typical applicate case of apf
TRANSCRIPT
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Typical solution of
various electrical energy quality improvements
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Contents
1` Description .............................. ........................... 3
2 、Typical Case ................................ ................. 4~35
1、Textile Industr y .............................................................................. 4~5
2、Water Factory .......................................................................................... 6~7
3、Tobacco Industry Case No. 1.............................................................. 7~8
4、Tobacco Industry Case No. 2............................................................ 9~10
5、Communicate Server Room Case No.1 .................................... 11~12
6、Communicate Server Room No.2 ............................................... 13~14
7、Electrical Bus of Beijing Olympic Games ............................................ 14
8、Sewage treatment plant ............................................................................. 16
9、Steel Tube Plant ............................................................................................ 17
10、Glass Factory .............................................................................................. 18
11、Oilfield ............................................................................................................. 20
12、High Harmonic Compsenation: Electronic Company .............. 21
13、High Harmonic Compsenation: Iron Ore Factory ..................... 23
14、Silicon industry .................................................................................. 26~28
15、Hybrid Harmonic Control:Pharmaceutical industry ........ 28~30
16、Metro & Railway ............................................................................ 31~35
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1 Descr ip t ion
Generally, the definition of electrical energy quality is the difference of voltage,
current and frequency, which causes the user's equipment breakdown or cannot the
normal work. This definition is simple and clear, overview of the reason of power
quality problems and consequences.
Along with based on computer system's control device and electronic installation's
widespread application, in the electrical power system uses electricity the load
structure to have the change, namely misalignments, the shocking load and so on
frequency conversion installment, arc furnace steel-making, electrification
railroad create to the electrical energy quality pollution and the destruction, but
the electrical energy takes the commodity, the people to the electrical energy
quality will propose that a higher request, the electrical energy quality has become
the entire society together matter of concern gradually, the related electricalenergy quality's question already became the electrician domain the leading edge
topic. The electrical energy from the production to the consumption is a whole, sends
service is in throughout the dynamical equilibrium, therefore, sends, loses, for,
can have the influence with each link to the electrical energy quality. Relatively
speaking, the voltage deviation and the frequency departure mainly decided that in
electrical network's structure, the system idle work canceller and adjust the
pressure, the frequency modulation method as well as the electrical network dispatch
rationality. But the electric power pollution (including electric power overtone,
voltage hunting and flickering, and three-phase voltage not balanced) mainly by each
kind of misalignment load, the shocking load and is asymmetrical shoulders causes.
In the tradition, to the electrical energy quality attention's target is the
frequency departure and the voltage deviation, but is insufficient to the electric
power pollution's value, causes these targets to worsen unceasingly, threaten
seriously electrical power system's security economy movement. Recent years, had
the accident which the multi-electromotive force pollution causes, brings to the
attention gradually. But, should see the electric power pollution is similar in many
aspects to the environmental pollution, needs the entire society joint effort,
obtains from the Treatment source of pollution, can make the good progress, Our
company is engaged in the electrical energy quality problem improvement, at presentour products are mainly for harmonic filter and compensation, we are most in the
profession of Professions and so on tobacco, petroleum, electric power, spinning
and weaving, metallurgy, the following is several kind of typical cases.
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2. Typical Case
1 Harmonic Compensations for Textile Industry
Situation Description
The textile mill main load are the large capacity UPS and the textile machinery. The UPS provides
high quality energy with high precision AVR and small waveform distortion, but because the UPS is
the non-linear load, in the UPS rectifier unit produces the massive harmonic current; it causes the
electric current distortion factor to be very high. It’s not only causes the harmonic pollution to the
electrical network, but also has affected the normal working of the reactive power cabinet; so it must
make harmonic filter.
Harmonic Compensation Plan
As per the testing result, we found the reactive power cabinet can ’t work normally. The most reason is
the harmonic from the UPS is enlarged by the capacitor of the reactive power cabinet and the machineis trip due to over current. We provide our APF to make harmonic filter
Treatment effect
Please check the Comparison Chart as below:
(Note: take the 5th harmonic as the example)
Current spectrum:
(a) before APF (b) after APF
Current waveform:
(c) before APF (d) after APF
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We can see from the figure above, before the compensation, the total harmonic content is 28.9%, and after
the compensation, the total harmonic content drops to 6.4%; Electrical network's electric current distortion
factor has great scope reduction very much, before the current waveform compensates, is closer the ideal
sine wave, simultaneously, the active electric power filter's investment also enables the idle work cabinet
to put the operation normally.
