Turning

Grinding

Sawing

Milling

Drilling & Deburring

Prep

Inspect

Ship

Process SheetTechnical data Work standards

Figure B7 in Tour B illustrates processes (conversions) for “typical”

part

Prep Mill Grind Inspect& Ship

Turn

Turning

Grinding

Sawing

Milling

Drilling & Deburring

Prep

Inspect

Ship

From/To Chart*F\T Prep Turn Mill Grind Ins/Ship OutsPrep 32 9 41Turn 32+3=35 3 38Mill 3 32+3+3+3=41 44Grind 3 32+3+3+3=41 44Insp/ShipIns 38 44 44 41 167

What do we learn from this?

* standard “IE” tool

What if only one punch?

2

3

Gantt ChartPunch base first

separate

inspect

assemble

subassemble

form roof

form base

punch

10 40 62 74 84 120

base roof garage

base waits

10

30

22

6

12

13

10 36

46

Basic Facility Description

Rec

eivi

ng d

ock

& s

tagi

ng

Shipping dock & staging

Reserve Storage

Forward Pick

Office

Yard

Reserve Storage

Forward Pick

Office Shipping dock & staging

Rec

eivi

ng d

ock

& s

tagi

ng

Warehouse Process Flow

Receiving

Reserve

Forward

Sort/Accumulate

Pack/Ship

suppliers

customers

Process Flow

R/C Staging Bulk Storage

Surge R/C Storage

Long Term Storage

Replenishment Picking Areas:1. Flow Rack2. Carousels3. Slow Units4. High Value

Merge Area Sortation Shipping

Process Flow

R/C Staging Bulk Storage

Surge R/C Storage

Long Term Storage

Replenishment Picking Areas:1. Flow Rack2. Carousels3. Slow Units4. High Vol

Merge Area Sortation Shipping

45 pallets/hourpallet jacks

10 pallets/hourCB lift trucks

5 pallets/hourNA truck

30 pallets/hourCB lift trucks

40 pallets/hourCB lift trucks5 pallets/hour

NA truck

45 pallets/houror

540 cartons/hourrider OP truck

540 cartons/hourrider OP trucks

12,960 pc/hour

10 pallets/hourCB lift trucks