UNCLASSIFIFIED

Mr. Roch J. Byrne

Deputy to the Commander, Pine Bluff Arsenal

UNCLASSIFIED 2

UNCLASSIFIED

…what we want you to take away from this event

▪ Critical Manufacturing Capability

– National Technology Industrial Base [NTIB]

– Critical Infrastructure & Combat Power– 148+ Products: Ammunition & Chem-Bio Defense

– JCS Scenarios: Task Critical in 48 OPLANSPACOM-7, CENTCOM-9, SOUTHCOM-9,

EUCOM-13, AFRICOM-6, NORTHCOM-4

– Center of Industrial and Technical Excellence (CITE)

for Chem-Bio Defense and Smoke Ammunition

– ISO 9001, 14001 & OHSAS 18001 Certified

▪ Productivity

– High Productivity: 106% Productive Yield as of end of December 2017

– Process Improvement: $7.52M in FY17 Savings (104% of plan)

– Exceptional Safety Record – Ark. Dept. of Labor Award

1.4M hours without lost time injury & No Worker’s Comp Cases

▪ Community Partnerships

– Favorable Public Perception & Credibility

– Economic Impact

– Public Private Partnerships

PBA Command Message

Unified Combatant Commands (UCC)

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Since Last CBRN Industry Day…

What we’ve done:

• Invested In Critical Mission Skills –Dedicated

Project Managers, Engineers, Technicians…

• Instituted Cost Reduction Project Teams;

Conducting Reviews That Drives Progress

• Continued Historic Safety Record – Reduces

Long Term Cost To All Partners

Where we are:

• Focused On Warfighter Readiness –

Supporting DoD OPLANS And JPEO –

CBRN Customer Portfolios

• Expanding CBRN Readiness Portfolio – e.g.

DRSKO > CWMD Kits > NBCRV

• Building Agile “Flexible Manufacturing

Processes (Textiles & Filters)”

Where we want to be by partnering with you:

• Valued Partner To The Commercial Industrial Base Serving JPEO - CBRND

• Arsenal Of Choice With JPEO-CBRND / PEO Ammo / TACOM / DLA For Sustainment Of

Critical Readiness Capabilities, Services, And Products

• Smartly Manage CBRND Manufacturing, Storage, COSIS Activities, Shelf-life Surveillance

Testing, And Depot Maintenance Of Designated Equipment For JPEO-CBRND At A Central

Location

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PBA Ammunition Manufacturing

•VISION: Continue Providing PEO Ammo Critical

Capabilities That Directly Support Readiness And

Enables Joint Warfighter Dominance

•Sole U.S. Capability for oCRITICAL, AMC SPF*

✓White Phosphorus (WP) volumetric dry fill

✓Incendiary mix and fill

✓Pyrotechnic powder blending technology

✓Hexachlorethane (HC) mix and fill

✓Terephathalic Acid (TA) mix and fill

oCRITICAL

✓Red Phosphorus (RP) automated pelletizing

✓RP/rubber extrusion and forming

✓Automated smoke grenade production

✓Automated drill and pin processing

•Capitalizing upon “Flexible Manufacturing

Processes” That Utilize Common Processes,

Components And Production Lines

*CRITICAL / AMC SPF – Critical Capability or Army Materiel Command Single Point of

Failure as defined by DA G4 Critical Manufacturing Capability Study dated October 2017

81mm Non-Lethal

Indirect Fire Munition

(IDFM)

?Future Mortars

M90 Light

Vehicle

Obscurant

Smoke

System

L8A3

Smoke

?

M98 Non-

Lethal

Distraction

Grenade

Future Grenades

M853/816

Illuminating

M819 RP

Smoke

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PBA Providing Protection To Warfighters

CPPW

CBPS

CP DEPMEDS

Pine Bluff Arsenal1. Chemical Patient Protective Wrap (CPPW)

provides protection to patients at site

2. M8E1 Chemical Biological Protective Shelter

(CPBS) provides contamination free medical

aid station

3. Chemically Protected Deployable Medical

Shelter (CP DEPMEDS) provides Combat

Support Hospitals with a capability to sustain

operations in an NBC environment

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UNCLASSIFIED

PBA Critical Manufacturing & Repair Capabilities

✓ Ammunition Manufacturing

✓ Chemical and Biological Defense Manufacturing

• Decontamination Kit Production

• Textiles Manufacturing - Cut / Sew / Seam

• Patient Protective Wrap (PPW)

• Production / Controlled Storage of Bio-

consumables

• Chemical Surety Expertise

• Production and Shelf Life Extension Testing

• Large Filter Fabrication

✓ CBRN Depot Source of Repair

• Chemical Biological Protective Shelter (CBPS)

• Chemically Protected Deployable Medical Units

(CP-DEPMEDS)

• Power Driven Decontamination System (PDDS)

