Conair Thermolator (Tempera ture Cont ro l Un i t -TCU)

Stack Rack

Corporate Office: 724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861

U S E R G U I D E

UGH055-0316

www.conairgroup.com

Please record your equipment’smodel and serial number(s) andthe date you received it in thespaces provided.

It’s a good idea to record the model and serial number(s) of your equipment and the dateyou received it in the User Guide. Our service department uses this information, along withthe manual number, to provide help for the specific equipment you installed.

Please keep this User Guide and all manuals, engineering prints and parts lists together fordocumentation of your equipment.

Date:

Manual Number: UGH055-0316

Serial Number(s):

Model Number(s):

DISCLAIMER: Conair shall not be liable for errors contained in this User Guide or for incidental, consequen-tial damages in connection with the furnishing, performance or use of this information. Conair makes nowarranty of any kind with regard to this information, including, but not limited to the implied warranties ofmerchantability and fitness for a particular purpose.

Copy r i gh t 2016 l Cona i r l A l l r i gh t s r ese r ved

l 1-1

Thermo la to r (Tempera ture Cont ro l Un i t -TCU) S tack Rack ins t ruc t ions Conair’s Thermolator Stack Rack is designed to work with a variety ofThermolators. The stack rack is adjustable to fit different models. TheConair stack rack was specifically designed for use with Conair’s TW-V,TW-S, TW-P, TW-1, TW-2, and TW Plus Series Thermolators, but willwork with other models as well.

Refer to the attached drawing number 330040 for specific information aboutthe assembly and use of the stack rack.

• The TW-V, TW-S, and TW-P models will utilize the wheel channelsin the Wide position. In the Wide position, the bolt heads will be in the inside holes of the channels (toward the center of the rack).

• For the TW-1, TW-2, and TW-Plus models, the wheel channels will need to be in the Narrow position. In the Narrow position, the bolt heads will be in the outside holes of the channels (toward the outside of the rack).

Back side view of rackDrain

Drain Back side view of rack

1-2 l

Thermola to r (Tempera ture Cont ro l Un i t-TCU) S tack Rack ins t ruc t ions (cont inued)

Adjusting the wheel channels to Narrow positioning for your TCU

1 Locate the four nuts holding the bolts through the wheel channels. This will be underneath the tray.

2 Using a 7/16-inch wrench, and a5/32-inch Allen wrench, loosen andremove the nuts from the bolts.

3 Remove the bolts from the channels, and slide the channels so that they are in the narrow position.

4 Place the bolts back through thechannels, and tighten the lock nutonto the bolt, securing the channel inplace. The wheel channels are now inthe narrow position.

To order parts, Conair’sInstant Access 24/7 Partsand Service number is 800-458-1960. Outside the U.S., dial 814-437-6861.

To order parts, Conair’sInstant Access 24/7 Partsand Service number is 800-458-1960. Outside the U.S., dial 814-437-6861.

DrainBack side view of rack

Bent end of flange should face toward back of rack

l 1-3

Thermo la to r (Tempera ture Cont ro l Un i t -TCU) S tack Rack ins t ruc t ions (cont inued)

Safety Pin Wheel Lock

The stack rack comes equipped with two safety pins thatare used as wheel locks. These pins help to prevent theThermolator from shifting position in the track.

For TW-1, TW-2, TW-Plus, TW-V, TW-S, and TW-P (non-MedLine models), the pin should be located in theinside hole, toward the center of the stand. Back holes support TW-V, TW-S, TW-P models with medical gradecasters. Refer to the attached drawing 330040 for moreinformation.

Wheels of the TCU unit(s) should always be oriented such that the rear casters and the swivel offset are directed towardthe front of the rack. The front of the stack rack is identified as the side that has the channels extending entirely to theframework. Additionally, the front framework does not have any drilled drain holes.

RIGHT SIDE

BROKEN-OUTSECTION

37 3/8"32 3/16"

20"

15" OVERALL

30 1/2"INSIDE

11

11

11

BOTTOM

11

TOP

NOTES:

1. ALL STACK RACKS ARE TO BE ASSEMBLED WITH THE CHANNELS PER "A" PLACEMENT

AND SAFETY PINS PER "D" PLACEMENT (SEE SHEET 2, NOTE 1. FOR DETAILS).

2. MEDICAL RACK IS 1" TALLER OVERALL THAN STANDARD RACK DUE TO MEDICAL GRADE

CASTER HEIGHT. MEDICAL UNIT SHOWN.

3. RACK TRAYS ARE NOT SYMMETRICAL, POSITION DRAINS AT BACK OF RACK AS SHOWN.

4. RACK ACCOMMODATES THE FOLLOWING

THEROMOLATOR UNITS

-TW-1, TW-2, AND TW+ SERIES WITH STANDARD CASTERS

-TW-V, TW-S, AND TW-P SERIES WITH STANDARD OR MEDICAL CASTERS.

