umang pelletization&edible film-small

ENCAPSULATIONENCAPSULATIONPELLETIZATION AND EDIBLE FILM SOLUTIONS

I n t eg ra t ed Co nt i nuo us E x t rude r

Disclaimer : This information and our technical advice - whether verbal, in writing or by way of trials - are given in good faith but without warranty, and this also applies where proprietary rights of third parties are involved. Our advice does not release you from the obligation to verify the information currently provided - especially that contained in our safety data and technical information sheets - and to test our products as to their suitability for the intended processes and uses. The application, use and processing our products and the products manufactured by you on the basis of our technical advice are beyond our control and, therefore, entirely your own responsibility.

A Fully integrated continuous drug

pelletization system including a

Extruder (Axial, Cone, Dome, Radial,

Die roller, Basket extruder, etc.), with

twin bucket weigh assembly and twin

s p h e r o d i z e r f o r c o n t i n u o u s

pelletization, suitable for Large scale

production of pellets. This system fully

integrates the extrusion and twin

spheron iza t ion p rocesses fo r

converting drug formulations into free

flowing spheres of controlled shape

and size of various sizes from 400 top

large micron pellet sizes as desired.

STANDARD FEATURES :

OPTIONAL FEATURES :

THROUGHPUT / OUTPUT :

Compact design GMP suites for continuous pellet production.

System components easily accessible for cleaning and maintenance.

Fully integrated with Allen Bradley PLC controls 21 CFR certified.

Spheronizer equipped with WIP system, i.e. wash in place nozzle and system.

Integrated plate lifting device for twin spheronizer plates.

Stainless steel 316 GMP design with high polish finish.

Standard Cone extruder with feed hopper. (other extruders can be fitted as optional if desired by customer / product suitability.

Variable speed for extruder (20-100 rpm), twin spheronizer (50-1500 rpm).

Standard set-up 1mm, optional size of cone meshes (0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2mm).

Twin bucket assembly with Load cell measurement for exact spheronization volume per batch.

Twin Drum diameter standard 500 / 700 / 900 mm depending on the size of extruder and throughput.

Standard chequered plate : 3.2mm.

Recording of critical process data in software.

Controls by 12.1” IPC by a touch panel control with trends. (21 CFR part 11 certified).

Report on Excel file can be exported to USB to view on computer.

Model

Capacity

UICE - LAB

20 - 1000 gms/hr

UICE - 41 (Twin SPH-500)

30 - 50 kgs/hr


80 - 100 kgs/hr


250 - 300 kgs/hr

UICE - 20 (SPH-380)

5 - 15 kgs/hr

Radial extrusion machine with various mesh size (0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / special size) or other type of extruder desired.

Continuous monitoring camera for spheronization process, measuring the roundness, size and sphericity of the spheres.

Teflon coated drum, Various sizes of chequered plate (1mm / 2mm / 3.2mm / 6.5mm).

Jacketed / Insulated extrusion chamber and Spheronizer drums for temperature / heat sensitive applications.

A xi a l E x t rude r


Axial extruder is the new extrusion range that builds on the proven Umang technology and its

benefits. Similar design of process screws, cams and meshes ensure right size of extrusion

from 300 - 1500 microns.


Model

Capacity

USSE - 60

1 - 10 kgs/hr

UTSE - 70

20 - 60 kgs/hr

UTSE - 110

80 - 150 kgs/hr

UTSE - 140

200 - 400 kgs/hr

STANDARD FEATURES :

Standard Axial extruder with NON SPILL type GMP feeder and hopper with safety grill.

Various mesh configuration with different perforation area / thickness for product suitability.


Fully integrated with Allen Bradley controls & touch screen.

Standard set up with 1mm mesh.

Variable speed of extruder (20-100 rpm).


Co ne E x t rude r

OPTIONAL FEATURES :

Axial extrusion head with various mesh size (0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / special size).

Jacketed / insulated extrusion chamber.

Cone extruder is the new extrusion range that builds on the proven Umang technology and its


from 500 - 1500 microns.


STANDARD FEATURES :

Standard Cone extruder with NON SPILL type GMP feeder and hopper with safety grill.

Various mesh configuration with different perforation area for product suitability.






OPTIONAL FEATURES :

Cone extrusion head with various mesh size (0.5 / 0.6 / 0.8 / 1.0 / 1.2 mm / special size).


