TWO WHEELBANDSAW

• INSTRUCTIONS •IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO

ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.

STOCK No.39271 PART No.BS190

10/2001

GENERAL INFORMATIONThis manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, andshould be kept with the machine.This manual describes the purpose for which this tool has been designed and contains all the necessaryinformation to ensure its correct and safe use.We recommend that this manual is read before any operation ofthe machine, before performing any kind of adjustment to the machine, and prior to any maintenance tasks. Byfollowing all the general safety instructions contained in this manual, it will ensure both machine and operatorsafety, together with longer life of the tool itself.All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of themachine.Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Toolpolicy of continuous improvement determines the right to make modifications without prior warning.

TWO WHEELBANDSAW■ STOCK No.39271 ■ PART No.BS190

CONTENTS:- Page Nos.

Specification/Guarantee .................................................................................................................... 3

Power Supply .................................................................................................................................... 4

Safety Warning ................................................................................................................................... 5

Additional Safety Instructions for Bandsaws....................................................................................... 6

Glossary of Terms for Wood Working................................................................................................. 7

Unpacking and Checking Contents.................................................................................................... 8

Getting to Know Your Bandsaw ...........................................................................................................9-11

Tools Required for Assembly ............................................................................................................. 12

Assembly ...........................................................................................................................................12-15

Use of Accessories - Mitre Guide/Rip Fence ...................................................................................... 16

Tips on Using Your Bandsaw............................................................................................................... 17

Maintenance....................................................................................................................................... 18

Optional Accessories ......................................................................................................................... 18

Troubleshooting ................................................................................................................................. 19

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DECLARATION OF CONFORMITYWe Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire. SO53 1YF. England.

Declare under our sole responsibility that the product:

Part No. BS190. Stock No. 39271.

Description:- Bandsaw 190mm

Testing Authority:- SGS United Kingdom Ltd. Certificate No. MDC 204.1.

To which this declaration relates is in conformity with the following directive(s) 89/392/EEC, 91/368/EEC,

93/68/EEC & 89/336/EEC.

With reference to IEC1029-2-5 : 1993 & IEC1029-1 : 1990.

J.N. DRAPERManaging Director 10/97

SPECIFICATION

Draper machine tools have been carefully tested and inspected before shipment and are guaranteed tobe free from defective materials and workmanship for a period of 12 months from the date of purchaseexcept where tools are hired out when the guarantee period is ninety days from the date of purchase.

Should the machine develop any fault, please return the complete tool to your nearest authorisedwarranty repair agent or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF.England. Telephone: (023) 8049 4333.

If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairswill be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does itcover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairsattempted or made by any personnel other than the authorised Draper warranty repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms arenot authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice toverify your proof of purchase within the 12 month period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited

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The Draper Tools policy of continuous improvement determines the right to change specificationwithout notice.

Part No. .............................................................................................................................................. BS190.Stock No..............................................................................................................................................39271.Motor...........................................................................................................................................230V-50Hz.Power ..................................................................................................................................................350 W.Max. cutting height.............................................................................................................................90mm.No load speed................................................................................................................................1450rpm.Throat depth .....................................................................................................................................190mm.Table size ..........................................................................................................................290mm x 290mm.Blade length ...................................................................................................................................1425mm.Table tilt ...............................................................................................................................................0-45˚.Nett weight .............................................................................................................................13.6kg. (30lb).Gross weight .............................................................................................................................15kg. (33lb).Sound pressure level .......................................................................................................................75dB(A).Sound power level...........................................................................................................................83dB(A).

WEAR EAR AND EYE PROTECTION

This machine is designed for the cutting of wood or similar material.

GUARANTEE

CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V ONLY)To eliminate the possibility of an electric shock your machine has been fitted with a BS approved, nonrewirable moulded plug and cable which incorporates a fuse, the value of which is indicated on the pinface of the plug. Should the fuse need to be replaced an approved BS1362 fuse must be used of thesame rating, marked thus . The fuse cover is detachable, never use the plug with the cover omitted. Ifa replacement fuse cover is required, ensure it is of the same colour as that visible on the pin face of theplug (i.e. red). Fuse covers are available from your Draper Tools stockist.If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable should now besuitably prepared and the correct type of plug fitted. See below.

*WARNING:A plug with bare flexible wires exposed is hazardous if engaged in a live power socket outlet.