The Installation Position of APF
The Photos of APF for this project
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2 Harmonic Compensations for Water Factory
Situation Description
At the Water Factory, the large power frequency converters drive the power of feed pump. Because inside of the
frequency converter must carry on the high efficiency diode rectification and the high efficiency thyristor to invert, it
is produces higher harmonic current in the input output circuit; it disturb the disturbance power supply system, the
load and other neighbor electrical equipment, interferes with the metering device work not to be normal
Harmonic Compensation Plan
After the scene test analysis, use one unit 100A active electric power filter can enable harmonic filter,
and the metering device can the normal work
Treatment effect
Current spectrum:
(a)Before APF (b)After APF
Current Wave Form:
(c)Before APF (d)After APF
After install APF, the harmonic is under effective suppression, the current waveform tends the sine wave, and the
metering device work is stable.
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The Photos of APF for this project
3 Harmonic Compensations for Tobacco industry Case No.: 1
Situation Description
At certain leaf tobacco processing factory, the harmonic source most come from two distribution room
and the load is “Leaf/Thresher Machine”. This work line is filters the leaf tobacco in impurity, does
not obtain including the impurity leaf tobacco, this process is and so on realizes through the frequencyconverter as well as the electrical machinery, the frequency converter is a very big harmonic source,
therefore brings the very serious harmonic pollution and the harmonic interference to the system, must
make the harmonic Treatment.
Harmonic Compensation Plan
After test data analysis, we provide seven units active electric power filters to use separately in two
transformer vaults: There were two units are use for the first transformer vault, others five units are
use for the second transformer vault; each filter correspond one leaf/thresher machine, such
disposition may achieve suppresses the overtone effectively, improves the electrical network electrical
energy quality the goal.
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Treatment effect
Current spectrum:
(a) Before APF (b) After APF
Current Wave Form:
(c) Before APF (d) After APF
The current situation before and after harmonic filter
The Photos of APF for this project
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4 Harmonic Compensations for Tobacco industry Case No.: 2
Situation Description
In the present cigarette factory production equipment, has used the large quantity of frequency converter;
but the frequency converter is the typical non-linear power source, therefore causes its power supplysystem current harmonics content to be very high, has increased supply line's harmonic loss seriously and
harms the other current collector's safe operation. Cigarette factory various departments to conserve
energy fall consume and govern the harmonic pollution the understanding to be clear day by day, therefore
becomes the cigarette factory to power supply system's harmonic filter is a key project.
Harmonic Compensation Plan
According to the above situation, we made data analysis and confirm that the cigarette factory harmonic
mainly by the frequency converter. And we use our company independent research and development the
parallel active electric power filter (SPA3-XXX/0.4) to carry on with the centralism Treatment plan.
Treatment effect
Current spectrum:
(a)Before APF (b)After APF
Current Wave Form:
(c)Before APF (d)After APF
The current situation before and after harmonic filter From the above data we may know, before the active electric power filter invest, the phase current of
frequency converter from compensation 660A drops to 626A, before comparing the filter, dropped 5%; the
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5th harmonic current from compensation 111A drops after the compensation 13A, dropped 88% compared
with before, thus it can be seen, the active electric power filter's investment achieved good has disappeared
the harmony energy conservation effect.
The photo of APF for this project
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5 Three-phase Four Wires APF:
Harmonic Compensations for Communication Room Case No.: 1
Situation Description
Along with the correspondence enterprise's rapid development, and the corresponds electrical powersystem's scale also day by day to expand, because the power equipment increases unceasingly, but too
concentrates. Some motion subsidiary company used has wrapped UPS and the switching power
supply system, UPS and the switching power supply is the typical three-phase non-linear load, these
non-linear load equipment in the use process, will produce the harmonics current, thus caused the
voltage, the electric current wave mode to have the distortion, serious influence engine room power
supply security.
