udc3300 basic model: dc330b user manual

Sensing and Control

UDC3300Basic Model: DC330B

User Manual

51-52-25-785/00

ii UDC3300 Basic Model: DC330B User Manual 5/00

Notices and Trademarks

Copyright 2000 by HoneywellRelease 0 May, 2000

Warranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materialsand faulty workmanship. Contact your local sales office for warranty information. Ifwarranted goods are returned to Honeywell during the period of coverage,Honeywell will repair or replace without charge those items it finds defective. Theforegoing is Buyer’s sole remedy and is in lieu of all other warranties, expressedor implied, including those of merchantability and fitness for a particularpurpose. Specifications may change without notice. The information we supply isbelieved to be accurate and reliable as of this printing. However, we assume noresponsibility for its use.While we provide application assistance personally, through our literature and theHoneywell web site, it is up to the customer to determine the suitability of theproduct in the application.

Sensing and ControlHoneywell

11 West Spring StreetFreeport, IL 61032

UDC2300 is a U.S. registered trademark of Honeywell

Other brand or product names are trademarks of their respective owners.

5/00 UDC3300 Basic Model: DC330B User Manual iii

About This Document

AbstractThis manual contains all the information that is needed to install, configure and operatethe UDC3300 Universal Digital Controller. Further details on operation, troubleshootingor calibration can be found in the full UDC3300 product manual (request documentnumber 51-52-25-55).

ContactsWorld Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to ourcustomers.

Honeywell Organization WWW Address (URL)Corporate http://www.honeywell.comSensing and Control http://www.honeywell.com/sensingInternational http://www.honeywell.com/Business/global.asp

TelephoneContact us by telephone at the numbers listed below.

Organization Phone Number

United States andCanada

Honeywell 1-800-423-9883(610) 641-3610 Tech. Support1-888-423-9883 Q&A Faxback

(TACFACS)1-800-525-7439 Service

Asia Pacific Honeywell Asia PacificHong Kong

(852) 2829-8298

Europe Honeywell PACE, Brussels, Belgium [32-2] 728-2111Latin America Honeywell, Sunrise, Florida U.S.A. (954) 845-2600

iv UDC3300 Basic Model: DC330B User Manual 5/00

Symbol DefinitionsThe following table lists those symbols used in this document to denote certainconditions.

Symbol Definition

This CAUTION symbol on the equipment refers the user to the ProductManual for additional information. This symbol appears next to requiredinformation in the manual.

WARNINGPERSONAL INJURY: Risk of electrical shock. This symbol warns theuser of a potential shock hazard where HAZARDOUS LIVE voltagesgreater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.Failure to comply with these instructions could result in death orserious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observeprecautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of theprotective earth (green or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noiseimmunity improvement. NOTE: This connection shall be bonded toprotective earth at the source of supply in accordance with nationallocal electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connectionshall be bonded to Protective earth at the source of supply inaccordance with national and local electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of theequipment shall be bonded to Protective Earth at the source of supplyin accordance with national and local electrical code requirements.

5/00 UDC3300 Basic Model: DC330B User Manual v

Contents

1. INTRODUCTION....................................................................................................11.1 Overview........................................................................................................................1

1.2 CE Conformity (Europe).................................................................................................1

1.3 Function Keys ................................................................................................................2

2. INSTALLATION .....................................................................................................32.1 Mounting ........................................................................................................................3

2.2 Wiring ............................................................................................................................4

3. CONFIGURATION ...............................................................................................193.1 Overview......................................................................................................................19

3.2 Configuration Procedure ..............................................................................................21

3.3 Loop 1 Tuning Parameters Set Up Group ....................................................................22

3.4 SP Ramp, SP Rate, or SP Programming Set Up Group...............................................24

3.5 Accutune Set Up Group ...............................................................................................26

3.6 Algorithm Data Set Up Group.......................................................................................26

3.7 Output Algorithm Parameters Set Up Group ................................................................28

3.8 Input 1 Parameters Set Up Group................................................................................29

3.9 Input 2 Parameters Set Up Group................................................................................30

3.10 Loop 1 Control Parameters Set Up Group ...................................................................31

3.11 Options Set Up Group..................................................................................................33

3.12 Communications Set Up Group....................................................................................34

3.13 Alarms Set Up Group ...................................................................................................36

3.14 Display Parameters Set Up Group ...............................................................................38

3.15 Calibration Group.........................................................................................................38

3.16 Status Group................................................................................................................38

4. OPERATION........................................................................................................394.1 How to Power Up the Controller ...................................................................................39

4.2 Monitoring Your Controller ...........................................................................................39

4.3 Start-up Procedure.......................................................................................................42

4.4 Operating Modes..........................................................................................................43

4.5 Setpoints ......................................................................................................................43

4.6 Using Two Sets of Tuning Constants ...........................................................................44

4.7 Alarm Setpoints............................................................................................................46

vi UDC3300 Basic Model: DC330B User Manual 5/00

4.8 Three Position Step Control Algorithm .........................................................................46

4.9 Input Math Algorithms ..................................................................................................47

4.10 Digital Input Option (Remote Switching).......................................................................48

4.11 Fuzzy Overshoot Suppression .....................................................................................50

4.12 Accutune......................................................................................................................50

4.13 Entering a Security Code .............................................................................................52

5. SETPOINT RATE/RAMP/SOAK PROGRAM OPERATION ................................535.1 Setpoint Ramp Rate.....................................................................................................53

5.2 Single Setpoint Ramp ..................................................................................................53

5.3 Setpoint Ramp/Soak Programming Option ..................................................................55

6. APPENDIX A – ENVIRONMENTAL AND OPERATING CONDITIONS ..............63

7. APPENDIX B – MODEL SELECTION GUIDE.....................................................65

8. APPENDIX C – CONFIGURATION RECORD SHEET........................................67

9. APPENDIX D – POSITION PROPORTIONAL CALIBRATION ...........................699.1 Position Proportional Control Output Calibration ..........................................................69

10. APPENDIX E – INPUT RANGES.........................................................................73

5/00 UDC3300 Basic Model: DC330B User Manual vii

TablesTable 1-1 Function of Keys ____________________________________________________2Table 2-1 Permissible Wiring Bundling ___________________________________________5Table 2-2 Input 2 Jumper Selections _____________________________________________9Table 2-3 Control Relay Contact Information _____________________________________17Table 2-4 Alarm Relay Contact Information_______________________________________17Table 3-1 Configuration Procedure _____________________________________________21Table 3-2 Tuning Group Function Prompts _______________________________________22Table 3-3 SP Ramp Function Prompts __________________________________________24Table 3-4 Accutune Group Function Prompts _____________________________________26Table 3-5 Algorithm Group Function Prompts _____________________________________26Table 3-6 Output Algorithm Group Function Prompts _______________________________28Table 3-7 Input 1 Group Function Prompts _______________________________________29Table 3-8 Input 2 Group Function Prompts _______________________________________30Table 3-9 Control Group Function Prompts_______________________________________31Table 3-10 Options Group Function Prompt ______________________________________33Table 3-11 Communications Group Function Prompts ______________________________34Table 3-12 Alarms Group Function Prompts ______________________________________36Table 3-13 Display Group Function Prompts______________________________________38Table 4-1 Lower Display Key Parameter Prompts__________________________________40Table 4-2 Error Messages ____________________________________________________41Table 4-3 Procedure for Starting Up the Controller _________________________________42Table 4-4 Setpoint Selection Indication __________________________________________44Table 4-5 Procedure for Selecting Two Sets of Tuning Constants _____________________44Table 4-6 Procedure for Setting Switchover Values ________________________________44Table 4-7 Procedure for Setting Tuning Constant Values ____________________________45Table 4-8 Procedure for Switching PID SETS from the Keyboard _____________________45Table 4-9 Procedure for Displaying or Changing the Alarm Setpoints __________________46Table 4-10 Procedure for Displaying the 3PSTEP Motor Position _____________________46Table 4-11 Digital Input Option Action on Contact Closure ___________________________48Table 4-12 Digital Input Combinations “DIG IN1” or “DIG IN2” ________________________49Table 4-13 Procedure for Starting TUNE (Demand) Tuning __________________________51Table 4-14 Procedure for Using TUNE at Start-up for Duplex ________________________52Table 4-15 Procedure to Enter a Security Code ___________________________________52Table 5-1 Procedure for Running a Setpoint Ramp_________________________________54Table 5-2 Program Contents __________________________________________________56Table 5-3 Run/Monitor Functions_______________________________________________60Table 9-1 Calibration Procedure _______________________________________________70

viii UDC3300 Basic Model: DC330B User Manual 5/00

FiguresFigure 1-1 Operator Interface Displays and Indicators _______________________________1Figure 2-1 Dimensions________________________________________________________3Figure 2-2 Mounting Method ___________________________________________________4Figure 2-3 Composite Wiring Diagram ___________________________________________6Figure 2-4 Line Voltage Wiring _________________________________________________7Figure 2-5 Input #1/#2 Connections _____________________________________________8Figure 2-6 Electromechanical Relay Output – Model DC330X-EE-XXX __________________9Figure 2-7 Solid State (SS) Relay Output — Model DC33X-AA-XX ____________________10Figure 2-8 10-amp SS External Relay Output — Model DC330X-SS-XX ________________10Figure 2-9 Open Collector Output — Model DC330X-TT-XXX ________________________11Figure 2-10 Current Output Current/Time Duplex, Time/Current Duplex, Position

Proportional or Three Position Step Control ____________________________12Figure 2-11 Auxiliary Output and Three-Relay Output ______________________________12Figure 2-12 Position Proportional Output or Three Position Step—Models

DC330X-EE-XXX-X2, DC330X-AA-XXX-X2 ____________________________13Figure 2-13 Auxiliary Output Connections— Models DC330X-XX-2XX,

DC330X-XX-5XX _________________________________________________14Figure 2-14 Digital Inputs Connections—Model DC330X-XX-XX3 _____________________14Figure 2-15 RS422/485/ASCII or Modbus Communications Option Connections__________15Figure 2-16 Transmitter Power for 4-20 mA 2-wire Transmitter Using Open Collector

Alarm 2 Output—Model DC330X-XT-XXX _____________________________16Figure 2-17 Transmitter Power for 4-20 mA 2-wire Transmitter Using Auxiliary

Output—Model DC330X-XX-2XX or DC330X-XX-5XX____________________16Figure 3-1 Prompt Hierarchy __________________________________________________19Figure 5-1 Ramp/Soak Profile Example _________________________________________58Figure 5-2 Program Record Sheet______________________________________________59

Introduction

5/00 UDC3300 Basic Model: DC330B User Manual 1

1. Introduction

1.1 OverviewThe UDC 3300 is a microprocessor-based, stand-alone controller. It combines thehighest degree of functionality and operating simplicity offered in a 1/4 DIN sizecontroller.With a typical accuracy of ± 0.20 % of span, the UDC 3300 is an ideal controller forregulating temperature and other process variables in numerous heating and coolingapplications, in metal working, food, and pharmaceuticals, and testing andenvironmental work.

1.2 CE Conformity (Europe)This product is in conformity with the protection requirements of the followingEuropean Council Directives: 73/23/EEC, the Low Voltage Directive, and89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark”Directive(s) shall not be assumed.

ALM

RSPOUT

%1 2 3

1 2

1 2 F C MAN

FUNCTION LOOP 1/2

SET UP

LOWER DISPLAY

MANUAL AUTO

SETPOINT SELECT

RUN HOLD

DI3300

SP 3300

Indicator definition when litALM - Alarm conditions exist

DI - Digital input active

OUT - Control relay 1 or 2 on

Upper Display - six characters • Normal Operation - four digits dedicated to display the process variable • Configuration Mode - displays parameter value or selection

Lower Display - eight characters • Normal Operation - displays operating parameters and values • Configuration Mode - displays function groups and parameters

MAN - controller in manual modeA - controller in automatic mode

F - °Fahrenheit being usedC - °Centigrade being used

Indicator definition when lit

Deviation Bargraph• Center bar indicates PV is within ±1% of setpoint. • Next bar will light if PV is between ±1% but less than ±2% in deviation. • If PV is equal to or greater than ±10% deviation, the center bar plus all ten deviation bars will light.

MAN and A off — communications option active

Keys - See Table 1-1

T - Accutune in progresst - PV tune in progress C - Computer setpoint active R - Run SP ramp/program H - Hold SP ramp/program

RSP - Remote SP or SP2 activeR3 - LSP 3 active

Figure 1-1 Operator Interface Displays and Indicators

Introduction

2 UDC3300 Basic Model: DC330B User Manual 5/00

1.3 Function Keys

Table 1-1 Function of Keys

Key Function

SET UP • Places the controller in the Configuration Set Up group select mode.

• Sequentially displays Set Up groups and allows the FUNCTION key todisplay individual functions in each Set Up group.

FUNCTIONLOOP 1/2

Used in conjunction with the SET UP key to select the individual functions of aselected Configuration Set Up group. .

LOWERDISPLAY

Selects an operating parameter to be shown in the lower display.

MANUALAUTO

Alternately selects AUTO or MAN. .

SETPOINTSELECT

Hold key down to cycle through configured setpoints.