WARNING:THIS APPLIANCE MUST BE EARTHED.Green and Yellow - Earth, Blue - Neutral, Brown - Live.As these colours may not correspond with the coloured markings identifying the terminals in your plug,proceed as follows.:The wire which is coloured green and yellow must be connected to the terminal in the plug which ismarked with the letter 'E' or by the earth symbol or coloured green or green and yellow.The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' orcoloured black or blue.The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' orcoloured red or brown.N.B. Three phase machines must be connected by a qualified electrician.

EXTENSION LEAD CHART:Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.

3 6 10 13

Extension cable length Wire Size mm2

7.5m 0.75 0.75 1.0 1.2515m 0.75 0.75 1.0 1.5

22.5m 0.75 0.75 1.0 1.530m 0.75 0.75 1.25 1.545m 0.75 1.25 1.5 2.5

Ampere rating(on Name plate)

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POWER SUPPLY

WIRING DIAGRAM

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GENERAL SAFETY INSTRUCTIONSFOR POWER TOOLS

1. KNOW YOUR POWER TOOLRead and understand the owner's manual and labels affixedto the tool. Learn its application and limitations as well asthe specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEANCluttered areas and benches invite accidents. Floors mustnot be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTSDo not use power tools in damp or wet locations, or exposethem to rain. Keep work area well lit. Provide adequatespace surrounding the work area. Do not use inenvironments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAYAll visitors should be kept a safe distance from work area.

5. STORED TOOLSWhen not being used, all tools should be stored in a dry,locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHINGDo not wear loose clothing, neckties or jewellery (rings,wristwatches) to catch in moving parts. NONSLIP footwearis recommended.Wear protective hair covering to containlong hair. Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)Wear CE approved safety goggles at all times. Normalspectacles only have impact resistant lenses, they are NOTsafety glasses. Also, use face or dust mask if application isdusty and ear protectors (plugs or muffs) during extendedperiods of operation.

8. NOISE LEVELSSome types of machines may have high noise levels whenworking. In such cases ear protection must be worn.

9. VIBRATION LEVELSHand held power tools produce different vibration levels.You should always refer to the specifications and relevantHealth and Safety guide.

10. DUST EXTRACTIONIf your tool is fitted with a dust extraction fitting, alwaysensure that it is connected and being used with a dustextractor.Vacuum cleaners can be used if suitable for thematerial being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCKWhen working with power tools, avoid contact with anyearthed items (e.g. pipes, radiators, hobs and refrigerators,etc.). If you are using a power tool in extreme conditions(e.g. high humidity or generating metal dust), always use anRCD (residual current device) at the power socket.

12. STAY ALERTAlways watch what you are doing and use common sense.Do not operate a power tool when you are tired or underthe influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORSOnly use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKETIf a stationary machine is fitted with a moulded plug andcable, the machine should not be positioned so that accessto the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOLWhen not in use, before servicing and when changingaccessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTINGMake sure the switch is in the OFF position before pluggingthe machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDEDTurn power off. Do not leave machine until it comes to acomplete stop.

18. DO NOT ABUSE THE CORDNever carry the tool by the power cable or pull it fromthe socket. Keep the power cable away from heat, oil andsharp edges.

19. NEVER STAND ON TOOLSerious injury could occur if the tool is tipped or if thecutting tool is accidentally contacted. Do not store materialsabove or near the tool, so that it is necessary to stand on thetool to reach them.

20. CHECK DAMAGED PARTSCheck for damage to parts, breakage of parts, mountingsand any other conditions that may affect its operation.A guard or other part that is damaged should be properlyrepaired or replaced.

21. KEEP GUARDS IN PLACEAnd in working order.

22. MAINTAIN TOOLS WITH CAREKeep tools sharp and clean for the best and safestperformance. Follow instructions for lubricating andchanging accessories. All extension cables must bechecked at regular intervals and replaced if damaged.Always keep the hand grips on the tool clean, dry and freeof oil and grease.

23. USE RECOMMENDED ACCESSORIESConsult the owners manual for recommended accessories.Follow the instructions that accompany the accessories.The use of improper accessories may cause hazards.

24. REMOVE ADJUSTING KEYS AND WRENCHESForm a habit of checking to see that keys and adjustingwrenches are removed from the tool before turning it on.

25. SECURE WORKUse clamps or a vice to hold work. This frees both hands tooperate the tool.

26. DO NOT OVERREACHKeep proper footing and balance at all times.

27. USE RIGHT TOOLDo not force the tool or attachment to do a job for which itwas not designed.

28. DO NOT FORCE TOOLIt will do the job better and safer at the rate for which it was designed.

29. DIRECTION OF FEEDFeed work into a blade or cutter against the direction ofrotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLSAlways make sure there is no danger of hitting any hiddenpower cables, water or gas pipes in the wall.