Model

Capacity

UTSE - 140

200 - 400 kgs/hr

UTSE - 110

80 - 150 kgs/hr

UTSE - 70

20 - 60 kgs/hr

USSE - 60

1 - 10 kgs/hr

Ra di a l E x t rude r


Radial extruder is the new extrusion range that builds on the proven Umang technology and its


from 400 - 1500 microns. The design ensures low pressure extrusion for your products.


Model

Capacity

USSE - 60

1 - 10 kgs/hr

UTSE - 70

20 - 60 kgs/hr

UTSE - 110

80 - 150 kgs/hr

UTSE - 140

200 - 400 kgs/hr

STANDARD FEATURES :

Standard Radial extruder with with NON SPILL type GMP feeder and hopper with safety grill.





Variable speed of extruder (20 - 100 rpm).


Di e Ro l l e r E x t rude r

OPTIONAL FEATURES :

Radial extrusion head with various mesh size (0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 mm / special size).


Die roller extruder is the oldest extruder range that builds on the proven Umang technology

and its benefits. We have a die roller and a pressing roller called as the knurling roller, the

variety of designs ensures that process chosen for the product and process suits it application

like high pressure extrusion.


STANDARD FEATURES :

Standard Die roller extruder with NON SPILL type GMP feeder and hopper with safety grill.




Standard set up with 1mm Die roller.



OPTIONAL FEATURES :

Various sizes of Die roller (1.0 / 1.2 / 1.5 / 2.0 / 3.0 / 5.0 / 7.5mm / special size).

Jacketed / insulated extrusion chamber. Chilled water through knurling roller.

Model

Capacity

UDRE - 200

350 - 500 kgs/hr

UDRE - 130

200 - 300 kgs/hr

UDRE - 100

60 - 100 kgs/hr

UDRE - 65

0.1 - 15 kgs/hr

B a ske t E x t rude r


Basket extruder is the new extruder range that builds on the proven Umang technology and its

benefits. Similar design of Pressing blades and meshes ensures that process and validation so

there is no difference to the extrusion from machine to machine. This design is the lowest

extrusion pressure for your product.


Model

Capacity

UBRE - 75

1 - 5 kgs/hr

UTSE - 150

10 - 30 kgs/hr

UBRE - 300

100 - 150 kgs/hr

UBRE - 450

300 - 500 kgs/hr

STANDARD FEATURES :

Standard meshes from 500 - 1500 microns.

Bottom driven Blades and cams rotating in counter directions.


External blade for pushing the material out to a spheronizer or a fluid bed dryer bowl.

Variable speed of extruder (20 - 100 rpm). Standard set up 1mm mesh.


Mi xe r E x t rude r

OPTIONAL FEATURES :

Scrapping attachment for extrudes to be collected at one exit point.

Extrusion various mesh size (0.5 / 0.6 / 0.8 / 1.0 / 1.2 / special size).

Mixer extruder is the unique technology extruder range that builds on the proven Umang

technology and its benefits. the machine has rotating sigma blades above and a screw cone

extruder below, the blades and screw are carefully coordinated so that solvent based product

extrusion can be done in this design due to its unique design.


STANDARD FEATURES :

Explosion proof design.


21 CFR part 11 certified controls and measurement of critical parameters.

ADVANCE PROCESS + for easy and automated plant control.

Jacketed / insulated bowl.

Variable speed for screw extruder and Variable speed for twin blade mixers.

OPTIONAL FEATURES :

Various size of cone mesh size (0.5 / 0.6 / 0.8 / 1.0 / 1.2 mm / special size)

Torque and pressure measurement while extrusion. WIP / CIP of entire system.

Model

Capacity

UCKM - 300

300 - 400 kgs/hr

UCKM - 150

100 - 150 kgs/hr

UCKM - 110

30 - 70 kgs/hr

UCKM - 30

1 - 5 kgs/hr

UBRE - 600

1000 - 1200 kgs/hr

Ho t Me l t E x t rus i o n


Hot Melt Extrusion is the new mixer extrusion range that builds on the proven Umang

technology and its benefits. Similar design of the twin screws, extrusion die and cutting

mechanism in the process and validation, Complete process and product controls are

achieved during processing.