RUNHOLD

• Alternate action switch initiates or holds the Setpoint Ramp or SetpointProgram.

• Acknowledges a latched alarm 1.

Increases the selected parameter value.

Decreases the selected parameter value.

Installation


2. Installation

2.1 MountingPhysical Considerations

The controller can be mounted on either a vertical or tilted panel using the mountingkit supplied. Adequate access space must be available at the back of the panel forinstallation and servicing activities.

Panel Cutout 96 3.780

24 .945

Max PanelThickness 10

.394Max (2)

5.82147.3

21.6 .850

.0932.4 with optional

rear cover

90.7 3.57

24152

+0.008 923.622 +0.03

-0.0

-0.0

+0.008 923.622 +0.03

-0.0

-0.0

FUNCTIONL1/L2

LOWERDISPLAY

MANUALAUTO

SETPOINTSELECT

SET UPRUN

HOLD

96 3.780

Figure 2-1 Dimensions

Installation


Mounting MethodBefore mounting the controller, refer to the nameplate on the inside of the case andmake a note of the model number. It will help later when selecting the proper wiringconfiguration.

Panel

22605

Figure 2-2 Mounting Method

2.2 Wiring Electrical Considerations/Precautions

The controller is considered “rack and panel mounted equipment” per EN 61010-1,Safety Requirements for Electrical Equipment for Measurement, Control, andLaboratory Use, Part 1: General Requirements. Conformity with 72/23/EEC, the LowVoltage Directive requires the user to provide adequate protection against a shockhazard. The user shall install this controller in an enclosure that limits OPERATORaccess to the rear terminals.

Controller GroundingPROTECTIVE BONDING (grounding) of this controller and the enclosure in which itis installed shall be in accordance with National and local electrical codes. Tominimize electrical noise and transients that may adversely affect the system,supplementary bonding of the controller enclosure to a local ground, using a No. 12(4 mm2) copper conductor, is recommended.

Remove the mounting kit from theshipping container, and install the kitas follows:

Install the screws into thethreaded holes of the clips.

Insert the prongs of the clipsinto the two holes in the top andbottom of the case.

Tighten both screws to securethe case against the panel.

Carefully slide the chassisassembly into the case, press toclose and tighten the screw.Replace the screw cover.

Installation


Control/Alarm Circuit Wire Rating The insulation of wires connected to the Control/Alarm terminals shall be rated forthe highest voltage involved. Extra Low Voltage (ELV) wiring (input, current output,and low voltage Control/Alarm circuits) shall be separated from HAZARDOUS LIVE(>30 Vac, 42.4 Vpeak, or 60 Vdc) wiring per Table 2-1.

Electrical Noise PrecautionsElectrical noise is composed of unabated electrical signals which produceundesirable effects in measurements and control circuits.Digital equipment is especially sensitive to the effects of electrical noise. Yourcontroller has built-in circuits to reduce the effect of electrical noise from varioussources. Be sure to separate external wiring into bundles (see Table 2-1) and routethe individual bundles through separate conduits or metal trays.

ATTENTION

For installation where high EMI/RFI noise cannot be avoided, we recommend you useshielded twisted pair wires for the signals in bundle 2.

Table 2-1 Permissible Wiring Bundling

Bundle No. Wire Functions

1 • Line power wiring• Earth ground wiring• Control relay output wiring• Line voltage alarm wiring

2 Analog signal wire, such as:• Input signal wire (thermocouple, 4 to 20 mA,

etc.)• 4-20 mA output signal wiring• Slidewire feedback circuit wiring• Digital input signals• Communications

3 • Low voltage alarm relay output wiring• Low voltage wiring to solid state type control

circuits

Installation


Composite Wiring

1

2

3

4

5

6

7

8

9

L1

L2/N

22

23

24

Auxiliary OutputTerminals

See Figure 2-13

Outputs and AlarmsTerminals

• Time Proportional OutputSee Figures 2-6, 2-7, 2-8,

2-9• Current Output/Universal

OutputSee Figures 2-10, 2-11

• Position ProportionalOutput

See Figure 2-12

For Control and Alarm RelayContact information, See

Tables 2-3 and 2-4.

Digital InputsTerminals

See Figure 2-14

AC Line VoltageTerminals

See Figure 2-4

Input #2 Terminals

See Figure 2-5

Input #1Terminals

See Figure 2-5

10

11

12

13

14

15

16

17

CommunicationsTerminals

See Figure 2-15

Transmitter Power for4-20 mA 2-wireTransmitters

• Using Alarm 2 OutputSee Figure 2-16

• Using Auxiliary OutputSee Figure 2-17

I/O shield ground(Do not use forCommunications shield)

25

26

27

Figure 2-3 Composite Wiring Diagram

Installation


Line Voltage Wiring This equipment is suitable for connection to 90-264 Vac or 24 Vac/dc, 50/60 Hz,power supply mains. It is the user’s responsibility to provide a switch and non-timedelay (North America), quick-acting, high breaking capacity, Type F, (Europe) 1/2 A,250 V fuse(s) or circuit-breaker for 90-264 V; or 1 A, 125 V fuse or circuit breaker for24 Vac/dc operation, as part of the installation. The switch or circuit-breaker shouldbe located close to the controller, within easy reach of the operator. The switch orcircuit-breaker should be marked as the disconnecting device for the controller(4 mm2).

CAUTION

Applying 90-264 Vac to a controller rated for 24 Vac/dc will severely damage the controllerand is a fire and smoke hazard.

When applying power to multiple instruments, make sure that sufficient current issupplied. Otherwise, the instruments may not start up normally due to the voltagedrop caused by the in-rush current.

L1

L2/N

22

Ground

Hot

NeutralAC/DCLine

Voltage

1

2

1 PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it isinstalled, shall be in accordance with National and local electrical codes. To minimizeelectrical noise and transients that may adversely affect the system, supplementary bondingof the controller enclosure to a local ground, using a No. 12 (4 mm2) copper conductor, isrecommended.

2 Provide a switch and non-time delay (North America), quick-acting, high breaking capacity,Type F (Europe), 1/2A, 250V fuse(s) or circuit-breaker for 90-264V; or 1A, 125V fuse or circuitbreaker for 24 Vac/dc operation, as part of the installation.

Figure 2-4 Line Voltage Wiring

Installation


Input#1/Input #2

The 250Ω load resistor for 4-20 mA or the voltage divider for 0-10 volts or the 500 ohm C/J compensation resistor is supplied with the controller when the input is specified. These items must be installed when you wire the controller before start-up.

1

1

2

10

11L1

22

23

24

Use Thermocouple extension wire only

Thermocouple RTDmV or Volts

except 0-10 Volts

Carbon, mV or Volt source

0-10 Volts 4-20 milliamps

–

++

R

–

1

2

3–

0–10 Volt

source

+100K

100KPower

Supply–+

Xmitter

+

–

250Ω

1

Remove screw and install C/J on the "R" terminal, connect tang to "–" terminal. 2

22

23

24

+

R

–

22

23

24

+

R

–

22

23

24

+

R

–

1

22

23

24

+

R

–

1

INPUT #2 3

Input #2 is not available with Position Proportional Output.

Refer to Table 2-4 for Input 2 Jumper selections.

mV or Voltsource

Refer to Table 2-2 for Input 2 Jumper selections.

25

26

27

Use Thermocouple extension wire only

Thermocouple RTDCarbon, mV or Volts

except 0-10 Volts

mV or Volt source

0-10 Volts 4-20 milliamps

–

++

R

–

1

2

3–

0–10 Volt

source

+100K

100KPower

Supply–+

Xmitter

+

–

250Ω

1

Remove screw and install C/J on the "R" terminal, connect tang to "–" terminal. 2

25

26

27

+

R

–

25

26

27

+

R

–

25

26

27

+

R

–

1

25

26

27

+

R

–

1

INPUT #1 32

When installing the cold junction (Part number 30757088-001) for a T/C input, remove the screws from terminals 25 and 27 (Input 1) or 22 and 24 (Input 2), and install the assembly into place.

3

For Relative Humidity option, use Input 1 as the wet bulb input and Input 2 and the dry bulb input. For Carbon Potential option, use Input 1 as the Carbon Probe input.

Carbon,mV or Voltsource

For Relative Humidityoption, use Input 1 as thewet bulb input and Input 2as the dry bulb input.

For Carbon Potentialoption, use Input 1 as theCarbon Probe input.

For Carbon Potentialoption, use Input 1 as theCarbon Probe input.

Figure 2-5 Input #1/#2 Connections

Installation


Input 2 JumperTable 2-2 Input 2 Jumper Selections

JumperLocation

W1W2

Power/Input PWA

2nd Input

24162

JumperPosition

W1 W2

Input TypesAvailable

Slidewire Thermocouple, RTD, mV,Radiamatic, Carbon,Oxygen, 4-20 mA, 0-20mA, 1-5 V, 0-5 V

Time Proportional OutputThe three types of Time Proportional outputs available on the UDC 3300 are shownin the following figures.The Alarm wiring connections are the same for all three outputs.For Control and Alarm Relay Contact information, see Table 2-3 and Table 2-4.Figure 2-6 shows the Output and Alarm wiring connections for models withElectromechanical Relay Output.

1 Alarm #2 is not available with Time Proportional Duplex or Three Position StepControl or Position Proportional Control or Current/Time Duplex.

2 Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and2.5 Amps at 240 Vac.

Customer should size fuses accordingly. Use FastBlo fuses only.

AlarmRelay#1

To terminal7 or 9

Outputor AlarmRelay#2

To terminal4 or 6

OutputRelay#1

N.C.

N.O.

N.O.

N.C.

N.O.

Relay Load LoadSupplyPowerTo terminal

1 or 3

Time Proportional

2

N.C.

Relay #2 LoadLoadSupplyPower

Alarm Relay #1 Load LoadSupplyPower

1

2

3

4

5

6

7

8

9

2

2

Figure 2-6 Electromechanical Relay Output – Model DC330X-EE-XXX

Installation


Time Proportional

If the load current is less than the minimum rated value of 20 mA, there may be a residual voltageacross both ends of the load even if the relay is turned off. Use a dummy resistor as shown tocounteract this. The total current through the resistor and the load current must exceed 20 mA.

1

2

3

Alarm #2 not available with Time Proportional Duplex or Three Position Step Control or PositionProportional control.Solid State relays are rated at 0.5 amps. Customer should size fuses accordingly. Use Fast Blofuses only.Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac.Customer should size fuses accordingly. Use Fast Blo fuses only.

WARNING: Only connect Vac to solid state relays.

4

AlarmRelay#1

OutputRelay#1

To terminal7 or 9

OutputRelay#2

AC LoadSupplyPowerRelay Load

Dummy Resistor

N.O.

N.O.

AC LoadSupplyPowerRelay Load

Dummy Resistor 1

1

3

3

2

1

2

3

4

5

6

7

8

9

N.O.

N.C.AC LoadSupplyPower

Alarm Relay #1 Load

4

Alarm 22

1

Figure 2-7 Solid State (SS) Relay Output — Model DC33X-AA-XX

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

AC

– +

Solid StateRelay

+

+

–

–

Green

White

Black

Output 1

1

Output 2

L2/N

L1 HOTLOAD

1 External solidstate relays arerated at 15 amps@25°C deratedto 10 amps at55°C. Customershould size fusesaccordingly. UseFast Blo fusesonly.

Figure 2-8 10-amp SS External Relay Output — Model DC330X-SS-XX

Installation


Customer SuppliedSolid State Relay

Customer SuppliedElectromechanical Relay

To terminal4 or 6

–

++

–

+

–

+

–

Customer SuppliedElectromechanical Relay

–

+

+

–

AlarmRelay#1

To terminal7 or 9

AlarmRelay#2

AlarmRelay#1

To terminal7 or 9

To terminal4 or 6

–

+

+

–

Customer SuppliedSolid State Relay

–

+

AlarmRelay#1

To terminal7 or 9

Output #2

AlarmRelay#1

To terminal7 or 9

+–

+–

+–

AlarmRelay#2

Output #1

Output #1

Output #1

Output #2

Output #1

Time Proportional Simplex

Time Proportional Duplex

CAUTIONOpen collector outputs are internally powered.Connecting an external supply will damage the controller.

Alarm #2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control.

1 1

1

1

1

12 2

1

2

1

2

3

4

5

6

7

8

9

N.C.

N.C.N.O.

N.O.

1

2

3

4

5

6

7

8

9

N.C.

N.C.N.O.

N.O.

1

2

3

4

5

6

7

8

9

N.C.N.O.

1

2

3

4

5

6

7

8

9

N.C.N.O.

Alarm Relay#2 Load Load

SupplyPower


SupplyPower


SupplyPower


SupplyPower


SupplyPower


SupplyPower

24166

3

3

3 Can also use10 amp solid state relay, Part Number 30756018-003

Electromechanical relays are rated at 5 Amps @120 Vac or 30 Vdc and 2.5 Amps at 240 Vac.Customer should size fuses accordingly. Use Fast Blo fuses only.