WARNINGPlease read the following instructions carefully, failure to do so could lead to serious personal injury.

IMPORTANTDraper Tools Limited recommends that this machine should not be modified or used for any application other than that for which itwas designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

IMPORTANT NOTEResidual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safeworking with power tools, every power tool involves a certain residual risk which can not be completely excluded by safetymechanisms. Power tools must therefore always be operated with caution !

GENERAL SAFETY INSTRUCTIONSFOR POWER TOOLS

1. KNOW YOUR POWER TOOLRead and understand the owner's manual and labels affixedto the tool. Learn its application and limitations as well asthe specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEANCluttered areas and benches invite accidents. Floors mustnot be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTSDo not use power tools in damp or wet locations, or exposethem to rain. Keep work area well lit. Provide adequatespace surrounding the work area. Do not use inenvironments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAYAll visitors should be kept a safe distance from work area.

5. STORED TOOLSWhen not being used, all tools should be stored in a dry,locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHINGDo not wear loose clothing, neckties or jewellery (rings,wristwatches) to catch in moving parts. NONSLIP footwearis recommended.Wear protective hair covering to containlong hair. Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)Wear CE approved safety goggles at all times. Normalspectacles only have impact resistant lenses, they are NOTsafety glasses. Also, use face or dust mask if application isdusty and ear protectors (plugs or muffs) during extendedperiods of operation.

8. NOISE LEVELSSome types of machines may have high noise levels whenworking. In such cases ear protection must be worn.

9. VIBRATION LEVELSHand held power tools produce different vibration levels.You should always refer to the specifications and relevantHealth and Safety guide.

10. DUST EXTRACTIONIf your tool is fitted with a dust extraction fitting, alwaysensure that it is connected and being used with a dustextractor.Vacuum cleaners can be used if suitable for thematerial being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCKWhen working with power tools, avoid contact with anyearthed items (e.g. pipes, radiators, hobs and refrigerators,etc.). If you are using a power tool in extreme conditions(e.g. high humidity or generating metal dust), always use anRCD (residual current device) at the power socket.

12. STAY ALERTAlways watch what you are doing and use common sense.Do not operate a power tool when you are tired or underthe influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORSOnly use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKETIf a stationary machine is fitted with a moulded plug andcable, the machine should not be positioned so that accessto the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOLWhen not in use, before servicing and when changingaccessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTINGMake sure the switch is in the OFF position before pluggingthe machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDEDTurn power off. Do not leave machine until it comes to acomplete stop.

18. DO NOT ABUSE THE CORDNever carry the tool by the power cable or pull it fromthe socket. Keep the power cable away from heat, oil andsharp edges.

19. NEVER STAND ON TOOLSerious injury could occur if the tool is tipped or if thecutting tool is accidentally contacted. Do not store materialsabove or near the tool, so that it is necessary to stand on thetool to reach them.

20. CHECK DAMAGED PARTSCheck for damage to parts, breakage of parts, mountingsand any other conditions that may affect its operation.A guard or other part that is damaged should be properlyrepaired or replaced.

21. KEEP GUARDS IN PLACEAnd in working order.

22. MAINTAIN TOOLS WITH CAREKeep tools sharp and clean for the best and safestperformance. Follow instructions for lubricating andchanging accessories. All extension cables must bechecked at regular intervals and replaced if damaged.Always keep the hand grips on the tool clean, dry and freeof oil and grease.

23. USE RECOMMENDED ACCESSORIESConsult the owners manual for recommended accessories.Follow the instructions that accompany the accessories.The use of improper accessories may cause hazards.

24. REMOVE ADJUSTING KEYS AND WRENCHESForm a habit of checking to see that keys and adjustingwrenches are removed from the tool before turning it on.

25. SECURE WORKUse clamps or a vice to hold work. This frees both hands tooperate the tool.

26. DO NOT OVERREACHKeep proper footing and balance at all times.

27. USE RIGHT TOOLDo not force the tool or attachment to do a job for which itwas not designed.

28. DO NOT FORCE TOOLIt will do the job better and safer at the rate for which it was designed.

29. DIRECTION OF FEEDFeed work into a blade or cutter against the direction ofrotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLSAlways make sure there is no danger of hitting any hiddenpower cables, water or gas pipes in the wall.

WARNINGPlease read the following instructions carefully, failure to do so could lead to serious personal injury.