Model

Capacity

UHME - 16

0.05 - 2 kgs/hr

UHME- 25

1 - 5 kgs/hr

UHME - 40

10 - 40 kgs/hr

UHME - 50

80 - 100 kgs/hr

STANDARD FEATURES :

Twin segmented screws and barrels with heating and cooling arrangement till 145 deg. cen.

No seals in direct contact with the product / materials.

Perfect GMP- design: smooth covering, no external tubing and piping allowing easy cleaning.

Twin screw feeder (variable speed), Twin segmented screws (split barrel) with variable speed.

Controls by touch screen 12.1” IPC by a touch panel control with trends (21 CFR Part 11).

Down stream equipments like cutter and underwater are supplied as per project needs.

S p h e r o d i z e r

OPTIONAL FEATURES :

Hot and chilled water equipments as per product / customer needs.

Down stream equipments as per customer / project needs.

Spheronizer is the new pelletization range that builds on the proven Umang technology and its

benefits. The design of the plate and the gap between the bowl and the chequered plate

ensures that process and validation from equipment to equipment, our design ensures 300

micron pellets to be made on our spheronizer.


STANDARD FEATURES :

Spheronizer with 3.2mm chequered plate and acrylic cover over drum.

Plate and shaft seals not in direct contact with the product.

Perfect GMP- design: smooth covering, no external tubing and piping allowing easy cleaning.

Completely integrated full opening side discharge: perfect discharge of difficult products.

Controls by touch screen 12.1” IPC by a touch panel control with trends (21 CFR Part 11).

Recording of critical parameters and process data in software.

OPTIONAL FEATURES :

Jacketed drums for processing temperature sensitive materials.

Various sizes of Chequered plate (1 / 2 / 3.2 / 6.5mm / special sizes).

Model

Capacity

USPH - 700

5 - 15 kgs/batch

USPH - 500

3 - 7 kgs/hr

USPH - 380

1 - 3 kgs/batch

USPH - 250

0.2 - 1 kg/batch

UHME - 60

150 - 200 kgs/hr

USPH - 900

20 - 40 kgs/hr

S o l i d Drug La y e r i ng


Drug layering is the new pelletization range that builds on

the proven Umang technology and its operational benefits.

Similar design of loss in weight twin screw feeder, rotating

plate and spray gun for liquid ensures that process and

validation scalability from a laboratory scale to a production

scale. This unique design of twin screw feeder, plate and

spray nozzle makes the not only a perfect drug layering

machine but also an ideal machine suited for fast

pelletization. Powder loading from 10 - 600% is possible

using this technique of pelletization. Our unique sensors

assure the product to be layered without touching the

product during operation. Minimum size of pellets which

can be layered is 300 microns and above.


Model

Capacity

USDL - 250

100 - 800 gms/batch

USDL - 380

2 - 3 kgs/batch

USDL - 700

20 - 30 kgs/batch

USDL - 1080

50 - 75 kgs/batch

STANDARD FEATURES :

USDL - 1300

100 - 150 kgs/batch

Compact design suitable for GMP suites for continuous powder loading pelletization.

Fully integrated with Allen Bradley PLC controls and 12.1” IPC (21 CFR Part 11 certified).

Perfect cGMP - design: smooth covering, No external tubing and piping allowing easy cleaning.

Integrated plate lifting device for drug layering plates.

Through the wall installation: minimum space required in GMP area.

Variable speed for drug layering plate & Load cell based Twin screw feeder.

Cyclone assembly for capturing the dust and blower assembly for blowing air.

Two nozzles one for powder and other for liquid spraying.

Stainless steel 316 GMP design with high polish mirror inside finish.

High resistive meter for sensing automatic powder or liquid spray for automatic drug loading.

F l u i d B ed Co a t e r


Fluid Bed Coating is the new FAST COATING WURSTER range that

builds on the proven Umang technology and its benefits. The design of in-

line removable nozzles, and continuous working air purging filters makes

it a unique bottom spray coating machine. This unique design of the

distribution plate and nozzles make it a ideal machine for fast and uniform

coating application on Mico pellets, Pellets, Granules & Tablets.

STANDARD FEATURES :

Liquid dosing peristaltic pump by speed & volume, load cell based controls.

FAST COATING (FS) distribution plate for wurster coating with in-process removable nozzles.

Perfect cGMP - design: smooth covering, no external tubing and piping allowing easy cleaning.