4

4

4

4

4

4

4

Figure 2-9 Open Collector Output — Model DC330X-TT-XXX

Installation


Current Output/Universal OutputFigure 2-10 shows the Output and Alarm wiring connections for models with CurrentOutput and two-relay outputs (Model DC330X-KE-XXX).

+

ATTENTION:All current outputs areisolated from eachother, case ground, andall inputs.

Controller Load0–1000 Ohms

–

Current Output4–20 mA

N.C.

N.O.

N.O.

N.C.

For Duplex CurrentOutput use AuxiliaryOutput for Output 2(cool) (see Figure 2-14).

To terminal7 or 9

Output#1or

Alarm#2Relay

To terminal4 or 6

LoadSupplyPower

Output or AlarmRelay 2 Load

LoadSupplyPower

Output or AlarmRelay 3 Load

Output#2or

Alarm#1Relay

See Table 2-3 for relay terminalconnections for Output Algorithmselected.

1

2

3

4

5

6

7

8

9

Electromechanical relays are rated at 5 Amps @120 Vac or 2.5 Amps at 240 Vac.Customer should size fuses accordingly. Use Fast Blo fuses only.Relays are NOT available on DC330X-C0-

1

1

1

Figure 2-10 Current Output Current/Time Duplex, Time/Current Duplex, PositionProportional or Three Position Step Control

Figure 2-11 shows the Output and Alarm wiring connections for models with aCurrent Output (Auxiliary Output) and three Relay Outputs (ModelDC330X-EE-2XX).

Alarm Relay#116 +

17 –

N.O.

To terminal 7 or 9

Relay Load Load Supply Power

To terminal 1 or 3

Relay Load Load Supply PowerTo terminal

4 or 6

1

2

1

2

Alarm #2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control.

Electromechanical relays are rated at 5 Amps @120 Vac or 2.5 Amps at 240 Vac. Customer should size fuses accordingly. Use Fast Blo fuses only.

1

2

3

4

5

6

7

8

9

N.C.

N.O.

N.O.

N.C.

N.C.

Load Supply Power

Alarm Relay #1 Load

24160

2

2

Output Relay#2

Output Relay#1

Auxiliary Load

0-1000+

–

Connect shield to ground at one end only

All current outputs are isolated from each other, case ground, and all inputs.

Figure 2-11 Auxiliary Output and Three-Relay Output

Installation


Position Proportional OutputFigure 2-12 shows models with Position Proportional Output (ModelDC330X-EE-XXX-X2) or Three Position Step Control (Model DC330X-AA-XXX-X2).CalibrationPosition Proportional Output models must have the output calibrated afterinstallation. (See Appendix D.)Three Position Step models only require that the motor time be entered. Fullcalibration is not required.

L1

L2/N

22

23

24

25

26

27

Slidewire 100 to 1000Ωmechanically linked

to motor

Connect shield to groundat one end only

Neutral Hot

Motor PowerSupply

Open

Closed

To terminal7 or 9

Open

AlarmRelay#1

OutputRelay#1

OutputRelay#2

N.C.

N.C.

N.O.

N.O.

N.C.

N.O.

Closed

Wipe

2

1

1

2

3

Alarm #2 is not available with Position Proportional output or ThreePosition Step control.

Do not run slidewire cable in the same conduit as AC power.Electrical noise suppression may be required.

Slidewire input is not required for Three Position Step control but can beused for motor position indication.

4

3

4


SupplyPower

5 Amp Fast Blofuse

5 Amp Fast Blofuse

1

2

3

4

5

6

7

8

9

Figure 2-12 Position Proportional Output or Three Position Step—Models DC330X-EE-XXX-X2, DC330X-AA-XXX-X2

Installation


Auxiliary Output

16

17

+

–

Auxiliary Load 0 –1000Ω

+

–


For Duplex Current Output use ControlOutput for Output 1 (heat)

ATTENTION:Both current outputs (control andauxiliary) are isolated from each other,case ground, and all inputs.

Figure 2-13 Auxiliary Output Connections—Models DC330X-XX-2XX, DC330X-XX-5XX

Digital Inputs

10

1112

Digital Input Switch #1

Digital Input Switch #2


Switch Common

Figure 2-14 Digital Inputs Connections—Model DC330X-XX-XX3

Installation


Communications OptionThe Communications option is available for RS422/485/ASCII or Modbus (ModelDC330X-XX-1XX or DC330X-XX-5XX)—refer to Figure 2-15. Also refer to:

• Document #51-51-25-35 (RS422/485 ASCII) or

• Documents #51-52-25-66 and #51-52-25-70 (Modbus)

Figure 2-15 RS422/485/ASCII or Modbus Communications Option Connections

13

14

15

16

17

Master

TX+

SHD

TX–

RX+

RX–

Do not mix half andfull duplex wiring.

Do not run these lines inthe same conduit as ACpower

CAUTION

13

14

15

Master

TX–/RX–

SHD

TX+/RX+

ASCII or MODBUSRS422/485

HALF DUPLEX

To OtherCommunication

Instruments(maximum 31)

SHD

TX+/RX+

TX–/RX–

ASCIIRS422/485

FULL DUPLEXRX+

SHD

RX–

TX+

TX–

120 OhmResistor

To OtherCommunication

Instruments(maximum 31)

120 Ohm Resistoron Last Leg

120 OhmResistor

120 OhmResistor

120 Ohm Resistoron Last Leg

1

1

1

Use shielded twisted paircables (Belden 9271Twinax or equivalent)

Installation


Transmitter Power for 4-20 mA 20 Wire Transmitter—Using Open Collector Alarm 2 Output

The wiring diagram example shown in Figure 2-16 (Model DC330X-XT-XXX)provides 30 Vdc at terminals 5 and 6 with the capability of driving up to 22 mA.If the transmitter terminal voltage must be limited to less than 30 volts, you caninsert a zener diode between the positive transmitter terminal and terminal 5. Forexample, an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc.

5

6

26

27

+

–

2-wireTransmitter

250 ohmresistor

+

–

+

–

Zener DiodeConfigure: A2S1TYPE = NONE A2S2TYPE = NONE

Figure 2-16 Transmitter Power for 4-20 mA 2-wire Transmitter Using OpenCollector Alarm 2 Output—Model DC330X-XT-XXX

Transmitter power for 4-20 mA 20 wire Transmitter—Using Auxiliary OutputThe wiring diagram example shown in Figure 2-17 (Model DC330X-XX-2XX orDC330X-XX-5XX) provides 30 Vdc at terminal 16 with the capability of driving up to22 mA.If the transmitter terminal voltage must be limited to less than 30 volts, you caninsert a zener diode between the positive transmitter terminal and terminal 16. Forexample, an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc.

16

1726

27

+

–

2-wireTransmitter

250 ohmresistor

+

–+

–

Zener Diode

Configure: AUX OUT=OUTPUTAuxiliary Output Calibration:

ZERO VAL = 4095SPAN VAL = 4095

Figure 2-17 Transmitter Power for 4-20 mA 2-wire Transmitter Using AuxiliaryOutput—Model DC330X-XX-2XX or DC330X-XX-5XX

Installation


Control Relays

ATTENTION

Control relays operate in the standard control mode: i.e., energized when output state ison.

Table 2-3 Control Relay Contact Information

Unit Power Control RelayWiring

Control RelayContact

#1 or #2 OutputIndicator Status

N.O. OpenOff

N.C. ClosedOff

N.O. OpenClosed

OffOn

OnN.C. Closed

OpenOffOn

Alarm Relays

ATTENTION

Alarms relays are designed to operate in a failsafe mode; i.e., de-energized during alarmstate. This results in alarm actuation when power is OFF or when initially applied, until theunit completes self-diagnostics. If the unit loses power, the alarms will function.

Table 2-4 Alarm Relay Contact Information

VariableNOT in Alarm State

Variablein Alarm StateUnit

Power

AlarmRelayWiring Relay

ContactIndicators

RelayContact

Indicators

N.O. Open OpenOff

N.C. ClosedOff

ClosedOff

N.O. Closed OpenOn

N.C. OpenOff

ClosedOn

Installation


Configuration


3. Configuration

3.1 Overview

The controller is pre-configured at the factory for typical controller settings for aheating process except the input type and output algorithm must be configured tomatch your process. The controller must also be tuned. See subsection 4.12.

To assist you in the configuration process, there are prompts that appear in theupper and lower displays. These prompts let you know what group of configurationdata (Set Up prompts) you are working with and also, the specific parameters(Function prompts) associated with each group.

Figure 3-1 shows you an overview of the prompt hierarchy. As you will see, theconfiguration data is divided into 12 main Set Up groups plus prompts for calibrationand prompts that show the status of the continuous background tests that are beingperformed.

Figure 3-1 Prompt Hierarchy

Set Up Group Function Prompts

TUNING PROP BDor GAIN

GAINVALn RATE MIN RSET MINor

RSET RPM

MAN RSET PROPBD2or

GAIN 2

RATE2MIN RSET2MINor

RSET2RPM

CYC SECor

CYC SX3

CYC2 SECor

CYC2 SX3

SECURITY LOCKOUT AUTO MAN SP SEL RUN HOLD

SP RAMP SP RAMP TIME MIN FINAL SP SP RATE EU/HR UP EU/HR DN SP PROG STRT SEG

END SEG RAMPUNIT RECYCLES SOAK DEV PROG END STATE ToBEGIN SEGxRAMPor

SEGxRATE*

SEGx SP* * x = 1 to 12. Program concludes after segment 12

ACCUTUNE FUZZY ACCUTUNE AT ERROR

ALGORTHM CONT ALG TIMER PERIOD START L DISP INP ALG1 MATH K CALC HI

CALC LO ALG1 INA ALG1 INB ALG1 INC ALG1BIAS PCT CO

OUT ALG OUT ALG 4-20 RNG RLYSTATE RLY TYPE

Configuration


Set Up Group Function Prompts

INPUT 1 IN1 TYPE XMITTER1 IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER 1 BURNOUT1

EMISSIV1

INPUT 2 IN2 TYPE XMITTER2 IN2 HI IN2 LO RATIO 2 BIAS IN2 FILTER 2 BURNOUT2

EMISSIV2

CONTROL PV SOURC PID SETS SW VALUE LSP’S RSP SRC AUTOBIAS SP TRACK PWRMODE

PWR OUT SP HiLIM SP LoLIM ACTION OUT RATE PCT/M UP PCT/M DN OUTHiLIM

OUTLoLIM I Hi LIM I Lo LIM DROPOFF DEADBAND OUT HYST FAILMODE FAILSAFE

MAN OUT AUTO OUT PBorGAIN MINorRPM

OPTIONS AUX OUT 4 mA VAL 20mA VAL DIG IN 1 DIG1 COM DIG IN 2 DIG2 COM

COM ComSTATE Com ADDR SHEDENAB SHEDTIME PARITY BAUD DUPLEX WSFLOAT

TXDELAY SHEDMODE SHEDSP UNITS CSP RATO CSP BIAS LOOPBACK

ALARMS A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL A1S1TYPE A1S2 TYPE A2S1TYPE A2S2TYPE

A1S1 H L A1S1 EV A1S2 H L A1S2 EV A2S1 H L A2S1 EV A2S2 H L A2S2 EV

AL HYST ALM OUT1 BLOCK

DISPLAY DECIMAL TEMPUNIT PWR FREQ RATIO 2 LANGUAGE

CALIB USED FOR FIELD CALIBRATION

STATUS VERSON FAILSAFE RAM TEST CONFTEST CALTEST FACT CRC

Configuration


3.2 Configuration Procedure

Each of the Set Up groups and their functions are pre-configured at the factory. Thefactory settings are shown in Table 3-2 through Table 3-13. Follow the procedure inTable 3-1 if you want to make changes to any of these selections or values. Recordyour selections on the Configuration Record Sheet found in Appendix C.

Table 3-1 Configuration Procedure

Step Operation Press Result

1 Select Set Upmode

SET UP Upper Display: SET UP

Lower Display: TUNING (This is the first Set Upgroup title.)

2 Select any SetUp group

SET UP Sequentially displays the other Set Up group titles.You can also use the [] [] keys to scan the SetUp groups in both directions. Stop at the Set Upgroup title that describes the group of parametersyou want to configure. Then proceed to the nextstep.

3 Select a Functionparameter

FUNCTION Upper Display: Shows the current value orselection for the first Function prompt of theselected Set Up group.

Lower Display: Shows the first Function promptwithin that Set Up group.

Sequentially displays the other function prompts ofthe selected Set Up group. Stop at the functionprompt that you want to change, then proceed tothe next step.

4 Change the valueor selection

or Increments or decrements the value or selectionthat appears for the selected function.

If the display flashes, you are trying to make anunacceptable entry.

5 Enter the valueor selection

FUNCTIONor

SET UP

This key selects another Function prompt.

This key selects another Set Up group.

The value or selection you have made will beentered into memory after another key is pressed.

6 ExitConfiguration

LOWERDISPLAY

Exits configuration mode and returns the controllerto the same state it was in immediately precedingentry into the Set Up mode. It stores any changesyou have made.