IMPORTANTDraper Tools Limited recommends that this machine should not be modified or used for any application other than that for which itwas designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

IMPORTANT NOTEResidual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safeworking with power tools, every power tool involves a certain residual risk which can not be completely excluded by safetymechanisms. Power tools must therefore always be operated with caution !

ADDITIONAL SAFETY RULES FOR BANDSAWS

1. Lower the blade guard to within approximately3mm (1⁄8") above the material being cut.

2. Always keep hands and fingers away from thesaw blade, especially when coming to the endof a cut.

3. Use a push stick or piece of scrap wood to dothe pushing and guiding when sawing smallpieces which require the fingers to be close tothe saw.

4. Switch the machine off and let the blade cometo a stop before removing scrap pieces fromthe table.

6. Make all adjustments and set ups with thepower off and plug removed from the powersupply, such as tilting the table, adjusting thesaw blade guards and blade guides.

7. Disconnect the machine before adjusting theblade tension and the blade tracking.

8. The cover housing must be in place andsecurely fastened when performing anyoperation.

9. Securely lock all adjustable parts so theycannot loosen. This will prevent distractionfrom the operation.

10. When sawing curves, make relief cuts to allowremoval of scrap material. This will helpprevent undue twisting or binding of the sawblade. The relief cuts are made before startingthe curved saw cut.

11. Hold material firmly and feed into the blade ata moderate speed.

12. Be sure to use the correct blade size and typefor the application.

13. Do not saw any material that does not have aflat surface, unless a suitable support is used.

14. Permanently fix your bandsaw to a benchbefore performing cutting operations. (See‘Fastening to a Workbench’, page 12).

15. Use in a well ventilated area to minimiseairborne dust.

16. Before freeing any jammed material turnswitch off, disconnect from power supply andwait for all moving parts to stop.

17. Before starting to cut, watch the saw while itruns. If it makes an unfamiliar noise or vibratesexcessively, stop immediately. Turn the saw offand disconnect from the power supply. Do notattempt to use the saw until the problem hasbeen rectified.

18. Repair or servicing required on this productshould be made only by a qualified person.When servicing use only identicalreplacement parts.

19. Do not use saw bands which are damaged ordeformed.

20. Replace table insert when worn.

21. When cutting round timber use a suitabledevice to prevent twisting of the workpiece.

22. When bevel cutting with the table inclined,place the guide on the lower part of the table .

23. Connect bandsaws to a dust collecting devicewhen operating.

24. Do not operate the machine when the door orguard protecting the band is not closed.

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GLOSSARY OF TERMS FOR WOODWORKING

1. KERFThe material which is removed by the blade in a through cut or the slot produced by the blade in anon-through or partial cut.

2. LEADING EDGEThe edge of the workpiece which is pushed into the blade first.

3. SAW BLADE PATHThe area of the workpiece directly in line with and moving towards the saw blade edge.

4. BLADE TOOTH SETThe distance that the teeth of the saw blade are bent (or set) outward from the side of the blade.

5. TRAILING EDGEThe workpiece edge last cut by the saw blade.

6. WORKPIECEThe item on which the cutting operation is being performed. The surfaces of the workpiece arecommonly referred to as faces, ends and edges.

7. RESINA sticky sap-based substance that has dried.

8. CROSS CUTA cutting operation made across the grain of the wood.

9. BEVELLINGAn angle cutting operation through the face of the workpiece.

10. MITERINGAn angle cutting operation through the face of the workpiece.

11. COMPOUND CUTTINGA simultaneous bevel and mitre cutting operation.

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UNPACKING AND CHECKING CONTENTS

WARNINGFor your own safety, do not connect the plug to the power supply until all the assembly steps arecompleted and you have read and understood the safety and operational instructions.Carefully unpack the bandsaw and all the loose items from the carton. The photograph below, illustratesthe bandsaw and all the loose parts. Referring to Fig.1. Check that all the parts are present.

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If any parts are missing or damaged please contact the stockist where your purchase was made or call theDraper Helpline on (023) 8049 4344.

Fig.1.

GETTING TO KNOW YOUR BANDSAW

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1. Blade guides.

2. Upper slide locking knob.

3. Work table locking knobs.

4. Bevel scale.

5. Bevel indicator.

6. Table bracket.

7. Tracking adjustment knob.

8. Table.

9. Tension adjustment knob.

10. Housing.

11. Blade guard.

12. Blade.

13. Feet.

14. No volt switch.

15. Sawdust extraction outlet.

16. Cover hinges.

17. Wrench holder.

1. BLADE GUIDESSupports the blade and keeps it from twistingduring the cutting operation. They will requireadjustment when a blade is changed or replaced.Fig.2.

