH is a fascinating

subsurface world, only 45

minutes away from Zurich.

The extensive tunnel system

is the ideal place for testing,

developing and training.

Smart City (Urban) Logistics

Amberg Loglay combines

modern analytics, design,

planning and technology

competencies to develop and

implement breakthrough

logistics solutions.

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

CERN Tunnelling Workshop - Tunnel Maintenance 4.0T

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CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Inspections with digital tunnel log book

Night shifts with 2 engineers

250m/h

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Underground infrastructure older than 100 years -

Inspections every 5 years

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Tunnel Maintenance 4.0

3D data capture technologies and use of AI

Tunnel Inspection workflow

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8

Data Capture

Visual Inspection in tunnel

Pre inspection

Visual inspection

Data analysis

Tunnel safety evaluation

Maintenance recommendations

Effective maintenance work

24/7 Monitoring

Laser scanning with

IMS5000

Amberg MISS

MobileMapping

Structural test

Phenomena Catalog definition

Theoretical tunnel design

Process point clouds to images

Prepare Inspection

AmbergInspection

Tunnel maintenance

actionsData Capture

Amberg MobileMapping

Amberg MobileMapping – Overview systems

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

3D Reality capture – Amberg MobileMapping System

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Amberg MobileMapping System

Speed up to 100 km/h

Accuracy:

15-25mm (with good GNSS signal)

10 mm with control points

Applications

Railroads

Metros, Lightrails

Motorways, Roads

Tunnels

Etc.

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

3D Reality capture – Multi sensor platforms

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

360° view

High definition images

Infrared images

3D point cloud

Clearance analyses

3D asset inventory

Position of rail track

Rail track parameters

Rail wear

Detection of defaults on rails

Position of overhead wire

Overhead wire wear

3D Reality capture – Amberg MISS

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

3D Reality capture – Amberg IMS 5000

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

3D Reality capture – Other methods

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

UAV Backpack

Stationary Scanning Hand Scanner

Mobile Systemes

Photogrammetry Systeme

3D Reality capture – UAV for dangerous areas

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

3D Reality capture – Outlook research project OpOrTunIty

Tunnel Inspection Scanner

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Geometry

Structure

Humidity

3D Reality capture – Outlook

Tunnel Inspection Scanner

64 x higher scanning resolution for image data

Planned resolution at 80 km/h: 1.7 mm

Still 5mm resolution at 235 km/h

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Image acquired at 50 km/h

3D Reality capture – Outlook

Humidity scanning channel

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Data enrichment

Collected laser scanning

data is the basis

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Geometrical Analysese.g. clearance

Tunnel Inspectione.g. cracks, humidity, etc.

Asset detectione.g. road or rail furniture

3D modelling / BIM

Tunnel Inspection workflow

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

21

Data Capture

Visual Inspection in tunnel

Pre inspection

Visual inspection

Data analysis

Tunnel safety evaluation

Maintenance recommendations

Effective maintenance work

24/7 Monitoring

Laser scanning with

IMS5000

Amberg MISS

MobileMapping

Structural test

Phenomena Catalog definition

Theoretical tunnel design

Process point clouds to images

Prepare Inspection

AmbergInspection

Tunnel maintenance

actions

Prepare Inspection

Point cloud to images

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Images drawn to scale

Point cloud to images

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Scanned image vs. digital photograph

Image from laser scanning (3x3m)

Digital Photograph

Tunnel Inspection workflow

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

24

Data Capture

Visual Inspection in tunnel

Pre inspection

Visual inspection

Data analysis

Tunnel safety evaluation

Maintenance recommendations

Effective maintenance work

24/7 Monitoring

Laser scanning with

IMS5000

Amberg MISS

MobileMapping

Structural test

Phenomena Catalog definition

Theoretical tunnel design

Process point clouds to images

Prepare Inspection

AmbergInspection

Tunnel maintenance

actions

AmbergInspection

Workflow on new Amberg Inspection platform

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Paradigm shift in software development – "classical"

rules

data

Classical

programminganswers

A B

C D

E F

if isConditionMet

doThis()

else

doThat()

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Paradigm shift in software development – Deep learning

rules

data

Artificial

intelligence

(Deep learning)

answers

A B

C D

E F

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Applications with image data for inspection

classical Deep Learning

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Mobile Mapping

Trolley

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Challenges for Deep Learning: training of neural network...

