uba-1x-ss integration guide - 24nonstop...uba-1x-ss integration guide aug. 28, 2007 10th edition -...

1

UBA-1X-SS Integration GuideAug. 28, 200710th Edition

Universal Bill AcceptorUBA-10/11/12-SSIntegration Guide

Component Names

Acceptor Unit

Transport UnitRelease Lever

USB for SoftwareDownload Dip Switch

Faceplate Connector

Diagnostic LEDs

Frame Unit

External Connector

Cash Box

2

UBA -1X-SS Integration GuideAug. 28 , 200710th Edition

1. Model Descriptions:The UBA model descriptions are structured to define the major components as shown below.

MODEL TYPE SOFTWARE

U B A - 1 0 – S S 5 0 0 – 0 0 – 0 2 0 F 0 U S A – 0 3 (1) (2) (3) (4)(5) (6) (7) (8) (9) (10) (11)(12)(13) (14) (15)

(1) Series Name(2) CPU board type 0: 8Mbit Flash Rom

1: 8Mbit EPROM2: 16Mbit Flash Rom

(3) Stacking configuration SS: Security stacker(4) Box capacity 5: 500 notes(5) Box color 0: Black (plastic)

S: WBA Box (steel)(6) Box handle color 0: Blue (standard)

1: RedN: WBA BOX without HandleJ: WBA BOX with standard Handle

(7) Transport unit type 0: UBA Standard Type (5.0V Flash ROM)1: 3.3V Flash ROM Type

(8) Transport unit cover color 0: Blue (standard)(9) Faceplate 0: W/o faceplate

1: W/ UBA standard faceplate2: W/ Blue/Blue LEDA: W/ Blue/Blue LED (2-line)

2. Technical Specifications:1) Acceptance Rate: Refer to Software Specifications*1

2) Bills Accepted: Width: 62 – 85mm, Length: 120 – 165mm (up to 170mm with WBA steel cash box)3) Processing Speed: Approx. 2 sec. to send credit signal, 5 sec. to send vend signal.4) Escrow: 1 bill5) Anti-stringing Mech.: PB mechanism (anti-pullback system – JCM Patented)6) Cash Box Capacity: 500 notes or more7) Interface: ID-003 JCM Standard Serial Interface (Ask JCM for the communication specifications)

Contact JCM for other I/F.8) Weight: Approx. 4.0kg

(*1) The following bills are excluded:- Bills with excessive or sparse magnetism, or unclear printing patterns.- Overlapped bills- Bill with stain, wear, wetness, tear or excessive wrinkles- Bill with folded corner or edge- Bill with incorrect cut dimensions or printing displacementWhen security measure against counterfeit is implemented, the software may not fulfill the specified level of acceptance rate.

3. Environment:1) Operation temperature: 5 to +50ºC2) Storage temperature: -20 to +60ºC3) Relative humidity: 30 to 85%RH (non-condensed)

4. Electrical Supply:1) Supply voltage: DC12V ± 5% (NOTE: Use power supply with 4.0A or more)

DC24V ± 5% (NOTE: Use power supply with 2.7A or more) - Only when used the Optional DC24V/DC13.5V Conversion Board -

2) Current consumption: DC12V :Standby 300mA, In operation 1.6ADC24V :Standby 150mA, In operation 1.0A

(10) Intelligent cash box 0: W/o ICB board and ICB box1: W/ ICB board and ICB box2: W/ ICB board and w/o ICB box

(11) Optional board 0: Standard (no external I/F board)1: With 24V/13.5V + RS232C I/F Conversion Board3: ccTalk I/F Conversion Board

(12) Input/Output signals F: Photo-coupler IsolationR: RS-232C

(13) External Connection 0: Without Harness Harness 1: Standard Harness

2: OEM Harness3: DC24V/DC13.5V Conversion Harness (Photo-coupler)4: DC24V/DC13.5V Conversion Harness (RS-232C)

(14) Country Code ISO3166 based 3-digit code(15) Interface 03: JCM ID-003 Serial Interface

24: OEM Interface

3


87654321OFF

*Example of DIP Switch functions (ID-003 I/F, US$ software)ON OFF

Switch 1 Bar coupon disabled Bar coupon enabled Switch 2 $1 disabled $1 enabled Switch 3 $5 disabled $5 enabled Switch 4 $10 disabled $10 enabled Switch 5 $20 disabled $20 enabled Switch 6 $50 disabled $50 enabled Switch 7 $100 disabled $100 enabled Switch 8 TEST MODE NORMAL MODE

Pan Head Screw M4Less than 4mm deep

M4 Plate Head Screw orNo. 6-32 Plate Head Inch Screw

Side Mounting Back-to-back Mounting

5. Installation [Down Stacking Only]:1) Remove power from host machine.2) Set UBA dip switches, if required. The initial setting is all OFF where all the denominations are enabled.3) Connect the proper interface harness from the host machine to UBA.4) Install the UBA into the host machine as shown below. There are 4 mounting holes on the rear frame and 3

each on the both sides of the frame.

