UMAR FAROOQ

Father’s name: Mehmood Ahmed NIC No.: 33105-0341587-3Date of Birth: August 20, 1983Nationality PakistaniMarital status MarriedRegistration No. Pakistan Engineering council: Chem. /5804Address: House # 59/1 Block - A Valencia Town Lahore.E-mail: umar_ami@hotmail.comMobile: +92-312-4207464, +92-42-35224659

OBJECTIVE

I am looking for a suitable yet challenging position in a dynamic and progressive organization possessing the wealth of fertile environment that will take full advantage of my potential, qualification and derive to deliver high quality results. Thus paving the way to strengthen the intellectual capabilities and promising career.

Career Highlights

1) ENGRO FOODS LIMITED (01 Dec 08 – To Date)

Six years of experience with Engro Foods Limited; A well reputed, ISO certified and rapidly growing FMCG company(Business in dairy , juice , ice cream and rice processing) worked there as Assistant Manager Production( Dairy and Ice cream plants). Core Responsibilities

1. Safety• Promote a safe and efficient working environment in compliance with external legislation, and internal policies and procedures.• Have a deep understanding of all SHE departmental procedures.• Be responsible for ensuring that all incidents are reported and analyzed using the proper procedures and resultant actions are implemented.• Take part in incident investigations in his/her area when required by the Operations Manager and ensure that all learning’s are cascaded across the factory.• Ensure that the correct PPE is used by the teams, leading by example and reinforcing the rules.Implement DuPont standards in EFL and got rating of 3.5 in recent external audit.

2. Quality• Have a full understanding of all Quality Procedures relevant to their area of the Operation, and a basic understanding of all others within the Operation.• Review quality-related losses in conjunction with the Quality Leader and agree the correct process for elimination of identified quality defects.• Participate in quality kaizen analysis with quality team when required by the Operations Manager.• Collect all supplier quality issues (documented by the team) and pass on to Site Quality team. • Ensure that team follow all quality procedures and are capable of taking immediate corrective actions to rectify issues that have a negative impact on quality. • Ensure that team collect samples/data that supports future quality kaizen analysis by central functions.

3. Problem Solving• Improve reliability of machines with engineering solutions. • Improve performance of machines by development of maintenance tasks.• Fault finding and being able to quickly get to root cause of the problem.• Eliminate repeated faults.

4. Customer Service• Review and agree the Weekly plan with the logistics team prior to its issue. • Coach the team to develop a mindset to constantly review their performance against their plan and take corrective actions.• Coach the team to ensure that machines/equipment are run at the correct speed/settings.• Direct the team to maximize the use of any down time to carry out AM & improvement activities.• Ensure that teams prepare properly for changeovers and ensure that they are then executed. within the allocated time using all appropriate checklists and methodology.

5. Cost• Manage the Repairs and Maintenance budget for their area.• Liaise with Operations Manager and budget holders in order to assess and fund required improvements. • Highlight the need for third party resources (e.g. Temporary labor, cleaners) in accordance with HR policy and control using current processes.

6. People Leadership• Direct line management of individuals in teams.• Develop team to become autonomous within the 24hr operations.• Promote a culture of continuous improvement.• Ensure teams and individuals are empowered, skilled, motivated and committed to delivering business objectives and the continual development of people.• Manage the attendance/absence/punctuality of team using the attendance logging system and take appropriate corrective actions if conduct is poor.• Manage the PADP process for the team members.

7. Autonomous Maintenance• Ensure that AM schedules of the required standard are in place for their areas and are completed in a timely manner during shift, to the right standard.• Identify the need for tagging exercises and organizing the execution to achieve the AM steps defined in the Site Master Plan.• Ensure that Tagging is carried out to the correct standard.• Manage Tagging Process, ensuring that Tags are completed in a timely manner.

8. Effective Maintenance• Manage the maintenance planning and maintenance activities for their area of the operation. Work with the Maintenance Leader and Maintenance Planner when planning maintenance activities, and ensure any changes to standard timings are agreed with any other impacted teams.• Ensure that all maintenance tasks are logged effectively.• Work with the Maintenance Leader and Maintenance Planner to ensure that all AM & PM schedules for your area of the Operation are routinely reviewed and continually improved.