-AQUATHERM RQ SERIES

ITEM NO. QTY PART NUMBER DESCRIPTION

1 1 CHART RACK,TRAY DETAIL - TOP

2 4 CHART RACK, UPRIGHT DETAIL

3 1 CHART RACK, TRAY DETAIL - BOTTOM

4 4 CHART FORMED CHANNEL DETAIL

5 8 CHART SCREW, BUTTON HD, 1/4-20 x 5/8"

6 24 CHART SCREW, BUTTON HD, 1/4-20 x 3/4"

7 16 CHART SCREW, BUTTON HD, 5/16-18 x 5/8"

8 32 CHART LOCKNUT, 1/4-20, WHIZ LOCK

9 16 CHART LOCKNUT, 5/16-18, WHIZ LOCK

10 24 CHART WASHER, FLAT SAE 1/4

11 4 CHART SWIVEL CASTER W/BRAKE

12 4 CHART PIN, SAFETY SNAP-SQUARE 5/16 DIA

13 16 CHART WASHER, FLAT SAE 5/16

14 4 299216263 CAUTION LABEL

15 8 22711701 WASHER, RUBBER 1\4"

ITEM NUMBER

MEDICAL GRADE

STANDARD RQRACK

OFFERING33004001 33004002 33004003 ASSEMBLY P/N

ITEM 1 3350260122 3350260102 3350260102ITEM 2 3350260222 3350260202 3350260202ITEM 3 3350260322 3350260302 3350260302ITEM 4 3350260422 3350260402 3350260402ITEM 5 2190050643 2190050644 2190050643 ITEM 6 2190050653 2190050654 2190050653ITEM 7 2190050843 2190050844 2190050843ITEM 8 22300609 22300608 22300609ITEM 9 22300809 22300808 22300809

ITEM 10 22600703 22600704 22600703ITEM 11 29900546 29900521 29900521ITEM 12 29134604 29134601 29134601ITEM 13 22600803 22600804 22600803

SEE NOTE 2

16 PLACES

6. APPLY FASTENAL RTV SEALANT 63321 OR

EQUIVALENT TO INSIDE CORNERS OF TRAYS FOR

A WATERTIGHT SEAL.

5. RACK IS DESIGNED TO ONLY SUIT A THERMOLATOR UNIT WHEN THE REAR

CASTERS AND THE SWIVEL OFFSET IS DIRECTED TOWARDS THE FRONT OF THE RACK.

D

D

DWG NO.:

D

DRAWN BY:

1 OF 2

0.005

7-20-15BCGSHEET:

DATE:

The Conair Group Inc.

3300402/22/16

0.015

ADDED ASSY ARRANGEMENT NOTESBCG FORMED SHEETMETAL:REV:

STACK RACK

200 West Kensinger Drive

DXFDESCRIPTION

BCG

2/25/16

BY

XX:

NRP

104662

1/2

FRACTIONS

TW,TCU,RQ COMPATIBLE

MACHINING TOLERANCES:

Cranberry Twp., PA 16066

125

104659

NRP

1/32

ADDED SILICONE APPLICATIONFINISH:DATE

ANGLES:

ECN

DECIMAL MACHINING:

0.015D

APP

NR S

XXX:

REV

C

TM

FRONT

19"

16"

8

10

APPLIED

8 PLACES

7

4

OUTSIDE

14

14

15

12

15

14

OUTSIDE

2

1 4

4

4

APPLIED

9

7

24 PLACES

OUTSIDE

6

12

3

15

2

13

8

APPLIED

12

7

2

15

12

2

15

DRAIN HOLES

5

NOTE 6

INSIDE HOLES IN CHANNEL SECURED TO TRAY FOR

THE FOLLOWING APPLICATIONS:

TW-V, TW-S, TW-P EQUIPPED WITH MEDICAL CASTERS OR•

STANDARD CASTERS

AQUATHERM RQ SERIES WITH NON-MEDICAL CASTERS•

PLACEMENT A

OUTSIDE HOLES SECURED TO TRAY

FOR TW-1, TW-2, TW+ SERIES UNITS

EQUIPPED WITH STANDARD CASTERS.

PLACEMENT BDFORMED CHANNEL PLACEMENT ON TRAYS

SAFETY PIN PLACEMENT ON FORMED CHANNEL

FORMED CHANNEL PER TRAY.

2. SAME PIN LOCATION USED IN BOTH RIGHT AND LEFT,

D

DNOTE:

1. ALL STACK RACKS ARE TO BE ASSEMBLED PER CHANNEL PLACEMENT "A"

AND SAFETY PIN PER PLACEMENT "D". IF STACK RACK IS TO BE USED FOR ALL

OTHER STYLE UNITS, THE UNIT WILL NEED TO BE MODIFIED IN THE FIELD

TO ACCOMMODATE THE APPROPRIATE WIDTH CASTERS.