PBA Capabilities Supporting JCS Scenario Requirements

• White Phosphorous (WP) Volumetric Dry Fill

• Red Phosphorous (RP) Automated

Pelletizing

• RP/Rubber Extrusion and Forming

• Incendiary Mix and Fill

• Automated Smoke Grenade Production

• Terephthalic Acid (TA) Mix and Fill

• Jet Air Pyrotechnic Powder Blending

• Automated Drilling and Pinning

UNCLASSIFIED//FOUO//PRE-DECISIONAL

UNCLASSIFIED//FOUO//PRE-DECISIONAL

PBA Chemical & Biological Defense CMC’s

Critical Process

Ite

m

M2

95

(P

)

M2

95

(P

LT)

M2

95

(S

LT)

M4

9

M4

9 I

CB

M F

ilte

r S

et

M4

9 I

CB

M H

EP

A

M9

8 G

as

Fil

ter

M4

8A

1/G

ree

n

M4

8A

1/T

an

C2

A1

Fil

ters

(P

LT)

C2

A1

Fil

ters

(S

LT)

M6

1 F

ilte

rs (

PLT

)

M6

1 F

ilte

rs (

SLT

)

JSLI

ST

(P

LT)

JSLI

ST

(S

LT)

M1

00

De

con

Kit

Ne

ck D

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er

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sk T

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ets

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its,

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tfit

s

M8

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en

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CB

PS

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n

M8

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CB

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CP

DE

PM

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S

Ty

pe

1

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4

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5

Ty

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E

X X X

X

X X

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X

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X

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X

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X X X X

X

X

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X X X X X

M295 Mitt Machine

Sorbent Filling Process (M295)

Critical Process Crosswalk

CPDEPMEDS Functional Tests

M8E1 Fault Isolation and Repair

M8 Fault Isolation and Repair

Chemical Mixing

Sorbent Reactivity/Panel Test

M26 Rebuild

M12A1 Repair

Smoke Grenade Launcher Repair

DR SKO Integration

Diesel Engine Maintenance and Repair

Refrigeration Systems Service and Repair

Large Filter Fill Process (M49)

Large Filter Drill and Pin (M98)

Large Filter Seal and Weld (M98)

Surveillance/Acceptance Test Filters/JSLIST

Cut and Sew (Neck Dam)

Rebuild Test Equipment

“Munitions at the Speed of War!” 9

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E-ILS Drives

Joint Service SupportGlobal Sustainment

En

ab

lers

Su

pp

ort

s

Long-Term Planning for

Future Optimal Network

Enterprise Approach to Warfighter

& Network Requirements

JMC Enterprise - Integrated Logistics Strategy

STORE

Demil Network

▪ Optimize Demil Throughput to

Improve Readiness

DEMIL

Storage Network

▪ Defines Future DOD Storage

Network Requirements

Production Network

▪ Sustainment of Critical

Capabilities

Distribution Network

▪ Meet Contingency Outload and

Support CONUS Training

Pine Bluff Arsenal & Network Core Competencies

UNCLASSIFIED

Centralized Manufacturing & Logistics Delivering CBRN Readiness

PRODUCE DISTRIBUTE TEST

UNCLASSIFIED//FOUO

UNCLASSIFIED//FOUO 9

PBA Joint CBRN Logistics Hub OV-1

MCB X

Pine Bluff Arsenal Joint CBRN Logistics Hub• Produce, Repair, COSIS, Surveillance Lot Testing, Field Returns

• Increased JPEO-CBRND Asset Visibility

• Single Point Stock Accountability

• Push Package Configuration

• New Technology Insertion

• Multi Mode Shipping

• Cost Effective

Fort X

SPOE (MPOTCO / MOTSU)

Theater

APODAPOE

Theater

SPODAFB X

Strategic

Airlift

LTL

Fort Y

Pine Bluff Arsenal Joint CB

Logistics Hub

Concept Advantages• Compliments Proven Integrated Logistics Strategy

• Leverages Established Logistics Networks

• Full Life Cycle Support At Single Location

• Chem-Bio CITE Designation Compliant

• Direct to Theater Via Nearby Airlift

• No Second Destination Costs

• Better Buying Power

Joint Operation Support• PBA Already A Joint Service Manufacturer

• Experienced Provider Of Joint Theater Support

• Synchronized Projection Of Assets Across All DoD

• Central Location to Deployment, Training, and Shipping

UNCLASSIFIED 10

UNCLASSIFIED

UNCLASSIFIED 11

UNCLASSIFIED

UNCLASSIFIED 12

UNCLASSIFIED

Igloo Storage

259 Structures

~560k sqft

6 with IDS

~13k sqft

Magazine Storage

132 Structures

~425k sqft

Environmental Controlled Storage

10 Structures, ~100k sqft

Ammo Outload & Shipping

5 Structures, ~50k sqft

Refrigerated Storage

6 Coolers, ~6k sqft

Logistics Infrastructure Profile

1,100,000 Square Feet Total

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PBA Quality Evaluation Facility

• Mission: Perform quality assurance surveillance and shelf life testing

of chemical defense equipment (DCE) for JPEO Chem/Bio, TACOM, &

Joint Service Customers using chemical agents (i.e. GD, GB, HD) and

simulants in a environmentally controlled laboratory.