9. Training and Development• Construct and maintain the Skills Matrix for the teams in their area.• Review the Skills Matrix in the light of gaps identified via kaizen analysis and biggest losses.• Maintain a standardized system for management of OPL.• Ensure appropriate training packages are available and being used for new recruits and transfers to your area.• Review content of applicable training packages and revise in light of improvement activities.• Interact with TPM and Training team to address training needs.

10. Early Management• Maintain equipment Technical Documentation, updating with all improvements or modifications made.• Actively participate in design reviews and MP workshops.• Support the project team on the new equipment or product projects and ensure a vertical ramp up and changes to all applicable procedures.

2) HALEEB FOODS LIMITED (08 May 2007 – To 30-Nov-08). Worked in the capacity of Assistant Manager Production (Dairy) for almost two years. Broad experience of working of quality production on PLC controlled processing and packaging equipment;

Haleeb Bottle filling line. Processing and aseptic filling of juice & dairy products. Pasteurization of juice and dairy products. UHT (Ultra Heat Treatment) of juice and dairy products. Processing of other dairy products. Familiar with quality as well as environmental management systems.

Proficiencies

I have an ability to develop self-manage effective work program to achieve outcomes having problem solving and do at first time approach nature with good skills in assessing and prioritizing multiple tasks, projects and demands.

Delicate to maintain active communication with supervisors, direct reports and cross functional colleagues and able to work in teams leads to provide clear guidance to subordinates.

Fruitful knowledge of dairy and ice cream processing, CIP, pasteurization, homogenization, aging, mixing, refrigeration, UHT and utilities accompanied with process handling through HMIs and handling procedures of material through material safety data sheet (MSDS).

Fully conversant in well versed safety, quality, hygiene and processing standards (GMP).

3) SITARA CHEMICALS INDUSTRIES LIMITED. November 2006 – May 2007.

Project Engineer

Served Pakistan’s largest caustic soda manufacturing Industry (Sitara Chemicals) as a “Project Engineer” in Project department for 8 months. Experienced and proficient in operating & controlling DCS (Distributed control system), PLC (programmable logic control), and well equipped with the knowledge of P & ID, project design and execution. Key responsibilities that I had performed there are.

Caustic manufacturing from Rock salt to finish product on latest membrane technology (Uhdenora electrolyzers Germany).

Installation, Erection and commissioning of Triple effect evaporation plant (Feed Backward system) and HCL Furnaces until their smooth operation till production prior to target.

Well equipped with the knowledge of pressure vessels, heat exchangers especially shell and tube, plate type ,double pipe, plate columns, packed columns , pumps, clarifiers , chillers(both vapor compression refrigeration cycle ( air cooled and water cold systems) and absorption refrigeration cycle, Reverse osmosis(RO) plant ,Nitrogen generation plant.

Industrial training and Projects.

Attained comprehensive industrial training at “National Refinery Limited”, Korangi industrial area, Karachi, for five weeks with full attention and devotion in these departments, fuel oil refinery, lube oil refinery, utilities, fuel testing laboratory and workshop, especially in fire fighting with multiplication of lectures and practice. Attained the creative abilities up to the level of excel capabilities in designing and process controlling.

A Plant Design Report On production of” Styrene” From “Ethyl Benzene”. A Process Report On the production of “Spherical Silica Gel” From “Sodium Silicate”.

EDUCATION

Master of Business administration (MBA) with majors in MARKETING and Production Operations Management in 2014.

Bachelor Degree in Chemical Engineering (Specialization in Production and Operation Management) from “Institute of Chemical Engineering and Technology, University of the Punjab”, Securing 77% in June 2006.

Software Familiarity and Trainings

Proficient with MS Office, Expert in generating drawings and flow charts with Microsoft Visio 2007, Oracle, SAP,ISO–9001:2000 (Quality Management System) and ISO-14001:2004 (Environmental Management System) .

Trainings that I received during my professional carrier are Finance for non financial managers, dairy and ice cream technology, TPM, ISO, Fire frightening and emergency response training, investigation and root cause analysis techniques, time and people management.

Operational and maintenance trainings of TBA 21,19,22, Prepac AS-6 pouch pack, TFA A1,A3, Tetra Pak pasteurizer & UHT units and GEA processing equipments.

Personal Traits

Accountability and Responsibility. Building talent and teams. Patent and positive attitude. Self motivated and hard working. Innovative, Passionate and Target oriented. Bias for Action. Proficient in English, Urdu, and Punjabi.

References

Available on Demand.