✕✚✌

✕✛✌

✢✌

✕✔✌

✕✕✌

✕✖✌

✕✗✌✕✘✌

✕✙✌

✖✌

✕✌

✛✌

✜✌

✚✌

✘✌

✙✌

✗✌

✕✌

Fig.2.

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Fig.3.

Fig.4.

Fig.5.

Fig.6.

GETTING TO KNOW YOUR BANDSAW cont’d

2. UPPER SLIDE LOCK KNOBThe upper blade guide/guard assembly shouldbe adjusted so that it just clears the workpiecewhilst cutting. Always adjust the upper bladeguide assembly to suit the workpiece beforeeach operation, this is done by loosening theupper slide lock knob, adjusting the height ofthe guide and retightening. Fig.3.

3. WORKTABLE LOCK KNOBSLoosening the knobs allows the worktable to betilted. The table can then be locked in therequired position by tightening the lock knobs.Fig.4.

4. TILT (BEVEL) SCALEA tilt scale is provided under the worktable as aconvenient reference for setting the approximatetable angle for bevel cutting.NOTE:When greater accuracy is required, makepractice cuts and adjust the table as necessary.Fig.5.

5. BLADE TENSION ADJUSTMENT KNOB This knob controls the amount of blade tension.Fig.6.

6. TRACKING ADJUSTMENT SET SCREWAdjust this screw to centre the blade on thewheels. Fig.7.

Fig.7.

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Fig.8.

Fig.9.

Fig.10.

Fig.11.

Fig.12.

GETTING TO KNOW YOUR BANDSAW cont’d

7. SAWDUST EXTRACTION OUTLETDraper Tools recommends the bandsaw isconnected to a dust extractor which will providefast and efficient removal of sawdust from yourmachine. The dust extractor maybe usedcontinuously or intermittently depending uponyour requirements. Fig.8.

8. COVER HINGES Allows the front cover to be opened allowing theuser to make adjustments to the bandsaw. Fig.9.(With the power off and plug removed).

9. HEXAGON WRENCH HOLDERA convenient storage point for the hexagonwrenches that are used to adjust the blade guideset screw, etc. Fig.10.

10. NO VOLT SWITCHThe Bandsaw is fitted with a no volt switch. In theevent of a power supply failure, the bandsaw willhave to be manually re-started. Fig.11.

To switch the bandsaw ‘ON’ push the buttonmarked ✤✌ see Fig.12.

To switch the bandsaw ‘OFF’ push the buttonmarked ✸✌ see Fig.13.

Fig.13.

✲✌

✸✌

Fig.17.

Fig.16.

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Fig.14.

Fig.15.

TOOLS REQUIRED FOR ASSEMBLY

ASSEMBLYINSTALLING THE TABLE:1. Remove the bolt, washer and wing nut from the

table slot. Place the table ✪✌ Fig.14. onto thebandsaw frame and making sure the bladetravels through the slot in the table.

2. Fasten the table to the frame using the tiltinglock knobs ✭✌ Fig.15.

3. Place the table insert ✮✌ on the table as shownin Fig.16. and assemble the table alignment bolt✯✌ washer and wing nut ✰✌ to the table. The

washer and wing nut should be positioned belowthe table.

FASTENING TO WORK BENCH(fixings not supplied)Your bandsaw should be bolted to a solidly builtwork bench. Mounting holes are provided in thebase of the machine. Large flat washers should beused between the bolt heads and the base to fastenmore securely and to prevent any damage to thebandsaw. Tighten snugly but do not overtighten.

ADJUSTING THE UPPER BLADE GUIDEASSEMBLYThe upper blade guide assembly ✱✌ Fig.17. shouldalways be set approximately 3mm (1⁄8") above or asclose as possible to the upper surface of theworkpiece being cut.

Your new bandsaw can be assembled and adjusted using a few hand tools including:Engineers/Combination Square,No.2 Cross Slot Screwdriver,Medium Plain Slot Screwdriver,

✪✌

✭✌

✮✌

✯✌✰✌

✱✌

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ASSEMBLY cont’dTo adjust the height, loosen the upper slide lockknob ✲✌ Fig.18. and slide the guide assembly intoposition.When correctly positioned, re-tighten thelock knob ✲✌.

INSTALLING A BLADENOTE: Turn the saw off and disconnect from thepower supply before removing or installing a blade.1. Loosen the upper slide lock knob and position

the guide assembly approximately half waybetween the table and the frame. Tighten thelock knob.