Configuration


3.3 Loop 1 Tuning Parameters Set Up Group

Table 3-2 Tuning Group Function Prompts

FunctionPrompt

Lower Display

FunctionName

Selections orRange of Setting

Upper Display

FactorySetting

PROP BDor

GAIN

Proportional BandorGain

0.1 to 9999%

0.001 to 1000

- -

1.000

orGAINVALn

orGain Value being used byGain Scheduling whenenabled

Read Only - -

RATE MIN Rate in Minutes 0.00 to 10.00 minutes 0.00

RSET MINor

RSET RPM

Reset in minutes/repeatorReset in repeats/minute

0.02 to 50.00 1.00

- -

MAN RSET Manual Reset –100 to 100% output 0

PROPBD2or

GAIN 2

Proportional Band 2orGain 2

0.1 to 9999%

0.001 to 1000

- -

1.000

RATE2MIN Rate 2 in Minutes 0.00 to 10.00 minutes 0.00

RSET2MINor

RSET2RPM

Reset 2 in minutes/repeatorReset 2 in repeats/minute

0.02 to 50.00 1.00

- -

CYC SECor

CYC SX3

Cycle Time (Heat) 1 to 120 20

CYC2 SECor

CYC2 SX3

Cycle Time (Cool) 1 to 120 20

SECURITY Security Code 0 to 4095 0

Configuration


FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

LOCKOUT Configuration Lockout NONECALIB+ CONF+ VIEWMAX

CALIB

AUTO MAN Manual/Auto Key Lockout DISABLENABLE

ENABLE

SP SEL Setpoint Select KeyLockout

DISABLENABLE

ENABLE

RUN HOLD Run/Hold Key Lockout DISABLENABLE

ENABLE

Configuration


3.4 SP Ramp, SP Rate, or SP Programming Set Up GroupTable 3-3 SP Ramp Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

If SP Rate and SP Programming are disabled

SP RAMP Single Setpoint RampSelection

DISABLENABLE

DISABL

TIME MIN Single Setpoint RampTime (SP Ramp enabled)

0 to 255 minutes 3

FINAL SP Sinlge Setpoint FinalSetpoint (SP Rampenabled)

Enter a value within the setpointlimits.

1000

If SP Ramp and SP Programming are disabled

SP RATE Setpoint Rate DISABLENABLE

DISABL

EU/HR UP Rate Up Value forLoop 1 (SP Rate enabled)

0 to 9999in engineering units per hour

0

EU/HR DN Rate Down Value forLoop 1 (SP Rate enabled)

0 to 9999in engineering units per hour

0

If SP Ramp and SP Rate are disabled

SP PROG*

*requires SPProgram option

Setpoint Ramp/SoakProgramming

DISABLENABLE

SP PROG must be enabled toview the remaining prompts.

DISABL

STRT SEG Start Segment Number 1 to 11(odd segment number only)

––

END SEG End Segment Number 2 to 12Always end in a soak segment(2, 4, ... 12)

––

RAMPUNIT Engineering Units forRamp Segments

TIME (hours.minutes)EU/MIN(engineeringunits/minute)EU/HR (engineering units/hour)

TIME

RECYCLES Number of ProgramRecycles

0 to 99 recycles ––

Configuration


FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

SOAK DEV Guaranteed SoakDeviation Value

0 to 99The number selected will be thePV value (in engineering units)above or below the setpointoutside of which the timer halts.

––

PROG END Program Termination State LASTSP (Hold at last setpoint inthe program)F SAFE (Manual mode/Failsafeoutput)

––

STATE Program State at ProgramEnd

DISABLHOLD

––

KEYRESET Reset SP Program DISABLTOBEGNRERUN

DISABL

HOT START Hot Start DISABLENAB

DISABL

SEG1RAMP orSEG1RATE

Segment #1 Ramp Time orSegment #1 Ramp Rate

0-99 hours.0-59 minutesEngineering units/minute orEngineering units/hour

Select TIME, EU/MIN, orEU/HR at prompt RAMPUNIT.All ramps will use the sameselection.

––

SEG2 SP Segment #2 Soak SetpointValue

Within the Setpoint limits ––

SEG2TIME Segment #2 Soak Duration 0-99 hours.0-59 minutes ––

SEG 3, 5, 7, 9 &11 RAMP

SEG 3, 5, 7, 9, &11 RATE

SEG 4, 6, 8, 10 &12 SP

SEG 4, 6, 8, 10 &12 TIME

Same as above Selections are same as above. ––

Configuration


3.5 Accutune Set Up Group

Table 3-4 Accutune Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

FUZZY Fuzzy OvershootSuppression

DISABLENABLE

DISABL

ACCUTUNE Accutune DISABLTUNE (Demand Tuning)

DISABL

AT ERROR Accutune Error Codes Read OnlyRUNING (Accutune process

in operation)NONEOUTLIMIDFAILABORTLOW PV

- -

3.6 Algorithm Data Set Up Group

Table 3-5 Algorithm Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

CONT ALG Control Algorithm ON-OFFPID APID BPD+MR3PSTEP

PID A

TIMER Timer Enable/Disable ENABLEDISABL

DISABL

PERIOD Timeout Period 00:00 to 99:59 00:01

START Start Initiation KEY (Run/Hold key)ALARM2

KEY

L DISP Lower Display Selection TI REM (time remaining)E time (elapsed time)

TI REM

Configuration


FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

INP ALG1 Input 1 Algorithm

ATTENTION All InputAlgorithms operate inengineering units exceptfeedforward whichoperates in percent ofoutput units.

PV or RSP source in theControl Set Up group mustbe set to IN AL1.

NONE CARB CW AVG CARB DF FWRD FCCFFWDMu DEW PTCARB A OXYGENCARB B

NONE

MATH K Weighted Average Ratio orK Constant for MathSelections

0.001 to 1000 floating - -

CALC HI Calculated Variable HighScaling Factor for InputAlgorithm

–999. to 9999. floating(in engineering units)

- -

CALC LO Calculated Variable LowScaling Factor for InputAlgorithm


- -

ALG1 INA Input Algorithm 1Input A Selection

INP 1INP 2LP1OUTIN AL1

- -

ALG1 INB Input Algorithm 1Input B Selection

INP 1INP 2LP1OUTIN AL1

- -

ALG1 INC Input Algorithm 1Input C Selection

NONEINP 1INP 2LP1OUTIN AL1

- -

PCT CO Percent Carbon Monoxide 0.020 to 0.350 (fractionalpercent of CO)

0.200

ALG1BIAS Input Algorithm 1 Bias -999 to 9999 floating (inengineering units)

0.000

Configuration


3.7 Output Algorithm Parameters Set Up Group

Table 3-6 Output Algorithm Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

OUT ALG Loop 1 Output Algorithm TIME Time SimplexCURRNT Current SimplexPOSITN Position ProportionalTIME D Time DuplexCUR D Current DuplexCUR TI Current /Time DuplexTI CUR Time/Current Duplex

CURRNT

4–20 RNG Current Duplex Range 100PCT50 PCT

100PCT

RLYSTATE Digital Output State at 0%Output

1OF2OF (Output relays 1 and2 are bothde-energized)

1ON2OF (Output relay 1 isenergized, outputrelay 2 isde-energized)

1OF2ON (Output relay 1 isde-energized, outputrelay 2 is energized)

1ON2ON (Output relays 1 and2 are both energized)

1OF2ON

RLY TYPE Relay Cycle TimeIncrements

MECHAN (Cycle time in onesecond increments)

SOL ST (Cycle time in 1/3second increments:1 = .33 seconds,120 = 40 seconds)

MECHAN

Configuration


3.8 Input 1 Parameters Set Up GroupTable 3-7 Input 1 Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

IN1 TYPE Input 1 Actuation Type

For Input RangeMinimum and Maximumsee Appendix E

DISABL W TC HB TC W TC LE TC H 100 PTE TC L 100 LOJ TC H 200 PTJ TC L 500 PTK TC H RAD RHK TC L RAD RINNM H 0-20mANNM L 4-20mANM90 H 0-10mVNM90 L 0-50mVNIC TC 0-5 VR TC 1-5 VS TC 0-10 VT TC H CARBONT TC L OXYGEN

0-10mV

XMITTER1 TransmitterCharacterization

B TC S TCE TC H T TC HE TC L T TC LJ TC H W TC HJ TC L W TC LK TC H 100 PTK TC L 100 LONNM H 200 PTNNM L 500 PTNM90 H RAD RHNM90 L RAD RINIC TC LINEARR TC SQROOT

LINEAR

IN1 HI Input 1 High Range Value(Linear Inputs only)


1000

IN1 LO Input 1 Low Range Value(Linear Inputs only)


0

RATIO 1 Input 1 Ratio –20.00 to 20.00(floats to 3 decimal places)

1.000

BIAS IN1 Input 1 Bias –999. to 9999.(in engineering units)

0

FILTER 1 Input 1 Filter 0 to 120 seconds 1

BURNOUT1 Burnout Protection NONE DOWNUP NO_FS

NONE

EMISSIV1 Emissivity 0.01 to 1.00 0.00

Configuration


3.9 Input 2 Parameters Set Up Group

Table 3-8 Input 2 Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

IN2 TYPE Input 2 Actuation Type

For Input RangeMinimum and Maximumsee Appendix E

DISABL NM90 L 500 PTB TC NIC TC RAD RHE TC H R TC RAD RIE TC L S TC 0-20mAJ TC H T TC H 4-20mAJ TC L T TC L 0-10mVK TC H W TC H 0-50mVK TC L W TC L 0-5 VNNM H 100 PT 1-5 VNNM L 100 LO 0-10 VNM90 H 200 PT SLIDEW

0-10mV

XMITTER2 TransmitterCharacterization

B TC S TCE TC H T TC HE TC L T TC LJ TC H W TC HJ TC L W TC LK TC H 100 PTK TC L 100 LONNM H 200 PTNNM L 500 PTNM90 H RAD RHNM90 L RAD RINIC TC LINEARR TC SQROOT

LINEAR

IN2 HI Input 2 High Range Value(Linear Inputs only)


1000

IN2 LO Input 2 Low Range Value(Linear Inputs only)


0

RATIO 2 Input 2 Ratio –20.00 to 20.00 1.000

BIAS IN2 Input 2 Bias –999. to 9999.(in engineering units)

0

FILTER 2 Input 2 Filter 0 to 120 seconds 1

BURNOUT2 Burnout Protection NONE DOWNUP NO_FS

NONE

EMISSIV2 Emissivity 0.01 to 1.00 0.00

Configuration


3.10 Loop 1 Control Parameters Set Up Group

Table 3-9 Control Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

PV SOURC Process Variable Source INP 1 IN AL1INP 2

INP 1

PID SETS Tuning Parameter Sets 1 ONLY2KEYBD2PV SW2SP SW

1 ONLY

SW VALUE Automatic SwitchoverValue

Value in engineering units withinPV or SP range limits

0.00

LSP’S Local Setpoint Source 1 ONLYTWOTHREE (Selection automaticallydisables RSP SRC)

1 ONLY

RSP SRC Remote Setpoint Source NONE IN AL1INP 2

NONE

AUTOBIAS Automatic Bias ENABLEDISABL

DISABL

SP TRACK Local Setpoint Tracking NONEPVRSP

NONE

PWR MODE Power Up Mode Recall MANUALA LSPA RSPAM SPAM LSP

MANUAL

PWR OUT TPSC Output Start-upMode

LASTF’SAFE

LAST

SP HiLIM Setpoint High Limit 0 to 100% of span input inengineering units

1000

SP LoLIM Setpoint Low Limit 0 to 100% of span input inengineering units

0

ACTION Control Output Direction DIRECTREVRSE

REVRSE

OUT RATE Output Change Rate ENABLEDISABLDoes not apply to 3 Position StepControl algorithm.

DISABL

PCT/M UP Output Rate Up Value 0 to 9999% per minute 0

Configuration


FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

PCT/M DN Output Rate Down Value 0 to 9999% per minute 0

OUTHiLIM High Output Limit –5.0 to 105% of output 100

OUTLoLIM Low Output Limit –5.0 to 105% of output 0.0

I Hi LIM High Reset Limit Within the range of output limits 100.0

I Lo LIM Low Reset Limit Within the range of output limits 0.0

DROPOFF Controller Dropoff Value –5 to 105% of output 0

DEADBAND Output Relay Deadband Time Duplex:–5.0 to 25.0%

On/Off Duplex:0.0 to 25.0%

Position Prop. and 3P Step:0.5 to 5.0%

1.0

OUT HYST Output Relay Hysteresis 0.0 to 100.0% of PV Span forOn/Off control.

0.5

FAILMODE Failsafe Mode NO LATLATCH

NO LAT

FAILSAFE Failsafe Output Value forall outputs except 3P Step

Set within the range of theoutput limits. 0 to 100%

0.0

Failsafe Output Value for3P Step

0 PCT (motor goes to closedposition)100PCT (motor goes to openposition)

- -

SW FAIL PDMR/ PositionProportional Motor Positionwhen Slidewire Fails

0 PCT (motor goes to closedposition)100PCT (motor goes to openposition)

- -

MAN OUT Power-up Preset Outputfor Manual Output

Within the range of output limits - -

AUTO OUT Power-up Preset Outputfor Automatic Output

Within the range of output limits - -

PBorGAIN Proportional Band or GainUnits

PB PCTGAIN

GAIN

MINorRPM Reset Units RPMMIN

MIN

Configuration


3.11 Options Set Up Group

Table 3-10 Options Group Function Prompt

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

AUX OUT Auxiliary Output One LoopSelection

DISABL OUTPUTINP 1 SPINP 2 LSP 1 PV CBOUTDEV IN AL1

DISABL

4mA VAL Auxiliary Output LowScaling Factor

Low scale value to represent4 mA.Value in % for output, all othersin engineering units.