PLACEMENT CD

DATE:

DESCRIPTIONBY DATE APP ECN

NRP

DECIMAL MACHINING:

REV:

0.005

7-20-15

REV

C BCG 2/22/16 NRP

XXX:

104662 0.015

The Conair Group Inc.

1/2

125

0.015

1/32

XX:

FINISH:

FORMED SHEETMETAL:

ANGLES:

FRACTIONS

104659

NR S

ADDED SILICONE APPLICATION

200 West Kensinger Drive

TW,TCU,RQ COMPATIBLESTACK RACK

D

D

BCG

2 OF 2

SHEET: DWG NO.:

DRAWN BY:

ADDED ASSY ARRANGEMENT NOTES

MACHINING TOLERANCES:

330040

Cranberry Twp., PA 16066

2/25/16 BCG

DXF

TM

AWITH MEDICAL CASTERS

AND AQUATHERM RQ

RQ SERIES THERMOLATOR

(SAFETY PIN REMOVED FOR CLARITY) DETAIL A

WITH NON-MEDICAL CASTERS.

SAFETY PIN LOCATION

FOR TW-V, TW-S, TW-P

SAFETY PIN LOCATION

FOR TW-V, TW-S, TW-P WITH STANDARD CASTERS

AND TW-1, TW-2, TW+ SERIES WITH

STANDARD CASTER THERMOLATORS

PLACEMENT DD

We’re Here to He lpConair has made the largest investment in customer support in the plastics industry. Our serviceexperts are available to help with any problem you might have installing and operating your equip-ment. Your Conair sales representative also can help analyze the nature of your problem, assuringthat it did not result from misapplication or improper use.

How to Contac t Cus tomer Ser v iceTo contact Customer Service personnel, call:

From outside the United States, call: 814-437-6861You can commission Conair service personnel to provide on-site service by contacting theCustomer Service Department. Standard rates include an on-site hourly rate, with a one-dayminimum plus expenses.

Before You Ca l l . . .If you do have a problem, please complete the following checklist before calling Conair:

� Make sure you have all model, control type from the serial tag, and parts list numbers for yourparticular equipment. Service personnel will need this information to assist you.

� Make sure power is supplied to the equipment.

� Make sure that all connectors and wires within and between control systems and related compo-nents have been installed correctly.

� Check the troubleshooting guide of this manual for a solution.

� Thoroughly examine the instruction manual(s) for associated equipment, especially controls. Eachmanual may have its own troubleshooting guide to help you.

� Check that the equipment has been operated as described in this manual.

� Check accompanying schematic drawings for information on special considerations.

Additional manuals and prints foryour Conair equipment may beordered through the CustomerService or Parts Department for anominal fee. Most manuals canbe downloaded free of chargefrom the product section of theConair website.www.conairgroup.com

NOTE: Normal operating hours are 8:00 am - 5:00 pm (EST). After hours emergency

service is available at the same phone number.

�

Append i x l A-1

A-2 l A ppend i x

Equ ipment Guaran teeConair guarantees the machinery and equipment on this order, for a period as defined in thequotation from date of shipment, against defects in material and workmanship under the nor-mal use and service for which it was recommended (except for parts that are typicallyreplaced after normal usage, such as filters, liner plates, etc.). Conair’s guarantee is limitedto replacing, at our option, the part or parts determined by us to be defective after examina-tion. The customer assumes the cost of transportation of the part or parts to and from thefactory.

Per fo rmance War ran tyConair warrants that this equipment will perform at or above the ratings stated in specificquotations covering the equipment or as detailed in engineering specifications, provided theequipment is applied, installed, operated and maintained in the recommended manner as out-lined in our quotation or specifications.

Should performance not meet warranted levels, Conair at its discretion will exercise one of the following options:

• Inspect the equipment and perform alterations or adjustments to satisfy performance claims. (Charges for such inspections and corrections will be waived unlessfailure to meet warranty is due to misapplication, improper installation, poor maintenance practices or improper operation.)

• Replace the original equipment with other Conair equipment that will meet original performance claims at no extra cost to the customer.

• Refund the invoiced cost to the customer. Credit is subject to prior notice by the customerat which time a Return Goods Authorization Number (RGA) will be issued by Conair’sService Department. Returned equipment must be well crated and in proper operating con-dition, including all parts. Returns must be prepaid.

Purchaser must notify Conair in writing of any claim and provide a customer receipt andother evidence that a claim is being made.

Warran ty L imi ta t ionsExcept for the Equipment Guarantee and Performance Warranty stated above, Conairdisclaims all other warranties with respect to the equipment, express or implied, aris-ing by operation of law, course of dealing, usage of trade or otherwise, including butnot limited to the implied warranties of merchantability and fitness for a particularpurpose.