typhoon hil power amplifier interface...amplifier mode – emulating a motor change of torque and...

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Typhoon HIL Power Amplifier Interface Typhoon HIL Power Amplifier Interface NRG.LAB product catalog POWER CONNECTED TO HIL 10/02/2017 1

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Page 1: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

Typhoon HIL Power Amplifier Interface

NRG.LAB product catalogPOWER CONNECTED TO HIL

10/02/2017

1

Page 2: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 2

NRG.Lab AC HIL INTERFACE

Page 3: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 3

NRG.Lab Interface Technical Details• 3 isolated analog output ports. Output range +10V overcurrent and overvoltage protected ports.

• 4 non-isolated analog output ports. Output range +10V overcurrent and overvoltage protected ports.

• 4 non-isolated analog input ports. Input range +10V overcurrent and overvoltage protected ports.

• 8 open collector and 5V-TTL compatible digital input ports driven to Typhoon HIL digital input pins.

• 8 digital output ports 5V-TTL compatible driven from Typhoon HIL digital output pins.

• 6 NO/NC relay outputs driven by Typhoon HIL digital output pins.

• Maximum relay operating specifications: voltage 125 VAC / 60 VDC and current 1A.

• High voltage isolated analog output ports, 1500V maximum.

• Output overcurrent protected analog signals at 10mA and overvoltage clamed at ±12V.

Features and Benefits• High input-output linearity.

• Wide bandwidth until 200 kHz.

• Pin-to-pin compatible with all the Typhoon HIL devices.

• Precision low offset voltage Instrumentation Operational Amplifier construction, under 50 µV.

Page 4: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/20174

Mechanical Characteristics

• 19’’ rack cabinet mounting.

• Size of 1U high

• 280 mm depth.

19’’rack mounting

1U

frontal view

rear view

PCB board interface

Page 5: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier and NRG.Lab HIL interface setup connection

• HIL 402 - Controlled PC

• Amplifier Mode

Page 6: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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GRID EMULATORVoltage Control

Page 7: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 7

External Signal Generator – NRG.Lab HIL Control panel

Functionalites of the software

• Synchronization to

the grid voltage

• Active and Reactive

Power reference control

• RLC Load Mode control

• LVRT generator

• Grid Simulator – Closed Loop

Page 8: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 8

Amplifier Mode – HIL Control Panel grid simulator over a resistor

Hardware setup

• External HIL Controller

• External comunication

• Resistive Load

HIL interface

X612

X609

X611

X610

cFull

4 - Quadrant Grid

Simulator

Typhoon HIL

Dig

ital I

/O

Anal

og I/O

Grid

Line side Load side

ACSControl

X607

Load

Page 9: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 9

Amplifier Mode – HIL Control Panel grid simulator over a resistor

HIL 402 - Controlled PC

Amplifier Mode on voltage

control

Externalreference

signal

Current to the resistor

VoltageGenerated

Page 10: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 10

Amplifier Mode – HIL Control Panel grid simulator over a resistor

Harmonic injection over a resistor

Capability of generating a specific voltage harmonic in p.u.

Frequency (in hertz)

0 50 100 150 200 250 300 350 400 450 500

V(R

ms)

0

50

100

150

200

250Magnitude Response

Page 11: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Low Voltage Ride Through (LVRT)

Capability of generating LVRT. Different type of LVRT profile can be generated

• Spanish Grid Code LVRT• German Grid Code LVRT

Page 12: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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LOAD EMULATORCurrent Control

Page 13: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 13

Amplifier Mode – Grid Connection

Hardware setup configuration

HIL interface

X612

X609

X611

X610

cFull

4 - Quadrant Grid

Simulator

Typhoon HIL

Dig

ital I

/O

Anal

og I/O

Grid

Line side Load side

ACSControl

X607

GridPrecharge Circuit

Autotransformer

Transformer

Page 14: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 14

Amplifier Mode – Grid Connection

• This section consists on 2 parts:

• Grid connection with power reference control mode. Includes the capability to inject an specific

amount of active and reactive power, either positive or negative.

• Grid connection RLC control mode, includes the capability to work as a load and changing

parameters of the RLC in real time.

Page 15: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 15

Power Reference Control Mode

Page 16: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Grid Connection power reference

• Connection to nominal voltage is achieved without any resonance issue.

• Capability of synchronizing and providing a reference in phase with the grid, active or reactive

power in any direction can be set by using the control panel.

Page 17: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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RLC Control Mode

Page 18: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Grid Connection RLC

• Possibility to work as a RLC load.

• Controllable parameters on real time from the control panel.

Connection of a 10 ohm resistor load

Page 19: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

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Connection of a 0,025H inductor load

Amplifier Mode – Grid Connection RLC

• Possibility to work as a RLC load.