0.0

20mA VAL Auxiliary Output HighScaling Factor

High scale value to represent20 mA.Value in % for output, all othersin engineering units.

0

DIG IN 1 Digital Input 1 Selections NONE MAN FSTO MAN ToLOCKTO LSP ToAoutTO 2SP TIMERTO 3SP AM STATO DIR ToTUNEToHOLD SPinitToPID2 TRACK1PV 2IN TO RSPRERUN RST FBTO RUN ToPURGToBEGN LoFIRESTOP I MAN LT

NONE

DIG1 COM Digital Input 1Combinations

DISABL +ToSP2+PID2 +ToSP1+ToDIR +RUN

DISABL

DIG IN 2 Digital 2 Input Selections Same as DIG IN 1 NONE

DIG2 COM Digital Input 2Combinations

Same as DIG1 COM DISABL

Configuration


3.12 Communications Set Up GroupIf your controller does not have this option, the prompts will not appear.

Table 3-11 Communications Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

ComSTATE Communications OptionState

DISABL MODBUSMB3K RS422

DISABL

Com ADDR Communications StationAddress

1 to 99 0

SHEDENAB Shed Enable DISABLENABL

DISABL

SHEDTIME Shed Time 0 to 255 sample periods(1 sample period = 0.333seconds)0 = No Shed

0

PARITY Parity NONEODDEVEN

Fixed at NONE when ComSTATE= MODBUS

ODD

BAUD Baud Rate 24004800960019200

2400

DUPLEX Duplex Operation HALFFULL

ATTENTION

• When ComSTATE =MODBUS, this selection isfixed at HALF.

• When the RS422/485/Auxiliaryoutput option board is installed,this selection is fixed at HALF.

HALF

Configuration


FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

WS FLOAT Word Swap Order FP B Floating Point big endianFP BB Floating Point big endian

with byte-swappedFP L Floating Point little

endianFP LB Floating Point little

endian with byte-swapped

TX DELAY Transmission Delay 1 to 500 milliseconds 1

SHEDMODE Shed Controller Mode andOutput Level

LASTTO MANFSAFEToAUTO

LAST

SHEDSP Shed Setpoint Recall TO LSPTO CSP

TO LSP

UNITS Communication Units PERCNTENG

PERCNT

CSP RATO Loop 1 Computer SetpointRatio

–20.0 to 20.0 1.0

CSP BIAS Loop 1 Computer SetpointBias

–999. to 9999.(in engineering units)

0

LOOPBACK Local Loop Back DISABLENABLE

DISABL

Configuration


3.13 Alarms Set Up Group

Table 3-12 Alarms Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

A1S1 VAL Alarm 1, Setpoint 1 Value Value in Engineering Units 90




A1S1TYPE Alarm 1, Setpoint 1 Type NONEINP 1INP 2PV (Process Variable)DEV (Deviation)OUTPUTSHEDEV ON (Event On – SP

Program)EV OFF (Event Off – SP

Program)MANUALREM SP (Remote Setpoint)F SAFE (Failsafe)PVRATE (PV Rate of Change)BREAK

NONE

A1S2TYPE Alarm 1, Setpoint 2 Type Same as A1S1TYPE NONE



A1S1 H L Alarm 1, Setpoint 1 State LOWHIGH

HIGH

A1S1 EV SP Programming EventAlarm State for Alarm 1,Setpoint 1

BEGINEND

- -


LOW

Configuration


FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting


BEGINEND

- -


HIGH


BEGINEND

- -


LOW


BEGINEND

- -

AL HYST Alarm Hysteresis 0.0 to 100.0% of output or span,as appropriate

0.1

ALM OUT1* Latching Alarm forOutput 1

NO LATLATCH

NO LAT

BLOCK Alarm Blocking DISABLBLOCK1BLOCK2BLK 12

DISABL

* For CE Conformity, Performance Criteria A, Select NO LAT

Configuration


3.14 Display Parameters Set Up Group

Table 3-13 Display Group Function Prompts

FunctionPrompt

Lower Display

FunctionName


Upper Display

FactorySetting

DECIMAL Control Loop 1 DecimalPlace

XXXXXXX.XXX.XXX.XXX

ATTENTION Auto-ranging willoccur to whichever decimalplace has been selected.

XXXX

TEMPUNIT Control Loop 1Temperature Units

DEG FDEG CNONE

NONE

PWR FREQ Power Frequency 60 HZ50 HZ

60 HZ

RATIO 2 Ratio for Input 2—Set fromthe front of the controller

DISABLENABLE

DISABL

LANGUAGE Display Language ENGLISFRENCHGERMANSPANISITALAN

ENGLIS

3.15 Calibration GroupThe prompts used here are for field calibration purposes. Refer to Section 7 -Calibration in manual #51-52-25-55 for complete information and instructions.

3.16 Status GroupThe prompts used hare are read only. They are used to determine the reason for acontroller failure. Refer to Section 9 – Troubleshooting in manual #51-52-25-55 forcomplete information.

Operation


4. Operation

4.1 How to Power Up the ControllerWhen the power is applied, the controller will run three diagnostic tests. All thedisplays will light and then the controller will go into automatic mode after 20seconds.If one or more of these tests fail, the controller will go to the Fail-safe Manual Mode,and “FAILSAFE” will flash in the lower display.If the output type is Position Proportional, and AUTO-CAL has never been done, aprompt “CAL MTR” will appear suggesting that the controller be calibrated.(See Appendix D – Position Proportional Calibration.)

Key Error

When a key is pressed and the prompt “KEY ERROR” appears in the lower display,it will be for one of the following reasons:

• parameter is not available,

• not in Set Up mode, press SET UP key first,

• key malfunction, do keyboard test.

4.2 Monitoring Your Controller

Operator Interface

The indicators and displays on the operator interface let you see what is happeningto your process and how the controller is responding. Figure 1-1 is a view of theoperator interface. A description of the displays and indicators is included.

Decimal Point Position

None, one or two decimal places are indicated on configuration. When a singledecimal position has been configured and values greater than 1000 are displayed,the right-most character is blank, but the decimal point will be lit.

Viewing the Operating Parameters

Press the LOWER DISPLAY key to scroll through the operating parameters listed inTable 4-1. The lower display will show only those parameters and their values thatapply to your specific model and the way in which it was configured.

Operation


Table 4-1 Lower Display Key Parameter Prompts

Indication Description

OUT OUTPUT #1—Output value is percent; for Three Position Step control, this isan estimated motor position when no slidewire exists.

SP LOCAL SETPOINT #1—Also current setpoint when using SP Ramp.

2SP LOCAL SETPOINT #2

3SP LOCAL SETPOINT #3

RSP REMOTE SETPOINT

1IN INPUT 1—Used only with combinational input algorithms.

2IN INPUT 2

POS SLIDEWIRE POSITION—Used only with TPSC.

CSP COMPUTER SETPOINT—When SP is in override.

DEV DEVIATION—Maximum negative display is –999.9.

PIDSETX TUNING PARAMETER SET 1—Selected set for single loop or primary loopconfiguration where X is either 1 or 2.

ET XX.XX ELAPSED TIME—Time that has elapsed on timer in Hours.Minutes.

TR XX.XX TIME REMAINING—Time that remains on timer in Hours.Minutes

RAMPXXXM SETPOINT RAMP TIME—Time remaining in the setpoint ramp in minutes.

O SK XXXX Soak # and TIME REMAINING IN SOAK

AUX AUXILIARY OUTPUT

SPn SP RATE SETPOINT—Current setpoint for setpoint rate applications

BIA BIAS—Displays the manual reset value for algorithm PD+MR.

TUNE OFF LIMIT CYCLE TUNING NOT RUNNING—Appears when Accutune is disabled.

TUNE RUN LIMIT CYCLE TUNING RUNNING—Appears when Accutune is enabled.

ToBEGIN RESET SP PROGRAM TO BEGINNING OF FIRST SEGMENT

Operation


Diagnostic Error Messages

The UDC 3300 performs background tests to verify data and memory integrity. Ifthere is a malfunction, an error message will be displayed. In the case of more thanone simultaneous malfunction, only the one with the highest priority will appear onthe lower display. A list of error messages is contained in Table 4-2. If any of theseerror messages occur, refer to Section 9 – Troubleshooting in manual #51-52-25-55for information to correct the failure.

Table 4-2 Error Messages

Prompt Description

EE FAIL Unable to write to nonvolatile memory.

INP1FAIL Two consecutive failures of input 1 integration.

INP2FAIL Two consecutive failures of input 2 integration.

SW FAIL Slidewire input failure. Position proportional control automatically switchedto TPSC.

CONF ERR Configuration Errors—Low limit greater than high limit for PV, SP, Reset,or Output.

SOOTING Input Combination Errors—Percent Carbon falls outside of “sootingboundary.”

IN1 RNG Input 1 Out-of-Range

IN2 RNG Input 2 Out-of-Range

PV RNG PV Out-of-RangePV = (PV source x PV source ratio) + PV source bias

FAILSAFE Failsafe Loop 1—Check inputs or configuration.

RV LIMIT Remote Variable Out-of-RangeRV = (RV source x RV source ratio) + RV source bias

SEG ERR Segment Error—SP Program starting segment number is less than endingsegment number.

CAL MTR Not calibrated. Perform Position Proportional calibration.

Operation


4.3 Start-up Procedure

Table 4-3 Procedure for Starting Up the Controller

Step Operation Press Action

1 Selectmanual mode

MANUALAUTO

until “MAN” indicator is ON.The controller is in manual mode.

2 Adjust theoutput

or to adjust the output value and ensure that the final controlelement is functioning correctly.

Upper Display: PV valueLower Display: OUT and the output value in %

3 Enter thelocal setpoint

LOWERDISPLAY

Upper Display: PV ValueLower Display: SP and the local setpoint value

or to adjust the local setpoint to the value at which you wantthe process variable maintained.

The local setpoint cannot be changed if the SetpointRamp function is running. “R” appears in the upperdisplay.

4 Selectautomaticmode

MANUALAUTO

until “A” indicator is ON.The controller is in Automatic mode.

The controller will automatically adjust the output tomaintain the process variable at setpoint, if the controlleris properly tuned.

5 Tune thecontroller

SET UP Tuning will be required on the first startup. First enable“TUNE” selection in the Accutune Group.

Refer to Tuning Set Up group to ensure that the properselections for PROP BD or GAIN, RATE MIN, and RSETMIN, or RSET RPM have been entered.

Use Accutune to tune the controller as follows:

1. Adjust setpoint to the desired value.

2. Switch to Automatic mode by pressing theMANUAL/AUTO key.

3. Initiate Tuning by:

• Pressing the up arrow key when the lower displayprompt shows TUNE-OFF, or

• Pressing the LOWER DISPLAY and Up arrowkeys simultaneously, or…

• Using the Digital Input, if configured.

If it is necessary to stop or abort the tuning process, pressthe MANUAL/AUTO key and the controller will return tomanual mode.

Operation


4.4 Operating ModesThe controller can operate in any of three basic modes:

• Manual

• Automatic with Local Setpoint

• Automatic with Remote Setpoint

4.5 SetpointsYou can configure the following setpoints for the UDC 3300 controller in the controlgroup.

• A single local setpoint (SP)

• Two local setpoints (SP, 2SP)

• One local setpoint and one remote setpoint (SP, RSP)

• Three local setpoints (SP, 2SP, 3SP)

• Two local setpoints and one remote setpoint (SP, 2SP, RSP)

Changing Local Setpoint 1, 2 or 3To scroll through the setpoint type menu, press and hold in the SETPOINT SELECTkey. Release when the desired active setpoint selection is displayed.

ATTENTION

“KEY ERROR” will appear in the lower display if:• You choose either local setpoint 2 or 3 or remote setpoint and your choice has not

been configured as the setpoint source.• You attempt to change the setpoint while a Setpoint Ramp is enabled.• Setpoint Ramp rate will apply to Local SP changes, if enabled.

After changing a local setpoint value, if no other key is pressed, a minimum of 30seconds time will elapse before the new value is stored in nonvolatile memory. Ifpower is removed before this time, the new setpoint value is lost and the previoussetpoint value is used at power up. If another key is pressed after changing the LSPvalue, then the value is stored immediately.

Operation


Setpoint Selection Indication

Table 4-4 Setpoint Selection Indication

Using LocalSetpoint

Using RemoteSetpoint

Using 2ndLocal Setpoint

Using 3rd LocalSetpoint

SP RSP 2SP 3SP

UpperDisplay

PV and the PVvalue

PV and the PVvalue

PV and the PVvalue

PV and the PVvalue

LowerDisplay

SP and theLocal SetpointValue

RSP andRemoteSetpoint Value

2SP and the 2ndLocal SetpointValue

3SP and the 3rdLocal SetpointValue

Annunciator None “ ” lights “ ” lights “3” lights

4.6 Using Two Sets of Tuning Constants

Select Two Sets or Gain Scheduling

Table 4-5 Procedure for Selecting Two Sets of Tuning Constants


1 SelectControl SetUp group

SET UP until you see SET UP in Upper Display and CONTROLin Lower Display.