Harmonic Compensation Plan
In order to eliminate the power supply hidden danger, enhances the synthesis building exchange
power supply the security and the reliability, according to site survey situation, in view of the fact that
produces harmonic order's type are many, must use the active electric power filter (active filter to be
possible to filter multi-number of times harmonic current). We made the appraisal to its filter
performance, the effect have been obvious.
Treatment effect
Current spectrum:
(a)Before APF (b)After APF
The current situation before and after harmonic filter
We may see from the chart, before the compensation, total harmonic content 58.2%, after the
compensation, the total harmonic content drops to 5.4%; The 5th harmonic from compensate first
50.7% to drop to compensate latter 5.4%; After obviously the filter invest, the system overtone was
under very good suppression, the promotion power supply system's power supply reliability,
eliminated the system overtone to the communications system influence hidden danger, has received
the good results.
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Filter position schematic drawing :
The Schematic Drawing Install Position of APF
The photo of APF for this project
UPSbranch
SwitchPowerSupply
(6Floor)
GEUPS
*1
G
o.:3SwitchPowerSupply
*2
GEUPS
*2
2
IMVUPS
*2
PowerWare
UPS-1
IMVUPS
*1
PowerWare
UPS-2
3 4 5
7
6
8 9 10 11 12 13 14
1
o.:3SwitchPowerSupply
*1
o.2:SwitchPow
erSupply
*2
o.:2SwitchPow
erSupply
*1
o.:1SwitchPowerSupply
*2
o.:1SwitchPow
erSupply
*1
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6 Three-phase Four Wires APF:
Harmonic Compensations for Communication Room Case No.: 2
Situation Description
In the correspondence engine room, UPS has become in the engine room the indispensable equipment,UPS may provide the constant voltage precision to the load high, the steady frequency, the profile low
distortion high grade electrical energy, and when cuts with the static bypass may make the power
supply to be not interrupted, but, because UPS is the misalignment load, it will produce the massive
current harmonics, will cause the overtone pollution to the electrical network at the same time, also
will affect in the engine room other sensitive equipment, will cause the very big disturbance to the
communications system even to harm, therefore all correspondence engine room must face the
overtone Treatment the question.
Treatment plan
Discovered according to the scene operating mode and the measurement result that the overtone
mainly by UPS and some misalignment direct-current power supply production, according to the
mature consummation's whole set overtone Treatment solution, uses Our company independent
development production the parallel active electric power filter, the automatic tracking Treatment load
produces harmonic current, guarantee overall system safe reliability service.
Treatment effect
Current spectrum: (a)Before APF (b)After APF
Current Wave Form: (c)Before APF (d)After APF
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The current situation before and after harmonic filter
We can see from the chart avove, the compensation effect is very obvious, power factor compensation to 0.99; Before the
total harmonic content from the compensation 23.4% drops after the compensation 6.2%, the electric current profile have
the good improvement, very close sine.
7 . Harmonic Compensation for the electrical equipment of Beijing Olympic Games tram passenger
Branch
Situation Description
The Tram passenger Branch of Beijing Public Transport Holdings (Group) Co., Ltd. is located at
Chaoyang District North Star road, the newly built Olympic Games electric automobile battery
charging station, new clothing power equipment capacity 2903kW (battery charger, elevator, water
pump and so on), electric light equipment 100kW (air conditioning, illumination and so on), always
uses capacity 3003kVA. The main harmonic equipment is a battery charger, each 9kW, altogether 210,
two group equal distributions. The battery charger is becomes the alternating current the direct current,
its harmonic characteristic is 6 pulse waves, because has the rectification part (diode rectification), the
battery charger will pour into the harmonic current to the electrical network, brings the serious
overtone pollution and the safe hidden danger to the system.
Treatment plan
Because all equipment have not arrived, can only defer to the evaluation value to carry on filter's
choice, according to calculates under about each transformer's harmonic content 330A, therefore
chooses two 400A active electric power filter.