Continuous working filters with pneumatic air purging arrangement.


Flexibility (processes and products) for spheronization or pellet line / pelletization process.


Critical process data recording like temperature, airflow, humidity, pressure drop, etc.

2 bar and optional 10 / 12 bar designs available.

Organic solvent processing with flame proof components available as optional supply.


Model

Capacity

UFBM - 1

0.5-1 kgs/batch

UFBM - 3 / 5

2-5 kgs/batch

UFBM - 15 / 30

10 - 30 kgs/batch

UFBM - 60

40 - 75 kgs/batch

UFBM - 120 (3 wurster)

120 - 250 kgs/batch


200 - 450 kgs/batch

F l u i d B ed Co a t e r


Fluid Bed Rotor is the new mixer range that builds on the proven Umang

technology and its benefits. Similar design of process bowl, mixer and

chopper ensures that process and validation wise there is no difference to

the mixing process. This unique design of process bowl, mixer and

chopper makes the not only a perfect wet granulator but also an ideal

machine.

The outstanding feature of the Fluid Bed Rotor range is the integrated and

CIP optimized design. Connections, cabling and supplies are completely

integrated, covered and sealed so the outside of the machine is smooth

and very easy to clean. The innovative discharge valve design and

optimized seals inside the bowl allow for CIP. As a result of this the our

Fluid Bed Rotor is highly flexible, quick product changeover increases

productivity and cost effectiveness.

The Fluid Bed Rotor ranges from 5 to 1200 liters featuring through the wall

design and movable head, allowing operation with platform and dust-free

discharging via a linked mill directly into an IBC. The Fluid Bed Rotor can

be stand-alone or linked to a fluid bed to form an integrated system.

STANDARD FEATURES :

Liquid dosing peristaltic pump by speed & volume, load cell based controls.

FAST COATING (FS) distribution plate for wurster coating with in-process removable nozzles.

Perfect cGMP - design: smooth covering, no external tubing and piping allowing easy cleaning.

Continuous working filters with pneumatic air purging arrangement.


Flexibility (processes and products) for spheronization or pellet line / pelletization process.


Critical process data recording like temperature, airflow, humidity, pressure drop, etc.

2 bar and optional 10 / 12 bar designs available.

Organic solvent processing with flame proof components available as optional supply.


Model

Capacity

UFBM - 1

0.5-1 kgs/batch

UFBM - 3 / 5

2-5 kgs/batch

UFBM - 15 / 30

10 - 30 kgs/batch

UFBM - 60

40 - 75 kgs/batch


120 - 250 kgs/batch


200 - 450 kgs/batch

Mo ut h D i ss o l v i ng F i l m


STANDARD FEATURES :

OPTIONAL FEATURES :


Model

Capacity

UMDF - LAB

25 strips/min

UMDF - 50

50,000 strips/day

UMDF - 100

100,000 strips/day

UMDF - 200

200,000 strips/day

UMDF - 25

20,000 strips/day

Cutting line for cutting into small uniform strips & individual strip packing line.

Homogenizers and mixing tanks for integrations for a complete MDF suite.

Drying tunnel length can be varied.

Humidity control for the drying chamber.

Complete integration from one source. Mixing, Homogenization, Film line, Packing line.

Web length 490mm. Coating thickness from 40 - 1000 microns wet.

High Coating accuracy from design.

Individual temperature adjustment zones.

Recording of all process related parameters.

Left machinery compartment containing coating system.

Variable speed of base film.

Uniform air flow throughout the machine.

High quality stainless steel 316 construction with high quality finish.

Stainless steel 304 rest contact parts.

Liquid dosing system.

Thickness checking or wet & dry film.

Product temperatures & film temperature measurement.

Recording of critical process data in 21 CFR part 11 certified software.

Controls by Allen Bradley and 12.1” IPC by a touch panel control with trends.


Equipment can be modified to make patch film of desired size and desired web length.

Cutting and Slitting line are a part of the complete processing line for oral strips.

Pa c k i ng L i ne Fo r Ora l F i l m


OPTIONAL FEATURES :

Cutting line for cutting into small uniform strips & individual strip packing line.

Homogenizers and mixing tanks for integrations for a complete MDF suite.

Customer required designs and style / colors for printing.

Special style / shape for packing each film / multiple films.