2 FUNCTIONLOOP 1/2

until you see the function desired in the Upper Displayand PID SETS in the Lower Display.

Select PIDSETSfunction

or to select the type of PID SET.

Set Switchover Value

If you select 2PV SW or 2SP SW, you must set a value at which the sets will switchover. The procedure in Table 4-6 shows you how to set this value. This procedureassumes that you are still in the Control Set Up group from Table 4-5.

Table 4-6 Procedure for Setting Switchover Values


FUNCTIONLOOP 1/2

until you see the switchover value in the Upper Displayand SW VALUE in the Lower Display.

1 SelectSwitchovervaluefunction or to select the switchover value in the upper display.

Operation


Set Tuning Constant Values for Each Set

There are specific tuning constants that must be set for each set. The procedurebelow shows you how to access these constants and change their value.

Table 4-7 Procedure for Setting Tuning Constant Values


1 SelectTuning SetUp Group

SET UP until you see TUNING in the Lower Display

FUNCTIONLOOP 1/2

to successively display the available constants in theLower Display. The value is displayed in the UpperDisplay.

2 Select thetuningconstants

or To change the value of any of the above listed promptsin the lower display.

Switch Between Two Sets via the Keyboard (Without Automatic Switchover)

This procedure is operational only if 2 PID SETS was configured at the Control SetUp group.

Table 4-8 Procedure for Switching PID SETS from the Keyboard


1 LOWERDISPLAY

until you see the PV value displayed in the UpperDisplay and the PIDSETx in the Lower Display.

Access thePID setdisplay

or to change PIDSET1 to PIDSET2 or vice versa.

You can use Accutune on each set.

Operation


4.7 Alarm Setpoints

Procedure for Displaying the Alarm Setpoints

Table 4-9 Procedure for Displaying or Changing the Alarm Setpoints


1 Access theAlarm SetUp group

SET UP until you see ALARMS in the Lower Display.

FUNCTIONLOOP 1/2

to successively display the alarm setpoints and theirvalues.

2 Access theAlarmSetpointValues or to change any alarm setpoint value you select in the

upper display.

3 Return tonormaloperation

LOWERDISPLAY

4.8 Three Position Step Control AlgorithmThe Three Position Step Control algorithm (Loop 1 only) allows the control of a valve(or other actuator) with an electric motor driven by two controller output relays; oneto move the motor upscale, the other to move it downscale, without a feedbackslidewire linked to the motor shaft. Accutune TUNE operates with this algorithm.

Displaying the Motor Position

Table 4-10 Procedure for Displaying the 3PSTEP Motor Position


1 Access thedisplays

LOWERDISPLAY

until you see the PV Value in the Upper Display andeither POS or OUT in the Lower Display.

Operation


4.9 Input Math AlgorithmsIf selected via Math options, this controller has one input algorithm available. Thealgorithm can be configured to provide a derived (calculated) PV or a derivedremote setpoint. Up to three inputs may be applied to the calculation.Standard functionality:

• Basic models (DC330B) contain as standard: Weighted Average,Feedforward Summer, Feedforward Multiplier.

Input Algorithm SelectionsAlgorithm selections are made in Section 3 – Configuration. The following functionprompt can be found in the Algorithm Set Up group:

IN ALG1This selection includes the following algorithms:

Weighted AverageFeedforward SummerFeedforward MultiplierCarbon Potential (several types)Dewpoint

Input A, Input B, and Input C selections for these formulas are found in Section 3 –Configuration; Set Up group ALGORTHM, under the following function prompts:

ALG1 INAALG1 INBALG1 INC

Operation


4.10 Digital Input Option (Remote Switching)The Digital Input option detects the state of external contacts for either of two inputs.On contact closure, the controller will respond according to how each digital input isconfigured. Make your selection under the Option Set Up group function prompt“DIG IN1” or “DIG IN2.” See Section 3 – Configuration in manual #51-52-25-55.

Table 4-11 Digital Input Option Action on Contact Closure

DIG IN1 orDIG IN2

Selections

Display Indication Action on Contact Closure

Returns (toggles) to original state when contactopens, unless otherwise noted.

None DI 1 2 always off* No Digital Input selection

TO MAN MAN blinks Puts the controller into manual mode.

TO LSP Puts the controller into local setpoint 1.

TO 2SP RSP annunciatorblinks

Puts the controller into local setpoint 2.

TO 3SP RSP annunciatorblinks

Puts the controller into local setpoint 3.

TO DIR Selects direct controller action.

ToHOLD H blinks Suspends setpoint program or setpoint ramp operation.

ToPID2 PIDSET2 in lowerdisplay

Selects PID set 2.

PV 2IN II (II blinks)IN

Selects the PV to equal Input 2.

RERUN Resets the Setpoint Program back to the beginning of thefirst segment in the program and leaves the program inthe same Run Or Hold mode that it was in when the DIclosed. Opening the DI has no further effect.

TO RUN R indicator blinks Starts a stopped SP Program.

ToBEGN Resets the Setpoint Program back to the beginning of thefirst segment in the program and places the program intothe Hold mode.

STOP I Disables PID Integral (I) action.

MAN FS MAN blinks Unit goes to manual mode, output goes to the failsafevalue.

ToLOCK LOCKED when akey is pressed

Disables all keys.

ToAout Output is forced to value set at control prompt “AUTOOUT” when controller is in automatic mode.

Operation


DIG IN1 orDIG IN2

Selections

Display Indication Action on Contact Closure

Returns (toggles) to original state when contactopens, unless otherwise noted.

TIMER Timer clock ( )and time appear inlower display.

Starts timer (momentary). Reopening switch has noeffect.

AM STA Causes switch to Auto Manual Station mode.

ToTUNE TUNE ON in lowerdisplay

Starts the Accutune process.

SPinit Forces the SP to initialize at the current PV value.

TRACK1 O blinks Allows Output 1 to track Input 2.

TO RSP RSP annunciatorblinks

Selects remote setpoint, if enabled.

RST FB Allows Input 2 to override the internal reset value,providing external reset feedback.

ToPURG MAN blinks andoutput value showsin lower display

Forces loop to manual mode with the output values set tothe Output High Limit configuration.

LoFIRE MAN blinks andoutput value showsin lower display

Forces loop to manual mode with the output set to theOutput Low Limit configuration.

MAN LT Forces loop to manual mode, latched. Opening DI has noeffect on Mode. UDC remains in manual mode.

Keyboard OperationFront panel keys have no effect on the digital input action in the closed state.

Digital Inputs 1 and 2 Combination Selections

Table 4-12 Digital Input Combinations “DIG IN1” or “DIG IN2”

Selections used inCombination with “DIG IN1” or “DIG

IN2”

Display Indication Action on contact closure

Returns (toggles) to original statewhen contact opens.

+PID2 PIDSET 2 in lower display Selects PID set 2.

+ToDIR Puts the controller into direct action.

+ToSP2 RSP blinks Selects the second local setpoint.

+ToSP1 Selects the local setpoint.

+RUN R indicator blinks Starts or restarts RUN of SP RMP/PROG.

Operation


4.11 Fuzzy Overshoot SuppressionFuzzy Overshoot Suppression minimizes overshoot after a setpoint change or aprocess disturbance. This is especially useful in processes that experience loadchanges or where even a small overshoot beyond the setpoint may result in damageor lost product.

ConfigurationTo configure this item, refer to Section 3 – Configuration:

• Set Up Group ACCUTUNE• Function Prompt FUZZY• Select ENABLE or DISABL ( or )

4.12 AccutuneDemand Tuning is available for the UDC3300 Basic Models.

• (TUNE) Demand Tuning—Tuning is done on demand by pressing the LOWER DISPLAY and keys simultaneously, by selecting prompt “TUNE” in the lower display, via digital input.

ConfigurationTo configure this item, refer to Section 3 – Configuration.

Rules and Regulations• TUNE On Demand tuning will work for all control algorithms except ON/OFF.

Process line out is not required.

• TUNE On Demand tuning works for integrating processes.

• Tuning is done in automatic mode.

• Tuning can be monitored or reconfigured using communications option.

• Tuning can be enabled via digital inputs.

• Tuning can be aborted by going to manual mode or disabling via configuration.

• When tuning is in progress, a large T appears in the upper display anddisappears as soon as tuning is completed.

• Setpoint changes can be made during operation. The setpoint at the time tuningstarts is captured and Tune runs until completion, then proceeds to the new SPvalue following the completion of tuning.

Operation


Starting TUNE (Demand Tuning)After TUNE has been enabled use the following procedure to start tuning.

Table 4-13 Procedure for Starting TUNE (Demand) Tuning

Step Action

1 Set the setpoint to the desired value.

2 Switch to Automatic mode by pressing the Manual/Auto key.

3 Initiate Tuning by:

• pressing the key when the lower display prompt = TUNE-OFF,

• pressing the Lower Display and keys simultaneously, or

• using the digital input, if configured.

Aborting Tuning

If it is necessary to stop or abort the tuning process, press the MANUAL/AUTO keyand the controller will return to manual mode. You can also disable TUNE in theACCUTUNE Set Up group.

Tune for Duplex (Heat/Cool)

TUNE can be done for applications using duplex (heat/cool) control. During tuning,Accutune requires that setpoint 1 will cause a Heating demand, and then thecalculated tuning parameters will be automatically entered as PID set 1. Likewise, itrequires that tuning at local setpoint 2 will cause a Cooling demand, and then thecooling parameters will be entered as PID set 2.The tuning sequence will cycle the controller’s output two full cycles between thehigh output limit and 50% for HEAT or between 50% and the low output limit forCOOL while allowing only a small process variable change above and below thesetpoint during each cycle.

Configuring TUNE for Duplex (Heat/Cool)

To configure this item, refer to Section 3 – Configuration.

Operation


Using TUNE at Start-Up for Duplex (Heat/Cool)

Table 4-14 Procedure for Using TUNE at Start-up for Duplex

Step Action

1 Heat Zone:

• Adjust Local Setpoint 1 to a value within the Heat zone.

• Put the controller in Automatic mode.

• Press the Lower Display and keys simultaneously to initiate Heat tuning.

The output will cycle between 50% and 100% (or high output limit). A large Tappears in the upper display until tuning is completed and final Heat parametersare entered for PID set 1 in the Tuning group.

2 Cool Zone:

• Adjust Local Setpoint 2 to a value within the Cool zone.

• Put the controller in Automatic mode.

• Press the Lower Display and keys simultaneously to initiate Cool tuning.

The output will cycle between 0 % and 50 % (or low output limit). A large Tappears in the upper display until tuning is completed and final Cool parametersare entered for PID set 2 in the Tuning group.

4.13 Entering a Security CodeThe level of keyboard lockout may be changed in the Set Up mode. However,knowledge of a security code number (0 to 4095) may be required to change fromone level of lockout to another. When a controller leaves the factory, it has asecurity code of 0, which permits changing from one lockout level to another withoutentering any other code number.If you require the use of a security code, select a number from 0001 to 4095 andenter it when the lockout level is configured as NONE. Thereafter, that selectednumber must be used to change the lockout level from something other than NONE.

CAUTION Write the number on the Configuration Record Sheet in Appendix C soyou will have a permanent record.

Table 4-15 Procedure to Enter a Security CodeStep Operation Press Result

1 Enter Set UpMode

SET UP Upper Display = SET UPLower Display = TUNING

2 Select any SetUp Group

FUNCTIONLOOP 1/2

Upper Display = 0Lower Display = SECUR

3 Security CodeEntry

or To enter a four digit number in the upper display (0001 to4095)This will be your security code.

Setpoint Rate/Ramp/Soak Program Operation


5. Setpoint Rate/Ramp/Soak Program Operation

5.1 Setpoint Ramp Rate

IntroductionWhen you have configured a Setpoint Ramp Rate, it will apply immediately to anylocal setpoint change.

Configuration CheckMake sure you:

• enable SP RATE

• disable SP RAMP and SP PROG

• set an upscale or downscale rate value

ATTENTION

A value of 0 will imply an immediate change in setpoint; that is, NO RATE applies. SeeSection 3.4 for details.

OperationWhen a local setpoint change is made, the controller will ramp from the originalsetpoint to the new one at the rate specified. This changing (current) setpoint can beviewed as SPn on the lower display.

Press the LOWER DISPLAY key until you see SPn and the setpoint value in thelower display.

5.2 Single Setpoint RampIntroduction

When you have configured a single setpoint ramp, it will occur between the currentlocal setpoint and a final local setpoint over a time interval of from 1 to 255 minutes.You can RUN or HOLD the ramp at any time.

Configuration CheckMake sure you:

• enable SP RAMP

• disable SP RATE and SP PROG

• set the ramp time in minutes

• set the final setpoint valueSee Section 3.4 for details.