• Modifiable parameters on real time from the control panel.

Page 20: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Induction Motor Emulation

Page 21: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Emulating a motor change of torque and current consumption

• Possibility to emulate different type of motors connected to the grid, by emulating the current that

they are absorbing at each moment.

Page 22: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

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Amplifier Mode – Emulating a motor change of torque and current consumption

• Motor connection with different loads, load change or connection to a grid can be emulated and

observed at the output of the amplifier.

Page 23: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Harmonic control

Page 24: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Current Harmonics Control

• Possibility to add current harmonics to the grid. By controlling its phase and amplitude.

5th harmonic

7th harmonic

11th harmonic

Page 25: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Current Harmonics Control

• Harmonic amplitude and phase control on the control panel.

• Harmonic number

selection

• Control Harmonic

Output

• Amplitude of the

Harmonic

Page 26: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

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Rectifier Emulation

Page 27: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 27

Amplifier Mode – Rectifier emulation

Hardware setup configuration

HIL interface

X612

X609

X611

X610

cFull

4 - Quadrant Grid

Simulator

Typhoon HIL

Dig

ital I

/O

Anal

og I/O

Grid

Line side Load side

ACSControl

X607

GridPrecharge Circuit

Autotransformer

Transformer

Rectifier Emulation

Page 28: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Rectifier emulation

Schematic of the rectifier emulation.

• Capability of emulating the current absorbed by a rectifier.

c

C

L1Grid

R

Emulated Rectifier

5 mH

3,3 mH10 uF

25 Ohm

Page 29: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Rectifier emulation

Grid connection on the amplifier mode, current control injecting the current absorbed by the rectifier.

-400

-200

0

200

400v

a

vb

vc

-20

0

20 i a

ib

i c

-0.01 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08-20

0

20P

Q

HIL measuring SimulationReal Voltage and Current flow

Page 30: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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GRID EMULATOR - ClosedLoop

Page 31: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Grid Emulator Closed Loop

Hardware setup configuration

HIL interface

X612

X609

X611

X610

cFull

4 - Quadrant Grid

Simulator

Typhoon HIL

Dig

ital I

/O

Anal

og I/O

Grid

Line side Load side

ACSControl

X607

10 kVAInverter

c VDC

10 kVATransformer

Page 32: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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GridControlled

Current Source

Emulated Impedance

Amplifier Mode – Grid Emulator Closed Loop

Schematic to close loop grid emulation

• In order to fulfill Kirchhoff, only two current sources have to be set, the third one is automatically

calculated. By this, you ensure that there is no current flowing on the neutral.

Page 33: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 33

Amplifier Mode – Grid Emulator Closed Loop

• Capability of connecting to a real inverter, performing the voltage deviations caused

by the current injected by the inverter.

-400

-200

0

200

400v

a

vb

vc

-20

0

20 i a

ib

i c

-0.05 0 0.05 0.1-20

0

20

P

Q

HIL measuring Simulation Real Voltage and Current flow

Page 34: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

10/02/2017 34

Amplifier Mode – Grid Emulator Closed Loop

• Different algorithms and tests can be perfomed under this structure.

-400

-200

0

200

400v

a

vb

vc

-20

0

20 i a

ib

i c

-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5-20

0

20

P

Q

-400

-200

0

200

400v

a

vb

vc

-20

0

20 i a

ib

i c

-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5-20

0

20

P

Q

Power Step

control

Voltage Sag

50%

Page 35: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Amplifier Mode – Grid Emulator Closed Loop

• Grid codes LVRT test profile. Able to generate different LVRT profile to see the inverter interaction

with the grid.

Real output measurement Emulated HIL measurement

Page 36: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Page 37: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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Connection Procedure

Page 38: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface

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4-Quadrant Grid Simulator & Typhoon - Procedure for connection

• In order to connect the 4-full quadrant grid simulator to the typhoon HIL simulation, some steps have

to be done.

Setting the parameters inside the 4-full quadrant grid simulator in order to read either voltage or

current.

Set the 4-full quadrant grid simulator to the amplifier mode. (Voltage or current mode)

depending on the case.

Typhoon HIL simulation schematic, adding the probes and the sources needed for the

simulation.

Setting output channels and input channels selection to fit with the NRG lab interface board.

Calibration of the offset on the output signal of the interface board.

Open the control panel inside the Typhoon HIL software.

Your system is ready to work.

Page 39: Typhoon HIL Power Amplifier Interface...Amplifier Mode – Emulating a motor change of torque and current consumption • Possibility to emulate different type of motors connected

Typhoon HIL Power Amplifier Interface