5) Apply power to the machine, verify that the red chip LED next to the dip switch is ON, and both red andgreen indicator LEDs are OFF.- If the red chip LED is OFF, check connections and make sure power is applied.- If any of the indicator LEDs are ON, check error codes to fix the problem.Check operation, insert banknotes of each denomination to verify that notes are accepted and credited properly

in the host machine.

6. DIP Switch Configuration: Default setting (all OFF)

Front of UBA panel

4


Pin No.1234567891011121314151617181920- I/O (input/output) is the term from bill acceptor's side.- Signal name, I/O, and function without parenthesis are for ID-003 interface

I/O

INOUT

IN

(IN)(OUT)(IN)

(OUT)(IN)

(IN)(IN)

(OUT)(OUT)(OUT)(OUT)

Signal Name+12V POWERGND POWER

M.RESPC/RS232C OUT

+12V I/FPC/RS232C IN

GND I/F(TTL1)(TTL1)(TTL2)(TTL2)(TTL3)GND

LED Power (TTL4)(TTL5)(TTL3)

LED- (TTL4)(TTL5)(TTL6)

FunctionDC +12V powerDC 0V powerBill acceptor reset signal lineSignal output line from Acceptor to ControllerInterface Power: DC +12VSignal input line from Controller to AcceptorInterface power: photo-coupler DC 0VReserved (TTL1)Reserved (TTL1)Reserved (TTL2)Reserved (TTL2)Reserved (TTL3)Interface power: RS232C DC 0VLED drive line - anodeReserved (TTL4)Reserved (TTL5)Reserved (TTL3)LED Drive Line - cathode / TTL4Reserved (TTL5)Reserved (TTL6)

External connector

Socket: DRA-20PC-FO (JAE)Contact: D02-22-26P-10000 (JAE)

Mating ConnectorSocket: DRA-20SC-FO (JAE)Contact: D02-22-26S-10000 (JAE)

14

20

1

7

7. Connectors and Pin Assignment:

5Volt CPU Board

%13 1

3

13

3 Jumpers

Shorted =

13

13

1

3

(b) RS-232C

13

13

1

3

(a) Photo-coupler Isolation

Jumper Settings of Photo-coupler isolation or RS-232C There are 3 jumper switches on the UBA CPU board. Depending on the interface, set the jumper switch as shown below.

komanns

Rechteck

komanns

Linien

komanns

Textfeld

3.3Volt CPU Board

komanns

Rechteck

komanns

Kreis

komanns

Kreis

komanns

Kreis

komanns

Rechteck

komanns

Textfeld

1

komanns

Kreis

komanns

Textfeld

3

komanns

Rechteck

5


- When installing the optional conversion board to the UBA unit, set the jumperswitch on the CPU board to photo-Coupler setting regardless of the interface. Forthe jumper switch setting , refer to the page 4.

8. Optional Conversion Board and Harness:The Optional Conversion Board can be attached to the UBA unit.Two types of the optional conversion board are available for UBA-10/11/12 unit.

4033-3240-06-13A-01(EDP#: 122467)

DC24V/DC13.5V and RS-232C Signal Level Conversion BoardThis board will allow you to convert DC24V to DC13.5V andcommunicate with RS-232C Interface.

4033-3240-06-15-01(EDP#: 136243)

ｃｃTalk I/F Conversion BoardThis board will allow you to communicate with ｃｃTalk Interface

Optional Conversion Board

M2.6x6 Bind P Tight Screws

Acceptor Unit

Front Latch

Installing the optional conversion board1) Press down the front latche and slide the

UBA’s acceptor unit forward.

2) Place the optional conversion board andinsert the M2.6x6 Bind P Tight screws intotwo (2) insertion slots. Use a screw driverto tighten such attachment screws andsecure the board in place.