Operation

Running a Setpoint Ramp includes enabling, starting, holding, viewing the ramptime, and ending the ramp.

Table 5-1 Procedure for Running a Setpoint Ramp


1 Enable the SetpointRamp function

SET UP until you see SET UP in the Upper Displayand SP RAMP in the Lower Display.

FUNCTIONLOOP 1/2

You will see DISABL or ENABLE in the UpperDisplay and SP RAMP in the Lower Display

until you see ENABLE in the Upper Display.

2 Put the controllerinto Automatic mode

MANUALAUTO

until “A” indicator is ON and you will see:H and the PV value in the Upper Display. SPand the present setpoint value in the LowerDisplay.

3 Set Start Setpoint or until the start setpoint value you desire isindicated in the lower display:

4 Start the Ramp RUNHOLD

You will see R and the PV value in the UpperDisplay and SP and the changing setpointvalue in the Lower Display.

5 Hold/Run the Ramp RUNHOLD

This holds the ramp at the current setpointvalue. (SP can then be changed by the and keys.)

Press again to continue run.

ATTENTION Any time the local setpoint isdifferent from the final setpoint value and theRUN/HOLD key is pressed, the ramp willstart again.

6 View the remainingramp time

LOWERDISPLAY

until you see: R or H and the PV value in theUpper Display. RAMP time remaining in theLower Display.

7 End the Ramp When the final setpoint is reached, the“R” changes to “H” in the upper display andthe controller operates at the new setpoint.

8 Return to normaloperating mode

After the SP Ramp has completed, disablethe SP RAMP function, then press theLOWER DISPLAY key.



5.3 Setpoint Ramp/Soak Programming Option

IntroductionSetpoint Ramp/Soak Programming lets you configure six ramp and six soaksegments to be stored for use as one program or several small programs. Youdesignate the beginning and end segments to determine where the program is tostart and stop.

Review Program Data and ConfigurationThe procedure for programming is straightforward and aided by prompts. Wesuggest that you read Table 5-2 which lists the program contents with anexplanation of each to aid in configuration. Then refer to Section 3.4 – SP Ramp, SPRate, or SP Programming Set Up Group to enable and configure the setpointprogram.

ATTENTION

SP RATE and SP RAMP must be disabled to enable SP PROG (Setpoint Programming).

Fill Out the WorksheetReferring to the example in Figure 5-1, draw a Ramp/Soak Profile on the worksheetprovided in Figure 5-2 and fill in the information for each segment. This will give youa record of how the program was developed.

OperationSee Table 5-3 to run/monitor the program.

Power Outage

ATTENTION

If power is lost during a program, upon power-up the controller will be in hold and thesetpoint value will be the setpoint value prior to the beginning of the setpoint program. Theprogram is placed in hold at the beginning of the first segment in the program. The modewill be as configured under PWR MODE in the Control function group.



Table 5-2 Program Contents

Contents Definition

RampSegments

A ramp segment is the time it will take to change the setpoint to the nextsetpoint value in the program.

• Ramps are odd number segments.• Ramps are configured in either Time or Engineering Units per Minute

or Engineering Units per Hour (see Ramp Unit below.)NOTE: Entering "0" will imply an immediate step change in setpoint to thenext soak.

Ramp Unit The Ramp Unit selection determines the engineering data units for the rampsegments. The selections are:

• TIME = Hours:Minute (XX:XX) (Range: 0-99 hrs:0-59 min.)• EU/MIN = Degrees/Minute or EU/HR = Degrees/Hour

(Range:0 to 999)

SoakSegments

A Soak Segment is a combination of soak setpoint (value) and a soakduration (time).

• Soaks are even number segments.• The soak setpoint range value must be within the setpoint high and

low range limits in engineering units.• Soak time is the duration of the soak and is determined in:

TIME – Hours.Minutes Range: 0-99hrs.59min.

Start Segment This designates the number of the first segment (Odd number).Range: 1 to 11

End Segment This designates the number of the last Soak segment (Even Number).Range: 2 to 12

RecycleNumber

This number allows the program to recycle to a specified number of timesfrom beginning to end. Range: 0 to 99

GuaranteedSoak

Each soak segment can have a deviation value of from 0 to ±99 whichguarantees the value for that segment. The value is the number inengineering units, above or below the setpoint, out side of which the timerhalts. Range: 0 to ±99Soak deviation values >0 guarantee that the soak segment's processvariable is within the ± deviation for the configured soak time. Whenever the± deviation is exceeded, soak timing is frozen.The guaranteed soaks feature is disabled whenever the deviation value isconfigured to 0.

Program State This selection determines whether the program is in the Hold state orDisabled after completion of the program.

ProgramTerminationState

This function determines the status of the controller upon completion. Theselections are:

• LASTSP = controls to last setpoint and last control mode• F SAFE = manual mode, failsafe output



Contents Definition

Hot Start This function determines whether LSP1 or PV is used as the setpoint whenthe program is initially changed from HOLD to RUN. The selections are:

• DISABL = present LSP1 is default setpoint

• ENABL = present PV value is used as beginning setpoint value forthe ramp segment

Reset Programto Beginning

When enabled, this selection allows you to reset the program to thebeginning or rerun it from the keyboard.



500

400

200

300

°F

Time/ Hours 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

SEG 2SEG 3

SEG 4

SEG 5

SEG 6

SEG 7

SEG 8

SEG 9

SG 10

SG 11

SG 12SEG 1

22624

Figure 5-1 Ramp/Soak Profile Example

Prompt Function Segment Value Prompt Function Segment Value

STRT SEG Start Seg. 1 SEG4TIME Soak Time 4 1 hr.

END SEG End Seg. 12 SEG5RAMP Ramp Time 5 1hr.:30min.

RAMP UNIT Engr. Unitfor Ramp

TIME SEG6 SP Soak SP 6 250

RECYCLES Number ofRecycles

2 SEG6TIME Soak Time 6 3hr.:0min.

SOAK DEV DeviationValue

0 SEG7RAMP Ramp Time 7 2hr.:30min.

PROG END ControllerStatus

LAST SP SEG8 SP Soak SP 8 500

STATE ControllerState at end

HOLD SEG8TIME Soak Time 8 0hr.:30min.

KEYRESET Reset SPProgram

DISABL SEG9RAMP Ramp Time 9 0

HOTSTART PV HotStartProgramInitializationor power upin SPP

DISABL SG10 SP Soak SP 10 400

SEG1RAMP Ramp Time 1 1 hr. SG10 TIME Soak Time 10 0hr.:30min.

SEG2 SP Soak SP 2 300 SG11RAMP Ramp Time 11 3hr.:30min.

SEG2TIME Soak Time 2 1hr.:30min. SG12 SP Soak SP 12 200

SEG3RAMP Ramp Time 3 1hr. SG12TIME Soak Time 12 0hr.:30min.

SEG4 SP Soak SP 4 400



Program Record SheetDraw your ramp/soak profile on the record sheet shown in Figure 5-2 and fill in theassociated information in the blocks provided. This will give you a permanent recordyour program and will assist you when entering the setpoint data.

22625

Figure 5-2 Program Record Sheet

Prompt Function Segment Value Prompt Function Segment Value

STRT SEG Start Seg. SEG4TIME Soak Time 4

END SEG End Seg. SEG5RAMP Ramp Time 5

RAMPUNIT Engr. Unit for Ramp SEG6 SP Soak SP 6

RECYCLES Number of Recycles SEG6TIME Soak Time 6

SOAK DEV Deviation Value SEG7RAMP Ramp Time 7

PROG END Controller Status SEG8 SP Soak SP 8

STATE ControllerState at end

SEG8TIME Soak Time 8

KEYRESET Reset SP Program SEG9RAMP Ramp Time 9

HOTSTART PV Hot Start ProgramInitialization or powerup in SPP

DISABL SG10 SP Soak SP 10

SEG1RAMP Ramp Time 1 SG10 TIME Soak Time 10

SEG2 SP Soak SP 2 SG11RAMP Ramp Time 11

SEG2TIME Soak Time 2 SG12 SP Soak SP 12

SEG3RAMP Ramp Time 3 SG12TIME Soak Time 12

SEG4 SP Soak SP 4



Run/Monitor FunctionsTable 5-3 lists all the functions required to run and monitor the program.

Table 5-3 Run/Monitor Functions

Function Press Result

Set the LocalSetpoint

SETPOINTSELECT

Lower Display: SP

or to set the Local Setpoint value to where you want theprogram to start out.

Run State RUNHOLD

Initiates the setpoint program. An "R" appears in the upperdisplay indicating that the program is running.

Hold State RUNHOLD

Holds the setpoint program. An "H" appears in the upperdisplay indicating that the program is in the HOLD state.

The setpoint holds at the current setpoint.

External Hold

DI = To HOLD”

If Remote Switching (Digital Input option) is present onyour controller, contact closure places the controller in theHOLD state, if the setpoint program is running. The "H" inthe upper display will blink indicating external hold is ineffect. Contact reopening runs program.

NOTE: The keyboard takes priority over external switch forthe RUN/HOLD function.

Changing aSegment While inHold

or These keys will operate and allow you to change thesegment number while in HOLD. If a different segment isselected, it will be started at the beginning when placed inRUN. If the original segment is brought back, the programwill continue from the point placed in HOLD.

NOTE: Changing a segment number may affect thealarms/events.

External ProgramReset

“To BEGN”

If Remote Switching (Digital Input option) is present onyour controller, contact closure resets the SP Programback to the start of the first segment. Program cyclenumber is not affected.

Reopening the contact has no effect and places theprogram in HOLD mode.

The setpoint is changed to what the setpoint was when theprogram was first started.

RUNHOLD

restarts the Setpoint Program.



Function Press Result

Keyboard Reset LOWERDISPLAY

until you seeLower Display: ToBEGN

Press key to reset program to beginning at Hold state.

Viewing thePresent Ramp orSoak SegmentNumber and Time

LOWERDISPLAY

until you seeUpper Display: "R" and the PV valueLower Display: Ramp segments: # RA XX.XX

Soak segments: # SK XX.XX

# indicates the segment number (Ramp–odd only,Soak–even only)

XX.XX Ramp Time – Hours.MinutesRamp Rate – EU/MIN or EU/HRSoak Time – Hours.Minutes

Viewing theNumber of CyclesLeft in theProgram

LOWERDISPLAY

until you seeUpper Display: "R" and the PV valueLower Display: RECYC XX

Number of cycles remaining in the setpoint program.XX = 0 to 99

End Program When the final segment is completed, the "R" in the upperdisplay either changes to "H" (if configured for HOLDstate) or disappears (if configured for disable of setpointprogramming).

The controller operates at the last setpoint in the programin automatic or will be in manual mode at the failsafeoutput.

Disable Program See Section 3.4 for details.

Environmental and Operating Conditions


6. Appendix A – Environmental and Operating Conditions

Parameter Reference Rated OperativeLimits

Transportation andStorage

AmbientTemperature

25 °C ± 3 °C77 °F ± 5 °F

15 °C to 55 °C58 °F to 131 °F

0 °C to 55 °C32 °F to 131 °F

–40 °C to 66 °C–40 °F to 151 °F

Relative Humidity 10 to 55* 10 to 90* 5 to 90* 5 to 95*

Vibration Frequency (Hz) Acceleration (g)

00

0 to 700.4

0 to 2000.6

0 to 2000.5

Mechanical Shock Acceleration (g) Duration (ms)

00

130

530

2030

Voltage (Vdc) +24 ± 1 20 to 27 20 to 27 - -

Voltage (Vac)90 to 240 Vac

24 Vac

120 ± 1240 ± 2

24 ± 1

90 to 240

20 to 27

90 to 264

20 to 27

- -- -

- -

Frequency (Hz)(For Vac)

50 ± 0.260 ± 0.2

49 to 5159 to 61

48 to 5258 to 62

- -- -

PowerConsumption

18 VA maximum (90 to 264 Vac)12 VA maximum (24 Vac/dc)

Input Accuracy ± 0.20 % of span typical (± 1 digit for display)Field calibratable to ± 0.05 % of span typical15-bit resolution typical

CE ConformitySpecial Conditions(Europe)

Shielded twisted pair cables are required for all analog I/O, processvariable, RTD, thermocouple, dc millivolt, low level signal, 4-20 mA, digitalI/O, and computer interface circuits.

Refer to 51-52-05-01, How to Apply Digital Instrumentation in SevereElectrical Noise Environments, for additional information.

* The maximum rating only applies up to 40 °C (104 °F). For higher temperatures, the RHspecification is derated to maintain constant moisture content.