Treatment effect
Current spectrum: (a)Before APF (b)After APF
The current situation before and after harmonic filter
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The photos of APF for this project
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8 Harmonic Compensation for Sewage treatment plant
Project Situation Description
Some Sewage treatment plant transformer substation load is mainly composed of 21 frequency
converters, drives the corresponding electric motor by the frequency converter, the power distributionsituation are 7 units 37kW, 7 units 2.2kW and 7 units 1.5kW. And every three are a group, the
altogether 7 groups, each group including 1 unit 37kW, 1 unit 2.2kW and 1 unit 1.5kW, there were
maximum three group are working at the same time. Because all of them are the frequency converter
load completely and the frequency converter is a very big harmonic source, therefore brings the very
serious harmonic pollution and the harmonic interference to the system, causes the system cant not
normal work, regular burns out the electrical element, to solve the problem, must make the harmonic
filter.
Treatment plan
The information which provides according to the user, the load invests three groups also to move mostmuch, then the biggest movement's power for (37kW+2.2kW+1.5 kW) ×3=122.1 kW, the harmonic
content approximately is 36 kW, therefore we choose 50 kW the overtone Treatment installments.
Treatment effect
Current spectrum: (a) Before APF (b) After APF
Current Wave Form: (c) Before APF (d) After APF
The current situation before and after harmonic filter
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We can see from the above data, around the movement active electric power filter, the electrical network
electric current change was very obvious, achieves eliminated the current harmonics, the improvement
supply voltage goal.
9 Harmonic Filter for the Pipe Mill Factory
Project Situation
The pipe mill Production workshop equipment major technique parameter is as follows:
1 The power transformer is the S9 series. The capacity respectively is 1250kVA and 2000kVA, the primary voltage is
10kV, the secondary voltage is 0.4kV
2、The transformer wiring way is Y/Y0.
3、The 1250kVA transformer load is two 600kW intermediate frequency heating power source, the main
wiring uses the thyristor three-phase bridge-type rectification; Fast thyristor single-phase bridge
inversion; the stored energy part is a reactor; the output is 2.5 kHz.4、The 2000kVA transformer load for alternating and direct transmission electrical machinery, direct
current machine 6 units 132kW four, 2 units 75kW, the aggregate capacity is 678kW; the junction is
perpendicular to frequency converter 28, the aggregate capacity approximately is 350kW; Other for
ordinary alternating current machine.
5、Intermediate frequency power source for intermittent type working, frequency approximately 30S.
6、The 2000kVA transformer according to needs to be possible also to work. Because the intermediate
frequency power source, the direct-current conveyor and the massive frequency changers are the main
overtone sources, causes the system serious distortion, thus causes the idle work compensation electric
capacity to burn out, the system failure rate to increase frequently, therefore proposes the idle work
compensation and the harmonic Treatment master-plan.
Treatment plan
According to the scene situation, We proposed the active Canadian passive mixed type
Treatment plan, this plan uses our independent development the model is the SPF-300/0.4
passive electric power filter and the SPA3-150/0.4 active electric power filter carries
on the idle work compensation and the harmonic Treatment.
Treatment effect
The power before and after compensation
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Current spectrum: (a) Before APF (b) After APF
Current Wave Form: (c) Before APF (d) After APF
The current situation before and after harmonic filter
According to above compensation's around graph contrast, the power factor before the
compensation is about 0.6, after use the passive electric power filter, the power factor
enhances to 0.93 above, meets the customer requirements, the harmonic content also drops
to 7% about; After investing the active electric power filter, the harmonic content drops
to 3.5%~5.6%.
1 Harmonic Filter for the Glass Factory
Project Situation
At present, the glass 10kV power distribution station mainly has a transformer. Its
capacity is 1000kVA, 10kV/0.4kV; the main load is the common DC equipment, and the high
efficiency frequency converter is working only when the forced-air cooling for glass.
As soon as the Glass outputs from the toughening furnace, the cooling fan starts to
work immediately; this kind of work process has circulated, in the air blower work
process, electrical network's electric current distortion is high.
