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Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev Andrey V. Rashich Evgeniy L. Svechnikov

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Page 1: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Ultra Wideband Sensor Network for Industrial IoT

Sergey B. MakarovSergey V. VolvenkoSergey V. ZavjalovAlexander S. GruzdevAndrey V. RashichEvgeniy L. Svechnikov

Page 2: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Objective

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Ultra Wideband Sensor Network for Industrial IoT

Development of UWB sensor network for data collection (industrial IoT).Different sensors of engine (7):6 UWB transmitter for 6 thermal sensors;1 UWB transmitter for 2 frequency sensors, thermal sensor, 2 pressure sensors .The automatic control and operating engine unit:1) Receiving information from the sensors and controls, processing the information received.2) Measurement of the engine parameters using multiple sensors.Requirements :• Extreme low-power wireless data transmission technology operating in

conditions of high interference. Harvesting energy from heat radiated by theengine.

• Transmitters implementation on controllers.Modulation «On-Off Keing»,asynchronous transfer.

Page 3: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Objective

2

Ultra Wideband Sensor Network for Industrial IoT

Page 4: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Why UWB signals?

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Ultra Wideband Sensor Network for Industrial IoT

Many metal surfaces:

• Interferences,

• Reflections.

Low signal-to-noise ratio.

Requirements of extreme low-power transmitters

(energy harvesting by thermal gradient).

Narrow-band systems (Bluetooth, ZigBee, etc) not very effective in such

conditions => UWB signals.

Page 5: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Physical layer packet and data link frame

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Ultra Wideband Sensor Network for Industrial IoT

Data link frame (max 61 bits)ID Data CRC

4 bits max 49 bits 8 bitsNb bits↓

Spread sequence application (32 elements)↓

Physical layer packetPreamble DataL elements 32Nb elements

(L + 32Nb) elementsRepetition of each physical layer packet of up to 4 times with a random pause between repetitions!

Page 6: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Simulation model

5

Ultra Wideband Sensor Network for Industrial IoT

Data

Calculating and adding a checksum

Spreading sequence application

Adding a preamble

UWB modulatorEnergy

Detection

Preamble search

Packet Receiver

Received data

Verifying a checksum

Shift array

Record the received value to the array

x Preamble

Array of received samples

The adder over preamble length

Decision unit

Threshold

Preamble search

Signal from Energy

Detection unit{±1}

Preamble found/

Preamble not found

Page 7: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Simulation results

6

Ultra Wideband Sensor Network for Industrial IoT

The preamble in this case is 1000 elements long

Page 8: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Experimental setup

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Ultra Wideband Sensor Network for Industrial IoT

UWB transmitter: microcontroller STM32F401. The period of the UWB pulses = 1 microseconds.

60x50x20 mm3

Page 9: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Experimental setup

8

Ultra Wideband Sensor Network for Industrial IoT

Signal recording: oscilloscope Agilent Technologies DSO9104A.Receiver: Nexsys4 DDR board.

Page 10: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Experimental setup

9

Ultra Wideband Sensor Network for Industrial IoT

FPGA part of UWB receiver on the Nexsys4 DDR board based on the latest FPGA Artix-7.

Timing synchronization

blockDetector Spread sequence

demodulatorChecksum calculator

UART transmitter

Reset generator

125 MHz clock generator

bit_in

clk100Mhz clk125Mhz

srst

reset_comparator

data to host PC

channel bits

channel bits

start

info bits

info bits

Page 11: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Experimental setup (Laboratory)

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Ultra Wideband Sensor Network for Industrial IoT

• Power source.• 6 UWB transmitter for thermal

sensors + antennas.• 1 UWB transmitter for: 2

frequency sensors, thermalsensor, 2 pressure sensors +antenna.

• Oscilloscope AgilentTechnologies DSO9104A.

• Receiving antenna + LNA, ED, D-trigger.

• FPGA Artix-7.• PC.

• Distance: 1 meter.

Page 12: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Experimental results

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Ultra Wideband Sensor Network for Industrial IoT

Distance 1 meter. 7 UWB transmitters.3 repetition of each packet.Processing records in Matlab simulation model .

UWB transmitter 1 2 3 4 5 6 7Received packets (correct CRC) 4/4 2/4 1/4 2/4 2/4 1/4 2/4

Page 13: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Experimental results

12

Ultra Wideband Sensor Network for Industrial IoT

ID = «0001».Data = «001000110».CRC = «10000110».

Page 14: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Experimental results

13

Ultra Wideband Sensor Network for Industrial IoT

Distance 1 meter

Thermal sensor№1Total packets: 143345Packets with errors: 0Missing packets: 0

Thermal sensor№4Total packets: 92486Packets with errors: 1Missing packets: 1

1 UWB transmitter for: 2 frequency sensors, thermal sensor, 2 pressure sensors

Total packets: 26487Packets with errors: 0Missing packets: 0

Thermal sensor№2Total packets: 138911Packets with errors: 0Missing packets: 1

Thermal sensor№5Total packets: 128684Packets with errors: 1Missing packets: 0

Thermal sensor№3Total packets: 142456Packets with errors: 0Missing packets: 0

Thermal sensor№6Total packets: 95616Packets with errors: 1Missing packets: 0

7 UWB transmitters.3 repetition of each packet.Processing in FPGA

Real engine

Page 15: Ultra Wideband Sensor Network for Industrial IoT€¦ · Ultra Wideband Sensor Network for Industrial IoT Sergey B. Makarov Sergey V. Volvenko Sergey V. Zavjalov Alexander S. Gruzdev

Problems and Directions of development

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Ultra Wideband Sensor Network for Industrial IoT

Increasing number of sensors (32).

Transition to a distributed UWB sensor network:

• Network layer?

• Routing rules?

• Performance requirements for routing nodes?

• Resulting network performance?