STANDARD FEATURES :

Complete integration from one source. Mixing, Homogenization, Film line, Packing line.

Unwind roll from backing film & lid film unwinding station.

Cut strips into precise length.

Weight strips to ensure proper dosing.

Detect splices in sachet materials.

Lot number & batch code, expiry date printing on sachets.

Character recognition of lot number and expiry date.

Character recognition or bar code recognition of sachet part number.

Product loading and Sealing station.

Thickness detection / presence of film in sachet.

Cut tear notch in sachet.

Reject improperly sealed pouches.

One line Collator.

Recording of all main parameters.

Balcony construction, easy to access, load and unload film from packing material from front side.

Ease to set and operate the packing line with quick and minimum tool changeover.

Multi-track operations from 2 to 4 line ups.

Automatic, synchronized pick-n-place mechanism for feeding of strips.

High quality stainless steel 304 construction with high quality finish.

Recording of critical process data in 21 CFR part 11 certified software.

Controls by Allen Bradley and 12.1” IPC by a touch panel control with trends.


Pelletization & Edible Film

Survey No. 146, H. No.1 (PT),

Vasai Phata Highway Junction, Pelhar,

Nh8, Vasai (E) - 401 208, Maharashtra (India).

Tel. : (+91-22) 30018900 / 30018915 - 98

Mob. : (+91) 986 723 6594

Fax : (+91-22) 30018908 / 30018913

E-mail : [email protected]

Complete engineering equipment solutions like Pelletization : Extrusion, spheronization, layering, Granulation, Fluid bed Coating, drying and Edible film line for innovative dosage form.

Websites:www.umangpharmatech.comwww.umangengineering.comwww.extruderspheronizer.com

Umang Pharmatech Pvt. Ltd. A truly global organization...

Concept Range

Personal Care & Home Care Bakery & Food Decoration

Innovative Pharmaceutical Delivery Systems Neutral Pellets & Coating Polymers

Laboratory range of equipment solutions like Pan coating, Spherericity checking, Laboratory edible film line, High shear mixers / Homogenizers, Extrusion & Spheronization, etc.

Websites:www.concept-machines.comwww.coating-machines.com

Encapsulation of oils, fragrance, flavors, actives, extracts, vitamins, etc. & Visual effects for all kinds of Home & personal care products, with customization as per customer needs.

Websites:www.umangpharma.comwww.cosmeticbeads.com

Bakery decoration products like Luster/ disco/ edible dust, edible glitter, Sparkling jimmies / pearls/ sugars, etc. for all kinds of Backing / Ice cream decoration needs in bulk / retail packs.

Websites:www.umangpharma.comwww.edibleglitters.comwww.ediblefilm.co.uk

Encapsulation solutions for Pharma industry, technology like SR, IR, Pulsed, Edible films, etc., with customization as per customer needs & out licensing of products with/without equipment's.

Websites:www.umangpharmaceuticals.comwww.pharmaceuticalpellets.comwww.pharma-spheres.com

Complete range of Sugar / MCC / Tartric acid / Lactose / Manitol / Starch / Calcium carbonate pellets / beads & Acrylic coating polymers for Pharmaceutical coating like L-30D, L-100 & E-100.

Websites:www.umangpharmaceuticals.comwww.micro-pellets.comwww.pharma-spheres.com

Umang was incepted in the year 1982, with an objective to serve the clients with all kinds of equipments and accessories under one roof.

Within a very short span of time, we succeeded to be the most reliable brand name in the market supplying equipments and solutions to the

Pharmaceutical industry for Pelletization and granulation solutions.

In 2007, the company ventured into solutions for Personal care industry majorly focusing on Oral care products, giving encapsulated

ingredients for cooling applications. In 2009, the company further integrated it self to give solutions for Bakery and food applications like

Chewing gum, mouth dissolving films etc. Today the company has three major divisions : Personal care, Bakery and food ingredients,

Pharmaceutical division for innovative dosage form development. “Sprinkles N More” brand started in 2011 for complete retail solutions for

bakery decoration / coloring solutions.

© 2012. All rights reserved.

umang pelletization&edible film-small

Healthcare

size of extruder

twin spheronizer plates

twin bucket assembly

standard cone extruder

twin drum diameter standard

size of various sizes

optional size of cone

technical advice