Treatment plan
According to the scene test data overall evaluation, selects a manner number is the SPA3-100/0.4 active electric
power filter, carries on the compensation to electrical network's harmonic, then achieves the effective overtone
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Treatment the goal
Treatment effect
Current spectrum: (a) Before APF (b) After APF
Current Wave Form: (c) Before APF (d) After APF
The current before and after harmonic filter
May see from the chart, before the filter working, the electrical network harmonic current
is very big, the total harmonic current distortion factor reaches as high as 75.8% most
greatly, the electrical network current waveform also serious distortion, but after
contrasting the filter invest, may see, the total harmonic current distortion factor was
smallest has dropped to 24.4%, the electrical network current waveform also compared with
before a closer sine wave, the electrical network electrical energy quality had the
effective improvement
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11 Harmonic Filter for the Oil Factory:
Project Situation
The oil field main load is the belt velocity modulation equipment's sludge pump and
the drilling equipment, because the velocity modulation equipment is the non-linear
load, therefore definitely will produce the serious voltage and electric current
distortion, will thus cause the logging meter record to make a mistake frequently or
the data is inaccurate, for this reason, Our company for Daqing Oil Field's 50DB, the
70DB power supply system, North Shanxi Changqing oil field's 50DB, the 70DB power supply
system, the Xinjiang Karamay Oil Field's 90DB power supply system has carried on the
field data test, will create the serious electrical energy quality problem after the
data analysis discovery the reason is the sludge pump and the drilling equipment in
the work process, will produce the harmonic voltage has interfered with the logging
meter's normal work, must therefore carry on the harmonic Treatment.
Treatment plan
Through the scene electrical energy quality diagnostics, Our company proposed adopts the independent research
and development production the driving-type voltage quality controller (AVQR) to solve logging meter
questions and so on power line voltage overtone, fluctuation, flickering, quick break, causes the logging meter
movement to be reliable, the record is accurate.
Effect analysis
The voltage before and after with harmonic filter
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12 High Harmonic Control for A Electronics Co., Ltd. Qinhuangdao
Project Situation
There were 5 set of rectification transformers in their electrical power distribution
system, they are mainly provide power supply for the 10 sets of Intermediate frequency
electric furnace melting. This kind of equipment selects 12 pulse wave thyristor
rectification method, has the serious non-sinusoidal distortion and the massive higher
harmonics in the production process, creates the significant disturbance to own
electrical power distribution system and the public electrical network. At the same
time, as a result of this non-linear load is inductance, causes own electrical power
distribution system's power factor to worsen, the 10KV coil in leans 11st and 13th
harmonic current surpasses the national standards request, then has affected the
electrical power distribution system and the public electrical network's electrical
energy quality greatly. If does not carry on the harmonic filter, not only causes theharm to this company own electrical power distribution system, but also will endanger
the public electrical network security.
Treatment plan
the 10KV high tension system divides 4 sections and 5 section of bus bars, each section
of bus bar's active electric power filter capacity is 450A, the use model is
SPA3-150A/0.4 filter 3 parallel, delivers to the 10kV side and the load overtone
superimposition through the 0.4kV/10kV overtone transformer the overtone, achieves with
the electrical network overtone counter-balance function.
Diagram of installation
10kV5段进线 10kV4段进线
10kV母联
1600kVA
3810kVA
中频炉 中频炉
3810kVA
中频炉 中频炉
3810kVA
中频炉 中频炉
3810kVA
中频炉 中频炉
3810kVA
中 频炉 中 频炉
2 50 0k VA 2 50 0k VA
2 500 kV A 1 600 kV A
1#
熔炼电炉
2#
熔炼电炉
3#
熔炼电炉
4#
熔炼电炉
5#
熔炼电炉
有源
电力滤波器
有源
电力滤波器
Power distribution subsystem chart after APF
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The photo of APF for this project
Effect analysis
The 11st harmonic before and after APF
The 13th harmonic before and after APF
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Current spectrum before and after APF
Conclusion: After the 10KV bus bar 4 sections and 5 sections use two set of active electric
power filter installment carries on the Treatment, the system overtone was under very good
suppression, the 11st and 13th harmonic limits completely in the national standards scope,
the promotion power supply system's power supply reliability, eliminated the system
overtone to the electrical network system influence hidden danger, has received the goodresults, achieves the improvement electrical network electrical energy quality the goal.