Environmental and Operating Conditions


Model Selection Guide


7. Appendix B – Model Selection Guide

0D C 3 3 0Table VITable VTable IVTable IIITable IITable IKey Number

Output #1C0 =K – =E – =A – =S – =T – =Output #2 or Alarm #2– 0 =– E =– A =– S =– T =

B = Basic Controller Model

Current without Alarms or Output 2Current with Alarm 1Relay, E-M with Alarm 1Relay, SS 1 amp with Alarm 1Relay, SS 10 amp with Alarm 1Open Collector Output

NoneRelay, E-MRelay, SS 1 ampRelay, SS 10 ampOpen Collector Output

External Interface0 – – =1 – – =2 – – =

5 – – =

Software Options– 0 – =– B – =

=

NoneRS422/485 ASCII / ModbusAuxiliary Output (Loop 2 Current Output)

Auxiliary Output + RS422/485 / Modbus

Standard Functions (includes Accutune II)SPP (Basic Model)

=Digital Inputs– – 0– – 3

NoneTwo Digital Inputs

PV Input1 – =2 – =3 – =

1 6 =

Optional Input(s)– 0 =– 1 =– 2 =– 3 =

T/C, RTD, Radiamatic, mV, 0-5V, 1-5VT/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mAT/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA,0-10VCarbon, Oxygen, or Dewpoint (includes optional input)

NoneT/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mASlidewire InputT/C, RTD, Radiamatic, mV, 0-5V, 1-5V, 0-20 mA, 4-20 mA,0-10V

Options0 – – – – –=1 – – – – – =– 0 – – – – =– A – – – – =– F – – – – =– – 0 – – – =– – B – – – =– – T – – – =– – – 0 – – =– – – P – – =– – – T – – =– – – U – – =– – – – 0 – =– – – – D – =– – – – – 0 =

90 to 264 Vac Power24 Vac/dc PowerNoneCSA, FM, and ULFM and ULGray Elastomer BezelBlue Elastomer BezelTan Elastomer BezelNoneRear Terminal CoverCustomer ID TagRear Terminal Cover & TagNoneDIN Cutout AdapterNone

Manuals0 – =F – =G – =T – =S – =Certificate– 0 =– C =

EnglishFrenchGermanItalianSpanish

NoneCertificate of Conformance(F3391)

Model Selection Guide


Configuration Record Sheet


8. Appendix C – Configuration Record Sheet

Enter the value or selection for each prompt on this sheet so you will have a recordof how your controller was configured.

GroupPrompt

FunctionPrompt

Value orSelection

FactorySetting

TUNING PROP BDorGAINorGAINVALn

_________

_________

Read Only

––

1.000

––RATE MIN _________ 0.00RSET MINorRSET RPM

_________

_________

1.00

––MAN RSET _________ 0PROPBD2orGAIN 2

_________

_________

––

1.000RATE2MIN _________ 0.00RSET2MINorRSET2RPM

_________

_________

1.00

––CYC SECorCYC SX3

_________

_________

20

20CYC2 SECorCYC2 SX3

_________

_________

20

20SECURITY _________ 0LOCKOUT _________ CALIBAUTO MAN _________ ENABLESP SEL _________ ENABLERUN HOLD _________ ENABLE

SP RAMP SP RAMP _________ DISABLTIME MIN _________ 3FINAL SP _________ 1000PV HOTSTART _________

DISABL

SP RATE _________ DISABLEU/HR UP _________ 0EU/HR DN _________ 0SP PROG _________ DISABL

ACCUTUNE FUZZY _________ DISABLACCUTUNE _________ DISABLAT ERROR Read Only

GroupPrompt

FunctionPrompt

Value orSelection

FactorySetting

ALGORTHM CONT ALG _________ PID ATIMER _________ DISABLPERIOD _________ 0.01START _________ KEYL DISP _________ TI REMINP ALG1 _________ NONEMATH K _________ ––CALC HI _________ ––CALC LO _________ ––ALG1 INA _________ ––ALG1 INB _________ ––ALG1 INC _________ ––ALG1BIAS _________ ––PCT CO _________ 0.200

OUT ALG OUT ALG _________ CURRNT4-20 RNG _________ 100PCTRLYSTATE _________ 1OF2ONRLY TYPE _________ MECHAN

INPUT 1 IN1 TYPE _________ 0-10mVXMITTER1 _________ LINEARIN1 HI _________ 1000IN1 LO _________ 0RATIO 1 _________ 1.00BIAS IN1 _________ 0FILTER 1 _________ 0BURNOUT1 _________ NONEEMISSIV1 _________ 0.00

INPUT 2 IN2 TYPE _________ 0-10mVXMITTER2 _________ LINEARIN2 HI _________ 1000IN2 LO _________ 0RATIO 2 _________ 1.00BIAS IN2 _________ 0FILTER 2 _________ 0BURNOUT2 _________ NONEEMISSIV2 _________ 0.00

Configuration Record Sheet


GroupPrompt

FunctionPrompt

Value orSelection

FactorySetting

CONTROL PV SOURC _________ INP 1PID SETS _________ 1 ONLYSW VALUE _________ 0.00LSP’S _________ 1 ONLYRSP SRC _________ NONEAUTOBIAS _________ DISABLSP TRACK _________ NONEPWR MODE _________ MANUALPWR OUT _________ LASTSP HiLIM _________ 1000SP LoLIM _________ 0ACTION _________ REVRSEOUT RATE _________ DISABLPCT/M UP _________ 0PCT/M DN _________ 0OUTHiLIM _________ 100OUTLoLIM _________ 0I Hi LIM _________ 100.0I Lo LIM _________ 0.0DROPOFF _________ 0DEADBAND _________ 1.0OUT HYST _________ 0.5FAILMODE _________ NO LATFAILSAFE _________ 0.0MAN OUT _________ ––AUTO OUT _________ ––PborGAIN _________ GAINMINorRPM _________ MIN

OPTIONS AUX OUT _________ DISABL4mA VAL _________ 0.020mA VAL _________ 0DIG IN 1 _________ NONEDIG1 COM _________ DISABLDIG IN 2 _________ NONEDIG2 COM _________ DISABL

GroupPrompt

FunctionPrompt

Value orSelection

FactorySetting

COM ComSTATE _________ DISABLCom ADDR _________ 0SHEDENAB _________ DISABLSHEDTIME _________ 0PARITY _________ ODDBAUD _________ 2400DUPLEX _________ HALFWS FLOAT _________ PF bTX DELAY _________ 1SHEDMODE _________ LASTSHED SP _________ TO LSPUNITS _________ PERCNTCSP RATO _________ 1.0CSP BIAS _________ 0LOOPBACK _________ DISABL

ALARMS A1S1 VAL _________ 90A1S2 VAL _________ 10A2S1 VAL _________ 95A2S2 VAL _________ 5A1S1TYPE _________ NONEA1S2TYPE _________ NONEA2S1TYPE _________ NONEA2S2TYPE _________ NONEA1S1 H L _________ HIGHA1S1 EV _________ --A1S2 H L _________ LOWA1S2 EV _________ --A2S1 H L _________ HIGHA2S1 EV _________ --A2S2 H L _________ LOWA2S2 EV _________ --AL HYST _________ 0.1ALM OUT1 _________ NO LATBLOCK _________ DISABL

DISPLAY DECIMAL _________ XXXXTEMPUNIT _________ NONEPWR FREQ _________ 60 HZRATIO 2 _________ DISABLLANGUAGE _________ ENGLIS

Position Proportional Calibration


9. Appendix D – Position Proportional Calibration

9.1 Position Proportional Control Output CalibrationIntroduction

When the UDC 3300 controller has a Position Proportional control output, calibratethe controller so that the increase and decrease relays operate properly with respectto the position of the external feedback slidewire.

Three Position Step Control Output Models with Motor Position Indication(Model Numbers DC330X-EE-XXX-X2, DC330X-AA-XXX-02)This model must have its output calibrated per the entire procedure to ensure thedisplayed output (slidewire position) agrees with the final control element position.

Three Position Step Control Output Models without Motor Position Indication(Model Numbers DC330X-EE-XXX-X0, DC330X-AA-XXX-X0)This model only requires that the “Motor Time” be entered as shown in thecalibration procedure. FULL CALIBRATION IS NOT REQUIRED

ProcedureApply power and allow the controller to warm up 30 minutes before you calibrate.Leave all field wiring connected to the rear terminals.There are two ways in which to calibrate Position Proportional or 3 Position Stepcontrol: AUTO mode or MANUAL mode.Rules for auto mode vs manual mode

The Auto-mode selection must be done at least once before the manual modewill operate properly. Failure to use the Auto-mode procedure will prevent thecontroller from going into automatic control mode.During the Auto-mode calibration procedure, the values being displayed are usedonly to indicate if the motor is still traveling. To view the actual calibration value,use the manual mode after the Auto-mode is completed. These values can bechanged for purposes of tweaking the calibration.

Make sure LOCKOUT in Tuning Set Up group is set to NONE.For Three Position Step Control Output models without Motor Position Indication,do steps 1 and 2 only.For Position Proportional Output and Three Position Step Control Output modelswith Motor Position Indication, follow the entire calibration procedure.

ATTENTION These prompts only appear when position OUT ALG is selected. Ifmotor position for 3PSTEP is desired, first configure unit for “position.” Aftercalibration the unit can be switched to 3PSTEP.



Table 9-1 Calibration Procedure


1 EnterCalibrationMode

SETUP until you see

Upper Display: CALIBLower Display: POS PROP

2 Set MotorTraverseTime

FUNCTIONLOOP 1/2

Until you see

Upper Display: (A value)Lower Display: MTR TIME

NOTE: This is the time it takes the motor to travel from 0to 100%.

3 or until the proper motor stroke time is reached (see themotor specs or measure the time)Range of setting = 5 to 1800 Seconds

4 SelectAutomatic orManualCalibration

FUNCTIONLOOP 1/2

Until you see

You can calibrate the controller output manually or let thecontroller calibrate the output automatically.If the slidewire has never been calibrated, you must useDO AUTO first. In the “Automatic Calibration Mode” (DOAUTO), the controller relays automatically move the motorin the proper direction.If desired, however, the motor may be manuallypositioned to 0% and 100% positions. Disconnect therelay wires. Use DO MAN. In the “Manual CalibrationMode” (DO MAN), the motor does not move. Instead, theexisting 0% and 100% values may be changed with the or key.

5 or to select automatic or manual calibration.

Upper Display: DO AUTO or DO MANLower Display: POS PROP

If you select… Then…DO AUTO go to Step 6

DO MAN go to Step 8

ATTENTION When calibration is terminated, thisselection reverts to DISABL.

6 DO AUTOSet 0% value

FUNCTIONLOOP 1/2

The decrement relay is turned on to move the motor to0% position.

Upper Display: (Counts of Feedback Slidewire-0 to 3000)Lower Display: ZERO VAL

When the motor stops, the display should stop counting,then go to the next step.




7 DO AUTOSet 100 %value

FUNCTIONLOOP 1/2

The increment relay is turned on to move the motor to100 % position.

Upper Display: (Counts of Feedback Slidewire-0 to 3000)Lower Display: SPAN VAL

When the motor stops, the display should stop counting,then go to step 12.

8 DO MANSet 0 % value

FUNCTIONLOOP 1/2

You will see:

Upper Display: (The existing zero calibration value incounts)Lower Display: ZERO VAL

9 or until the desired zero value is reached in the upperdisplay.Upper Display: (The desired zero value)Lower Display: ZERO VAL

10 DO MANSet 100 %value

FUNCTIONLOOP 1/2

The controller will store the 0% value and you will see:Upper Display: (The existing span calibration value incounts)Lower Display: SPAN VAL

11 or until the desired span value is reached in the upperdisplay.Upper Display: (The desired span value)Lower Display: SPAN VALFor manual calibration, the motor does not move from itsposition prior to the start of Position Proportionalcalibration.

12 Exit theCalibrationMode

FUNCTIONLOOP 1/2

The controller will store the 100 % value.

LOWERDISPLAY

orSETUP

To exit the calibration mode.



10. Appendix E – Input Ranges

RangePV Input

°F °C

Thermocouples (Per ITS-90)BEE (low)JJ (low)KK (low)NiNiMoly (NNM68)NiNiMoly (low)NiMo-NiCo (NNM90)NiMo-NiCo (low)Nicrosil Nisil (NIC)RSTT (low)W5W26W5W26 (low)

0 to 3300–454 to 1832–200 to 11000 to 160020 to 7700 to 2400–20 to 100032 to 250032 to 126032 to 250032 to 12600 to 23720 to 31000 to 3100–300 to 700–200 to 5000 to 42000 to 2240

–18 to 1816–270 to 1000–129 to 593–18 to 871–7 to 410–18 to 1316–29 to 5380 to 13710 to 6820 to 13710 to 682–18 to 1300–18 to 1704–18 to 1704–184 to 371–129 to 260–18 to 2315–18 to 1227

Honeywell Radiamatic

Type RHType RI

0 to 34000 to 9999 max.*

–18 to 1871–18 to 9999 max.*

RTD IEC Alpha = 0.00385100 ohms100 ohms (low)200 ohms500 ohms

–300 to 1200–300 to 300–300 to 1200–300 to 1200

–184 to 649–184 to 149–184 to 649–184 to 649

LinearMilliamps

Millivolts

Volts

Carbon

Oxygen

4 to 20 mA0 to 20 mA

0 to 10 mV0 to 50 mV

1 to 5 V0 to 5 V0 to 10 V

0 to 1250 mV

–30 to510 mV

*User enters the range manually per RI type and application

Input Ranges


Sensing and ControlHoneywell11 West Spring StreetFreeport, IL 61032

51-52-25-78 0500 Printed in USA www.honeywell.com/sensing