2. Open the front cover ✳✌ Fig.19. of the bandsawby loosening the two lock knobs ✴✌ using aplain slot screwdriver.

3 Loosen the two blade guard mounting screws ✵✌Fig.20. and remove the blade guard ✶✌.

4. Now remove the table alignment screw ✯✌washer and wing nut ✰✌ from the table.(See Fig.16).

5 Slide the blade into the slot in the table ✷✌Fig.21. ensuring that the teeth are facingforwards and downwards towards the worktable.

6 Install the blade with the tension adjusting knobin the compressing position.

7. Place the blade over both wheels, as shown inFig.21. Now centre the blade on the rubberwheel tyres ✸✌.

IMPORTANT NOTE: Please refer to BLADE BRUSH onpage 18 “MAINTENANCE”.

Fig.18.

Fig.19.

Fig.20.

✲✌

✳✌✴✌

✵✌

✶✌

✷✌

✸✌

Fig.21.

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Fig.22.

ASSEMBLY cont’dTENSIONING THE BLADETurn the blade tensioning knob ✹✌ Fig.22.clockwise until the blade is tensioned. The bladetension can be checked by pushing sideways on theblade midway between the two wheels.When thetension is correct the blade should move slightlyfrom side to side with firm finger pressure.NOTE: Do not overtighten the blade. Too muchtension may cause blade breakage. Too little tensionmay cause the blade to slip on the wheels.Removing the blade is the reverse of theaformentioned procedure.

TRACKING THE BLADENOTE: The blade tension must be correctly adjustedbefore tracking the blade.1. Slowly turn the upper wheel ✺✌ Fig.23.

clockwise by hand and watch the blade on thetyre. If the blade does not stay central on the tyrethe tracking will have to be adjusted.

2. To adjust the tracking, turn the trackingadjustment knob ✻✌ on the rear of the sawbehind the upper wheel. Fig.24.

3a. If the blade moves towards the rear cover (awayfrom the front of the saw) turn the adjustmentknob anticlockwise while turning the wheelslowly by hand until the blade centres correctlyon the tyre.

3b. If the blade moves away from the rear cover(towards the front cover) turn the adjustmentknob clockwise while turning the wheel slowlyby hand until the blade centres correctly on thetyre.

4. Now check the position of the blade on the otherwheel tyre, the whole width of the blade shouldbe on the tyre. If it is not re-adjust the trackinguntil the blade is on both tyres.

5. Before switching ‘ON’ rotate the upper wheel byhand in a clockwise direction for a few turns.Check that the blade stays in position on thetyres. Re-adjust the tracking if necessary.

6. Position the blade guard and secure using thetwo blade guard mounting screws, see Fig.25.

7. Close the front cover and tighten the two lockingknobs.

8. Re-fit the table alignment screw, washer andwing nut to the table.

ADJUSTING THE BANDSAW TABLE 90˚ TO THEBLADE1. Loosen the upper slide lock knob and raise the

blade guide assembly. Tighten the upper slidelock knob.

2. Now loosen the table tilt lock knobs ✭✌ Fig. 15.3. Place a small engineers/combination square on

the table beside the blade as shown in Fig.26.4. Hold the edge of the table and carefully tilt the

table up or down until the top surface is at a 90˚angle to the blade, tighten the table tilt lockknobs.

Fig.23.

Fig.24.

Fig.25

Fig.26.

✹✌

✺✌

✻✌

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ASSEMBLY cont’d5. Using a hexagon wrench turn the 90˚ position

stop ✼✌ Fig.27. until the set screw just touchesthe frame.

6. Re-check squareness of the blade to the tableand re-adjust as necessary.

7. Now set the table tilt scale pointer ✽✌ Fig.28. toline up with the zero mark on the tilt scale.

ADJUSTING THE BLADE GUIDES AND BACK UPBEARINGNOTE: The upper and lower blade guides and backup bearings support the bandsaw blade duringcutting operations. The guides and bearings shouldbe checked and adjusted whenever a different bladeis fitted.

1. The upper back up bearing ✾✌ Fig.29. should beadjusted first. Loosen the hexagon set screw ✿✌located to the side of the bearing.

2. Adjust the back up bearing to within 1.5mm (1⁄32")of the blade and tighten the hexagon set screw.Now repeat this exercise for the lower bladeguide assembly.NOTE: The back up bearing supports the backedge of the blade during a cutting operation. Theblade should NOT be in contact with thebearings when you stop cutting.

3. Next adjust the position of the upper blade guidesupport ❀✌ Fig.30. Loosen set screw ❁✌ andslide the blade guide support along until thefront edge of the blade guides are 1.5mm ( 1⁄32")behind the gullet of the blade. Tighten the setscrew.