6


DC24V/DC13.5V and RS-232C signal level Conversion board and RS-232C signal Conversion Board

RS-232C I/F harness with M3x12 W sems screw and clamp

(Part#: 3240-05-19, EDP#: 124736)

Photo-coupler I/F harness with M3x12 sems screw and clamp(Part#: 3240-05-20, EDP#:124738)

DC24V/DC13.5V and RS-232Csignal level conversion board(Part#: 4033-3240-06-13A-01,

EDP#: 122467)

UBA 24V/RS-232C Board+

RS-232C Harness Kit(EDP#: 123200)

UBA 24V/RS-232C Board+

Photo-coupler Harness Kit(EDP#: 123521)

HarnessBoard

Header: 51029-0310 (JAPAN MOLEX)Header Contact: 50087-8014 (JAPAN MOLEX) or 70021-00041 (USA MOLEX)Housing: 51030-0330 (JAPAN MOLEX)Housing Contact: 51030-0430 (JAPAN MOLEX)Recommended Wire: UL1007 AWG#24 to 26

Header: 53103-0430 (JAPAN MOLEX)Header Contact: 50083-8014 (JAPAN MOLEX)Houseing: 51030-0430 (JAPAN MOLEX)Recommended Wire: UL1007 AWG#24 to 26

Connector Pin No. Signal Name1 MRESET2 TXD3 RXD4 GND (I/F)

41

CN2 Connector

Connector Pin No. Signal Name1 24V2 12V3 GND41

Two types of combination kit are available.

Relay Connector

GamingMachine

24V/13.5VConversion

DC/DCConverter

*1

RS-232CConversion

IC

CN2

CN1

RelayConnector

USBConnector(A Type)

RS-232C Communication Line

External Reset Signal Line *2

24V, 12V

USB Communication Line

12V (13.5V) Output LineTTL Level Communication Line

External Reset Signal Line

InterfaceConnector

CPU Board

UBA

CN12 CN12

DC24V/13V + RS-232C, RS-232CConversion Board

*1 The 24V/13.5V Conversion DC/DC Converter is NOT mounted on 4033-3240-06-13A-02 board.*2 For 3240-05-19 harness.*3 For 3240-05-20 harness.

RemovableConnector

JCM’s Communication Harness Prepare the harness as nessesary

Photo-Coupler Communication Line *3External Reset Signal Line *3

7


ccTalk I/F Conversion Board

CN1 ConnectorConnector Pin No. Signal Name

1 12V2 GND3 12V4 GND5 TXD6 RXD7 ccTalk (+)8 ccTalk (-)9 RESET10 RESET

Header: S10B-PHDSS(LF, SN) (Nishiuchi)Housing: PHDR-10VS (JST)Housing Contact: SPHD-002I-P0.5 (JST)Recommended Wire: UL1061 AWG#26

2

1 9

10

CN1 InterfaceConnector

CPU Board

UBA

CN12

ccTalk I/F Conversion Board

RemovableConnector

JCM’s Communication Harness (3240-05-23)

External Reset Signal LineTTL Level Communication line

ccTalk Communication Line

12V Output Line

12VExternal Reset Signal Line

GamingMachine

8


9. Maintenance:It is important to keep the bill path, rollers, and belts clean.The sensor lenses are transparent, and made of polymer material. Handle them with care.Use a soft lint-free cloth or cotton bud to wipe out dirt and stain on the surface of magnetic and optical sensors,rollers and belts. Repeat the cleaning process as needed until the transport path is free of contaminants.Do not use alcohol or thinner for cleaning.

Dirty rollerDirty lenses

After cleaningAfter cleaning

10. Technical Support

- Americas & Oceania -JCM American Corporation Phone: +1-702-651-0000 Fax: +1-702-644-5512925 Pilot Road, Las Vegas, NV 89119 e-mail: [email protected]. Website: www.jcmamerican.com

- Europe, Russia, Middle East, Africa -Japan Cash Machine Germany GmbH Phone: +49 211 530645 0 Fax: +49-211-530645 65Mündelheimer Weg 60 e-mail: [email protected] Website: www.jcm-germany.comD-40472 Düsseldorf Germany

- UK & Ireland -JCM United Kingdom Ltd. Phone: +44-(0)870-770-2863 Fax: +44 (0) 190-837-7834Unit B, Third Avenue, e-mail: [email protected] Website: www.jcm-uk.comDenbigh West Business ParkBletchley, Milton Keynes,Buckinghamshire MK1 1EJ, UK

- Asia -JCM Gold (HK) Ltd. Phone: +852-2429-7187 Fax: +852-2929-7003Unit 1-7, 3/F., Favor Industrial Centre e-mail: [email protected] Website: www.jcmgold.com.hk2-6 Kin Hong Street, Kwai Chung,N.T. Hong Kong

9


11. Operational Flowchart:

Bill validation OK ?