− Testing Portfolio› Canisters (i.e. C2A1 for M40 Series Masks)

› Decontamination Kits (i.e. M295, M100)

› Permeable, Semi-permeable and

Impermeable Materials Testing (i.e. JSLIST

Suits, Chemical Protective Rubber Gear, etc)

− Surety Program:› Agent packaged in laboratory quantities; secure

vault; IDS monitoring

› 8 personnel in Reliability Program

› PBA - overall surety responsibility

› JMC - oversight & support

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UNCLASSIFIED

• 13,493 Acres of Land

• 8 Managed Lakes 318 acres

• 675 Facilities/271 AMMO Storage

▪ 3.7M SQ FT Real Property

▪ 5 Military Family Housing Units

▪ 1 Unaccompanied Dormitory

• 72.6 Miles Surfaced Roads

• 37.5 Miles Unsurfaced Roads

• Railway

▪ 34 Miles active tracks

▪ 9 Miles inactive tracks

▪ Rail car storage

• 1 Waste Treatment Plant (700KGD)

▪ 2 industrial ponds 200KGD

▪ 2 Sanitary ponds 500KGD

▪ 57.7 Miles Sewer

▪ 17 Lift Stations

• 6 Water Storage Tanks (1.2 MG)

▪ 45 Miles Water Distribution Line

▪ 3 Active water wells 1KG/min

• 8 Central Utilities Plants

▪ 14 Boilers (50 - 350 HP)

▪ 17 Air compressors (200 - 400 CFM)

▪ 7 Chillers (100 – 130 ton)

• Power incoming by ENTERGY 13.2KV

▪ 3 Subs w/ 4ea 15 MW XFMRs

▪ 11 Electrical Distro Feeders

▪ 113.2 Miles OH Distro Lines

▪ 38.4 Miles UG Distro Lines

▪ 900 Transformers/Switches

• Generators (5KW – 1.6MW)

▪ 24 Active

▪ 10 Inactive

PBA - by the Numbers

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UNCLASSIFIED

PBA Joint Logistics Center Site A

Concept:

3 - 200k SF Phased

Repair Plainview Gate-

add Truck Inspection

NO

RT

H

UNCLASSIFIED 16

UNCLASSIFIED

Life Cycle Management Capabilities

Development Support:

• Producibility Studies

• Survivability Assessment

• Engineering Changes

• Test Quantity Production

Production:

• Specialty Chemicals

• Non-Lethal

• Smoke / Illum Mortars

• Individual Protection

• Collective Protection

• Decontamination

• Custom Fabrication

Logistics:

• Quick Response

• Secure Storage

• Conditioned Storage

• World Wide Service

Testing:

• Live Agent Testing

• Environmental Testing

• Package Survival

• Performance Evaluation

• Quality Conformance

Concept:

• Rapid Prototyping

• Concept Prove Out

• Engineering Services

• Materials Selection

Training:

• On Site Courses

• Remote Teams

• Operator Certification

• Equipment Certification

• O&M Training

Surveillance:

• Shelf Life

• Inventory Control

• Maintenance

Database

Reconditioning:

• Overhaul

• Refurbish

• Upgrade

• Reclaim

Concept Development Testing Production Logistics Training Surveillance ReconditioningInitiation

Demil:

• On-site

• Off-site

Demil

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UNCLASSIFIED

PBA – Operational Impact

Munitions and Chem-Bio Defense at the Speed of War!

Heavy BCT Stryker BCT

▪ Weapon Systems Impacted• 155MM Self-Propelled Artillery

• 120MM Mortars

• 40MM Grenade Launchers

• Vehicle Mounted Grenade Launchers

• Hand Grenades (Smoke/Incendiary)

Infantry BCT

▪ Weapon Systems Impacted• 105MM Towed Artillery

• 155MM Artillery

• 60/81/120MM Mortars

• 40MM Grenade Launchers

• Vehicle Mounted Grenade Launchers

• Hand Grenades (Smoke/Incendiary)

Providing Obscurants, Illumination and Chem-Bio

Defense for Army Brigade Combat Teams

Cavalry Regiment Combat Aviation BrigadeFires Brigade

▪ Weapon Systems Impacted• 155MM Self-Propelled Artillery

• 120MM Mortars

• 40MM Grenade Launchers

• Vehicle Mounted Grenade Launchers

• Hand Grenades (Smoke/Incendiary)

▪ Weapon Systems Impacted• 155MM Towed Artillery

• 40MM Grenade Launchers

• Vehicle Mounted Grenade Launchers

• Hand Grenades (Smoke/Incendiary)

▪ Weapon Systems Impacted• 155MM Towed Artillery

• 105MM Self-Propelled Gun

• 60/81/120MM Mortars

• 40MM Grenade Launchers

• Vehicle Mounted Grenade Launchers

• Hand Grenades (Smoke/Incendiary)

▪ Weapon Systems Impacted• Hydra 70 Rockets

• 40MM Grenade Launchers

• Hand Grenades (Smoke/Incendiary)

All BCTs

• Current: M295 Decon Kits, M100 Sorbent Decon System, Dismounted Reconnaissance Sets, Kits and Outfits (DR SKO)

• Future: Large CIDAS, CRESS