13 High Harmonic Control for An iron mine in Liaoning
Project Situation
The mine pit elevator is in the coal mine production process important equipment, now the
frequency converter obtains the widespread application on the mine pit elevator, after
using the frequency converter, has realized the soft start and the smooth velocity
modulation, enhanced has input power source's power factor, had the very good electricity
saving effect, on the other hand, because the frequency converter was the non-linear load,
therefore produced the large amount of harmonic in the work process, thus caused the
pollution to the electrical network, even affected the other equipment's normal operation.
。
Treatment plan
The field application three manner numbers are the SPA3-200A/0.4 active electric power
filter select the parallel method to pour into through the boosting transformer the
harmonic current 10KV the electrical network, carries on the Treatment to the electrical
network current harmonics.
Diagram of installation
矿井提升机
APF1~3
800/5 800/5
6.3kV母线
0.4/6.3kV
CT1
CT3
CT2
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Diagram of APF installation
High harmonic control renderings
The photo of APF for this project
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Effect analysis
1. Before and after harmonic compensation for the 11st harmonic:
(a) Test data before compensation (b) Test data after compensation
The harmonic current wave form before and after compensation (The scope within range is before compensation)
2 Before and after harmonic compensation for the 13th
harmonic
(a)Test data before compensation (b) Test data after compensation
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The harmonic current wave form before and after compensation (The scope within range is before compensation)
14. Silicon industry harmonic control
Project Situation
The silicon is a high tech resource with potential extremely; urgent need of development
and utilization, more and more is being paid attention and takes seriously. Its technique
of production is divided fusing to heat up and to direct current the heating, the fusing
heating uses the intermediate frequency heating furnace much, pulls the type unitcrystal to use the direct-current heating furnace straight. But no matter is the
intermediate frequency stove or directs current the stove heating, selects the
semiconductor controllable rectification method, in their itself work process will
produce the very massive current harmonics, will cause the harmonic pollution to the
electrical network, these harmonic will cause the precision instrument precision losing
accuracy even wrong operation, destroyed system's idle work compensation, creates
increase which and damage compensation capacitor the system power supply will lose and
so on, will have the very tremendous influence regarding the silicon complex growth
process as well as later period's precision sizing flow, therefore electrical network's
quality was deciding indirectly the silicon end product material's quality, the nearly
all silicon manufacture production line will face the overtone question.
Treatment plan
According to the scene transformer vault operating mode and the test result, were mainly
the massive intermediate frequency stove as well as the partial high efficiency
switching power supply have produced the massive harmonic current in the work process,
then brought the voltage the distortion, but the massive harmonic current caused the
current harmonics after the idle work canceller's enlargement to be more serious, thevoltage distortion factor reached as high as 11.6%. The overtone creates the idle work
canceller's electric capacity damage frequently, as well as Production workshop
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individual equipment misoperation even component damage. We has made complete set of
harmonic compensation solution for this enterprise, uses our company independent
research and development the parallel active electric power filter (APF), carries on
the centralism Treatment in the transformer going beyond a line side. The filter may
the automatic tracking Treatment load produce harmonic current, and effective
filtration overtone, thus guarantees the overall system safe reliability service.
System Treatment schematic drawing
1#
总
盘2#
电容
柜
APF
P4
出
线
柜
P5
出
线
柜
P6
出
线
柜
P9
出
线
柜
P10
出
线
柜
P11
出
线
柜
P12
出
线
柜
1#
电
容
柜
3#
电
容
柜
4#
电
容
柜
2#
总
盘P8
出
线
柜
P7
母
联
柜
10kV母线
1# 器
10kV/0.4kV
2# 器
10kV/0.4kV
0.4kV母线测试点
Installation Diagram of APF
Treatment effect
Before APF: After APF:
Voltage
Wave Form
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Voltage
Current
spectrum
Current
Wave Form
Current
spectrum
Before and after the effect of contrast harmonic control
Conclusion: Is obvious by the figure above, after the active electric power filter,
the electrical network quality has the distinct improvement, the harmonic voltage,
the harmonic current reduces large scale, has protected on the idle work compensation
system electric capacity as well as production line's precision equipment's normal
operation effectively.