Disabled bill ?

Vend code output

Stack commandreceived ?

Validation retries done twice ?

Reverse bill transport

Bill rejection D

A

E

Yes

Yes

Yes

YesNo

No

No

*1

Power Up

Initialization

Idling

LED OFF

Bill centered

Bill transported

Collecting bill data

Transport stops

C

YesAcceptanceInhibited ?

LED ON

Bill Inserted ?

Bill taken

DYes

No

No

10


Bill Transport

Transported to stacker OK ?

Acceptance retried twice ?

Operation StopsAbnormal Signal Output

PB unit operation defect ?

PB unit rotation

Vend signal output

A

Yes

YesNo

No

No

Yes

*2

Operation StopsStackerfull Signal Output

Stacker Full Detected ?

Bill Stacking

C

Yes

No

*3

A

*1: When the bill validation is NG, bill is rejected and then automatically inserted again forsecond validation. Altogether the bill acceptor tries to revalidate the bill 3 times atmaximum.

*2: When abnormal signal is detected, remove the cause of failure and power up again, orsend reset command to bill acceptor.

*3: When stackerfull signal is detected, take out bills from cash box, and re-install the box inposition. The unit will initializes itself automatically.

11


12. Clearing Bill Jam:

When a bill is jammed near the acceptor's entrance, pullthe tab on top of the acceptor to open the cover of acceptorunit. Remove the jammed bill.

When a bill is jammed near the cash box entrance, pull thebox handle to take out the cash box from frame.

Remove the jammed bill.

12


13. I

nter

face

Cir

cuits

:

Exte

rnal

Con

nect

or In

terfa

ce C

ircui

t -Ph

oto-

Coup

ler-

12V

(PO

WER

)

GN

D (P

OW

ER)

MR

ESET

PC/R

S232

C O

UT

12V

(PC

)

PC/R

S232

C IN

GN

D (P

C)

12V

(PO

WER

)

GN

D (P

OW

ER)

MR

ESET

PC/R

S232

C O

UT

12V

(PC

)

PC/R

S232

C IN

GN

D (P

C)

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

12V 12

V4.

7K

4.7K

4.7K

4.7K

D5V

D5V

4.7K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

12V

1

2

3

JP1

XJ8

B-0

311

2.2K 1S

S352

4.7K

1SS3

52

2.2K

0.1u

F

PC35

7

PC40

0D

5V

1KD

5V

4.7K

PC40

0

D5V

0.1u

F

74LS

07

74H

C72

441S

S352

1

2

3

JP3

XJ8

B-0

311

D5V

4.7K

Con

trolle

r Sid

e (R

efer

ence

)A

ccep

tor S

ide

1 2 3

D5V

22K

22K

JP2

XJ8

B-0

311

13


Exte

rnal

Con

nect

or In

terfa

ce C

ircui

t -RS

-232

C-

12V

(PO

WER

)

GN

D (P

OW

ER)

MR

ESET

PC/R

S232

C O

UT

12V

(PC

)

PC/R

S232

C IN

12V

(PO

WER

)

GN

D (P

OW

ER)

MR

ESET

PC/R

S232

C O

UT

12V

(PC

)

PC/R

S232

C IN

GN

D (P

C)

NC

NC

NC

NC

NC

GN

D (R

S232

C)

NC

NC

NC

NC

NC

NC

NC

12V 12

V4.

7K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

12V

1

2

3

JP1

XJ8

B-0

311

2.2K

1SS3

52

0.04

7uF

74LS

07

D5V

4.7K

Con

trolle

r Sid

e (R

efer

ence

)A

ccep

tor S

ide

1 2

3

GN

D (P

C)

1

2

3JP

1X

J8B

-031

1

D5V

D5V

D5V

22K

22K

VC

CV

+

V-

GN

D

C1+

C1-

C2+

C2-

JP2

XJ8

B-0

311

PC35

7

VC

CV

+

V-

GN

D

C1+

C1-

C2+

C2-

0.33

uF0.