4. Repeat this exercise for the lower blade guide.IMPORTANT: The blade will be damaged if theblade teeth hit the blade guides whilst thebandsaw is operating. Correct adjustment of theupper and lower blade guards will prevent thisfrom happening.

Loosen the two hexagon screws ❂✌ Fig. 31. that lockthe upper blade guides ❃✌ and press both guidesgently against the sides of the blade. Do not pinch theblade. Release the guides and rotate the upper wheelslightly clockwise (moving the blade downwardstowards the table).Check that one guide is not further away from theblade than the other and tighten the hexagon screws❂✌. Repeat this exercise for the lower blade guides.

Fig.27.

Fig.28.

Fig.29.

Fig.30.

Fig.31.

✼✌

✽✌

✾✌

✿✌

❂✌ ❃✌

❀✌

❁✌

- 16 -

Fig.32.

USE OF ACCESSORIESMITRE GUIDEMost cross cut work, especially with small pieces ofmaterial are more easily controlled with the use ofthe mitre guide. The mitre guide is also used foraccurate mitre and compound cuts. The guide isgraduated to 45˚ for assistance in cutting both leftand right hand angles. Fig.32.

RIP FENCETrue straight line rip cutting is best done by guidingthe work against the rip fence. The fence can also beused for cutting off exact widths. Fig.33.

WARNING: The supporting surface where the bandsaw is mounted, should be examined carefully aftermounting to ensure that there is no movement duringuse. If any tipping or walking is noted, secure theworkbench or supporting surface before operatingbandsaw.

MOUNTING BANDSAW TO WORKBENCHIf the bandsaw is to be used in a permanent location,it should be fastened securely to a firm supportingsurface such as a workbench.If mounting to a workbench, holes should be drilledthrough the supporting surface of the workbenchusing dimensions illustrated. Fig.34.1.Each leg should be bolted down securely using10mm diameter machine bolts, lockwashers and10mm hex. nuts (not included). Bolt length should be45mm plus the thickness of the bench top.2.Locate and mark the holes where the bandsaw is tobe mounted.3.Drill four 12mm diameter holes through theworkbench.4.Place the bandsaw on the workbench aligning theholes in the feet with the holes drilled in theworkbench.5.Insert all four 10mm bolts and tighten.NOTE: All bolts should be inserted from the top.Install the washers and nuts from the underside of thebench.

CLAMPING BANDSAW TO WORKBENCHThe bandsaw can be clamped to a workbench usingtwo (2) or more "C" clamps on base of unit. Fig.35.

Fig.33.

12mm DIAMETER(4) HOLES

110mm

240mm

"C " Clamp

Workbench

"C " Clamp

Base

Fig.34.

Fig.35.

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TIPS ON USING YOUR BANDSAW

For all cutting operations the upper bladeguard should be adjusted to just clear thework being cut (approx. 3mm or 1⁄8"). Notonly does this provide the best operatorsafety, but it also brings the blade guidescloser to the work giving more accurateresults and easier control.Use both hands to feed the workpiece intothe blade. The work must be held flat onthe table at all times to prevent binding ofthe blade. Use a steady even pressure justsufficient to keep the blade cutting at fullspeed.Always use a rip fence or mitre guidewhere possible to eliminate any sidewaysslip of the work. This is most importantwhen the table is tilted to an angle.Always plan work ahead. The tradesmans’rule is “measure twice, cut once”. It is bestto finish a cut in one continuous operation,but frequently backtracking will benecessary. Turn off the motor and allow theblade to come to a complete stop beforebacking the blade out of the cut.Remember that the blade removesmaterial during the cut. This gap createdby the blade is called the kerf and must beallowed for when cutting to exact sizes.Plan your cut so that the kerf is to the scrapside of the line you wish to cut. Ifnecessary, allow a little more for finishsanding.

RIP SAWINGThis term refers to the cutting of timberwith the grain rather than at a right angleto the grain.You can rip wood freehand toa previously drawn line, but best resultsare obtained by using the rip fence. If thetable is level, set the rip fence to the lefthand side of the blade. This allows you touse your right hand to hold the work firmlyagainst the fence. The width of cutindicator on the front of the worktableshows the distance between the blade andthe right hand edge of the timber.

When cutting a bevel rip, with the tabletilted at any angle up to 45˚, set the ripfence to the right hand side of the blade ifthe width of the workpiece allows it.With the fence on the downhill side of thetable it will help support the work againstslip. The width of cut indicator shows thedistance between the blade and the ripfence at the table surface.