15、 Mixed Compensation Case for Pharmaceutical Industry
Project Situation
Some pharmaceutical company main harmonic source Production workshop has the
Fermentation plant, this workshop has 4 transformers (2000kVA, 10/0.4kV), every two
parallel are a group, is divided two groups, and between these two groups is mutual
non-interference, independent movement. And a group (east) under has (electrical
machinery capacity which 6 frequency converters bring is 280KW), other group (west)
7 frequency converters (bring electrical machinery capacity is 200KW), in each group
of 0.4kV bus bar two set of 600kvar electric capacity canceller; Withdraws the concise
workshop to have two transformers (1250kVA,10/0.4kV), the movement way is the
independent movement, the big Power room is also two transformers (1250kVA,10/0.4kV),also for independent movement way, other loads for cage type electrical machinery and
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frequency changer. The frequency changer will produce the big non-sinusoidal distortion
electric current in the work process; will create the significant disturbance to the
electrical network.
Treatment plan
According to the scene situation, to purify the electrical network, enhances the system
power factor, the harmonic cancellation harm, we adopt passive Canada active to merge
the type mixed type Treatment plan, needs the equipment grand total:Fermentation workshop
East side fermentation :1*2000KW
…………….The 5th harmonious -like passive filter SPF-600/0.4 altogether 1 set
……………Active electric power filter SPA3-150/0.4 altogether 2
West side fermentation:2*2000KW
……………The 5
th
harmonious -like passive filter SPF-600/0.4 altogether 2 setActive electric power filter SPA3-150/0.4 altogether 2
Withdraws the workshop 1*1250KW
The 5th harmonious -like passive filter SPF-400/0.4 altogether 1 set
Active electric power filter SPA3-75/0.4 altogether 1 set
The penicillin withdraws the workshop 2*1600KW
……………The 5th harmonious -like passive filter SPF-600/0.4 altogether 2 sets
……………Active electric power filter SPA3-150/0.4 altogether 2 sets
Treatment effect
(a)Current Wave Form before APF (b)Current Wave Form after APF
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(c)Power Factor before APF (d)Power Factor after APF
(e) Current spectrum Before APF (f) Current spectrum After APF
The current situation before and after APF
Conclusion: Through after debugging APF and the SPF actual filter effect test, may believe
firmly, APF and the SPF filter efficiency is bigger than 80%, the active electric power
filter and the passive electric power filter's active status conforms to or surpasses the
nominal performance index.
The photo of APF and SPF for this project
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16 The electrical energy quality problem solution for metro
Project Situation
In order to respond the summons which the national energy conservation falls consumes,
certain subway Group decided that makes the energy conservation transformation in the
orbital transportation use frequency converter, simultaneously carries on the harmonic
Treatment to the frequency changer. Through period of time investigation and study,
to carry on this energy conservation innovation project well, the group decided that
carries on the experiment site in the orbital transportation 4 lines. And the frequency
converter selects the Schneider Limited company's product, the active electric power
filter select our product.
Treatment plan
According to the scene situation, because this transformer vault has two group coil in power supplies, therefore the
filter install in the public bus bar, the active electric power filter install the position like chart to show.
55kW变频器
排热风机
15kW变频器
回排风机
37kW变频器
组合式空调
其它负荷
0.4kV母线
APF
测试点
The schematic diagram of APF installation
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The photo of APF for this project
Treatment effect
Before the compensation After the compensation
Wave form
and
single-phase
power
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Line
voltage
The 5th
harmonic
current
The 7th
harmonic
current
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The 11st
harmonics
current
The 13th
harmonics
current
The 17th
harmonics
current
The 19th
harmonics
current
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The 23th
harmonics
current
APF run before and after comparison of the data
Conclusion: In the APF movement process, the electrical network side current waveform basic
is the sine, the power factor basically about 1, electric current THD about 8%, voltage
THD has reduces, the filter compensation efficiency surpasses 90%, the single compensation
rate reaches as high as 98%. Had proven the match abundant electricity's active electric
power filter may under the different operating mode the steady work, achieves the good
compensation effect.