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Tunnel Inspection workflow

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32

Data Capture

Visual Inspection in tunnel

Pre inspection

Visual inspection

Data analysis

Tunnel safety evaluation

Maintenance recommendations

Effective maintenance work

24/7 Monitoring

Laser scanning with

IMS5000

Amberg MISS

MobileMapping

Structural test

Phenomena Catalog definition

Theoretical tunnel design

Process point clouds to images

Prepare Inspection

AmbergInspection

Tunnel maintenance

actions

Tunnel maintenance

actions

Maintenance measures - Common workspace in the web

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

CLIENT

Project team / Management

Overview of infrastructure

Decision support

CLIENT

Operation / Maintenance

Inventory

Virtual inspections

ENGINEERING COMPANIES

Project team / planner

Proof of concept

Study of different options

PROJECT PARTNER

3D survey data

3D modelling

PUBLIC AUTHOROTIES

Assessment

Approval

Amberg Cloud Services

Maintenance measures - Common workspace in the web

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Tunnel Inspection

Amberg Tunnel Cloud

Rail track information

Amberg Rail Cloud

24/7 GeoMonitoring and IoT

Amberg GEOvis 4.0

3D image / geometrydata

Amberg CloudPlatform

BIM Cloud

RetroBIM

GIS data

Logistics

Amberg LogisticInsight

Amberg

Cloud

Service

Amberg CloudPlatformDigitalize your infrastructure – be on-site with a mouseclick

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Amberg CloudPlatform

3D scan and image data brought to your desk

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36

Amberg CloudPlatform

3D scan and image data brought to your desk

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Amberg CloudPlatform

3D scan and image data brought to your desk

The service enables you and your customer 24/7 access to the 3D infrastructure data via

web

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Amberg GEOvis 4.0GeoMonitoring cloud platform - Relevant information around-the-clock

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

GEOvis 4.0 - Relevant information around-the-clock

Automates data exchange

Import values from automated or

manual measurements

Connect Amberg GeoMonitoring

System or Third party

Automated exchange from/to

external platforms

Manual or automated export of data

or reports

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

GEOvis 4.0 - Relevant information around-the-clock

All projects under control

GeoMonitoring project

cockpit

Status information at a

glance

Project overview on a map

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

GEOvis 4.0 - Relevant information around-the-clock

Interactive graphs and charts

ƒVisualise measurement data in real time as interactive graphs, profiles and maps

Combine graphs, maps, texts and images to create interactive digital reports

Define virtual sensors and integrate them into your projects, alarm functions and reports

Keep a virtual logbook of all incidents to provide up-to-date information

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

RetroBIM

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

RetroBIMDigital Twin for Tunnel Management and Maintenance

RetroBIM – Digital Twin for Tunnel Management and Maintenance

• Digital twin of existing objects (as-built model of the construction including technical

installations), which is

• geometrically verified, and

• does not contain redundant information.

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

RetroBIM - Motivation

• Collection of all available information about an existing infrastructure

• Connecting various data base information with 3D geometrical model

• Single source of information (truth) for the whole life-cycle

• Shall facilitate tunnel management and tunnel maintenance in a smarter way

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

RetroBIM Oelbergtunnel – GIS based Facility Management tool

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

RetroBIM Oelbergtunnel – GIS based Facility Management tool

Basic source of information

As built documentation from construction

Scan data

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

RetroBIM Oelbergtunnel – GIS based Facility Management tool

Typical type of information for RetroBIM Models

Greyscale pictures

Images from tunnel documentation

Clearance profile

Clearance profile analysis

Surveying data

Inspection data

Sensor data (IoT / GeoMonitoring)

Geological information

Groundwater information

Link to the maintenance plans

Information about any technical installations

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Connection of the RetroBIM modell with other data in GIS

3 Types of Data

Geographical Data

Geometry Data

Meta Data

Connecting information

Sensor information (static and

dynamic, real time)

Inspection data (Amberg

Inspection Cloud)

24/7 GeoMonitoring data

(Amberg GEOvis 4.0)

BIM Models

Complete overview of all

available information and data

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

CERN Tunnelling Workshop - Tunnel Maintenance 4.0

Thank you for your attentionQuestions?