CROSS CUTTINGThis term refers to the cutting of timber atright angles to the grain. This type of cutcan also be made freehand but the mitreguide is used to ensure accurate results.The mitre guide can be adjusted to a 45˚angle to assist during mitre cuts, and withcompound mitre cuts.Make sure the work is held firmly againstthe table and against the face of the mitreguide. Be careful to keep your fingersaway from the blade, particularly at theend of the cut.

FREEHAND SAWINGThe ease with which many different andvaried shapes can be cut is one of themost important features of the bandsaw.Select a blade suitable for cutting thesmallest radius in the work you haveplanned.When freehand cutting always feed thework slowly so that the blade can followthe line you wish to saw. Make sure not todrag the work off line forcing the bladesideways, or twisting it.In many cases, it is helpful to rough cutabout 6mm away from the line in difficultcurves and corners. In the case of verysharp curves which may be too tight forthe blade, make relief cuts onto the face ofthe curve so that these scraps will fall asthe final radius is sawn.

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MAINTENANCECHANGING TYRES

Eventually the rubber tyres on the bandsaw wheels will wear due to the constant contactof the sharp teeth of the blade. Remove the blade, lift the edge of the tyre with a smallscrewdriver and the tyre can be worked off the wheel easily.We recommend that the twotyres be changed at the same time. (See Spare Parts Listing/Drawing). Refit blade

BLADE GUIDES

Blade guides should be inspected regularly for wear or chipping.When replacing guidesreplace all guides at the same time, both upper and lower. (See Spare PartsListing/Drawing).

BEARINGS

All bearings used in the construction of your bandsaw and its motor are sealed andlubricated for life.

CLEAN OUT

Accumulated dust and chips should be removed from inside the bandsaw frequently.Remove the front cover and use a brush or vacuum cleaner. At the end of every worksession clean sawdust away from the motor vents.

BLADE BRUSH

Ensure that you check on a regular basis that the brush is in full contact with the bandsawblade and wheel. This will help to keep the tyres on the wheel clean and assist with thequick and smooth run down of the bandsaw blade.

NOTE: Bandsaw blade should stop within 10 seconds of the machine being switched off asper original set up.

OPTIONAL ACCESSORIESThe following accessories are available from your local Draper Stockist:

BANDSAW BLADES

PART No.BB1425

STOCK No. BLADE WIDTH No. OF TEETH APPLICATION25760 6.4mm ( 1⁄4") 6 skip Wood/plastic25761 9.6mm ( 3⁄8") 6 skip Wood/plastic25762 12.7mm ( 1⁄2") 6 skip Wood/plastic25765 12.7mm (1⁄2") 14 TPI Wood/plastic

- 19 -

TROUBLESHOOTINGWARNING

FOR YOUR OWN SAFETY, TURN SWITCH OFFAND REMOVE PLUG FROM THE POWER SUPPLY

PROBLEM PROBABLE CAUSE REMEDY SUGGESTED

Blades Breaking 1. Wrong tension 1. Adjust blade tension2. Over working blade 2. Reduce feed rate3. Wrong blade application 3. Use narrow blades for cutting

tighter curves,wide blades for more open curves and straight cuts.

4. Twisting blade 4. Avoid side pressure on blade5. Incorrect blade setting 5. Check setting as per manual

Motor will not run 1. Defective cable,plug or fuse 1. Replace defective parts2. Defective motor 2. Consult your service agent. Any

attempt to repair this motor may be dangerous unless the repair is carried out by a qualified service agent.

Vibration 1. Increase mounting of saw 1. Refer to the mountingNOTE: There will always be some instructions in this manualvibration when the saw is runningdue to the motor operation 2. Unsuitable mounting 2. The heavier your work bench is

surface the less vibration. A plywood workbench is not as good as solid timber.

3. Loose table 3. Tighten table locking knob

4. Loose motor mounting 4. Tighten mounting screws

Blade runout - 1. Blade guides not aligned 1. Check blade guide settings as permanual

IMPORTANTPlease note all repairs/service should be carried out

by a qualified person.

DRAPER TOOLS HELPLINE:(023) 8049 4344

YOUR DRAPER STOCKIST

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prior permission in writing from Draper Tools Ltd.

www.draper.co.uke-mail: sales@draper.co.uk

DRAPER TOOLS LIMITED,Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.

Helpline: (023) 8049 4344.Sales Desk: (023) 8049 4333.

General Enquiries: (023) 8026 6355.Fax: (023) 8026 0784.