33uF

0.33

uF

0.33

uF

22K

14


1 1 012 1 9

+ 1C1

+2C4

+V

241 731 8

- 1C3

- 2C5

-V

6

CCV

61

DN

G51

Opt

iona

l Con

vers

ion B

oard

Inte

rface

Circ

uit

Face

plat

e LED

Lig

htni

ng C

ontro

l Circ

uit

NC

NC

NC

NC

12V

PW G

ND

LED

PO

WER

LED

NC

NC

NC

NC

12V

PW G

ND

LED

PO

WER

LED

12V

12V 0.1u

FD

5V

1/8W

220 Ω

74LS

07

1 2 3 4 5 6 7 8

Face

plat

e Si

de (R

efer

ence

)A

ccep

tor S

ide

15


Malfunction ErrorsNo. of REDLED Flash

GREEN LEDStatus Failure Description

Boot ROM error

Incorrect contents of external ROM/Eempty programNo program in external ROM (Flash ROM)

Internal RAM error

External RAM error

Download file error (Download did not complete successfully.)

Cash box full

Stacker pusher mechanism faultTransport jam (1)

Transport jam (2)

Stacker encoder signal faultJam in acceptor

Feed motor speed too fast or too slowNeeds sensor adjustment

Transport motor fault

Reserved

Reserved

PB Unit Fault

Cash box not seated or not present

Reserved

Cheated

Centering mechanism solenoid fault

Centering mechanism fault

Reserved

ICB Box Communication Error (Failure 02)

ICB Box Check Sum Error (Failure 07)

ICB Box installed in another machine (Failure 08)

ICB Box data retrieved without initialization (Failure 09)

ICB Failure Description

x 1

x 2

x 4

x 1

x 2

x 3

x 4

x 5

x 6

x 7

x 8

x 9

x 10

x 11

x 12

x 13

x 14

x 15

x 3

ICB Setting Error (Failure 03)

x 6

Reject Errors

x 1

x 2

x 3

x 4

x 5

x 6

x 7

x 8

x 9

x 10

x 11

x 12

x 13

x 14

x 15

Slant insertion

Magnetic sensor pattern error

Paper detected inside acceptor at standby

Optical sensor error 1

Bill feed error

Bill identification error



Inhibited Bill

Return Bill

Reserved

Bill feed error 2

Bill length error



Failure DescriptionRED LEDStatus

No. of GREENLED Flash

14. LED Diagnostic Codes:

16


OPEN

CENT

ERIN

G GUI

DE

6.6

276.

66.

6

49.8

6.6

6.6

86

503.5

3.5

21

2782

114

99.5

3010

0

165

225

4.2

9.2

26721.5

298

30155

298

67

67

75.4

50.8101.6

8.4

2-M3

6-M4

4- 4

202

NO

TES:

!!A

ll di

men

sion

s sho

wn

are

for r

efer

ence

purp

ose

and

are

subj

ect t

o m

anuf

actu

ring

& a

ssem

bly

tole

ranc

es.

All

dim

ensi

ons s

how

n ar

e in

mm

unl

ess

othe

rwis

e in

dica

ted.

91

97

104.4

4.2

9.2

2.5

15.

Out

line D

imen

sions

:

UBA

-1X

-SS

Com

plet

e Uni

t

17


UBA

-1X

-SS

Com

plet

e Uni

t with

UBA

Sta

ndar

d Fa

cepl

ate

OPEN

CENTER

ING GU

IDEJCM

114

99.5

3010

0

165

225

30155

298

67

67

75.4

50.8101.6

8.4

6-M4

4- 4

202

253

260.540

2.5

35

225

11.2

25.1

2.5

1.220.8

2774

R0.

587.4

93

106

R1 R1

NO

TES:

!!

& a

ssem

bly

tole

ranc

es.

purp

ose

and

are

subj

ect t

o m

anuf

actu

ring

All

dim

ensi

ons s

how

n ar

e fo

r ref

eren

ce

othe

rwis

e in

dica

ted.

All

dim

ensi

ons s

how

n ar

e in

mm

unl

ess

18


161(25)8.4

100

186

11063

43

UBA CASHBOX(without ICB) Dimensions NOTES:

!

!

& assembly tolerances.purpose and are subject to manufacturingAll dimensions shown are for reference

otherwise indicated.All dimensions shown are in mm unless

1618.4

100

11063

43

(30)

182

3045

186

85

UBA CASHBOX(with ICB) Dimensions NOTES:

!

!

& assembly tolerances.purpose and are subject to manufacturingAll dimensions shown are for reference

otherwise indicated.All dimensions shown are in mm unless

Plastic Cash Box

uba-1x-ss integration guide - 24nonstop...uba-1x-ss integration guide aug. 28, 2007 10th edition -...

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