UNDERCARRIAGE SPARE PARTS FOR MINING MACHINES

A Titan International Inc. Brand

3

ITM is a worldwide leader specialising in the design, development and

manufacture of undercarriage components and systems for crawler machines.

In response to the increasing demand for machines suitable to meet specific

working environments and applications, ITM is proud to offer the most

advanced solutions and comprehensive service to the mining industry.

UNDERCARRIAGE COMPONENTS

ITM supplies the widest range of components for mining machines covering

virtually All Brands in the market. The Group’s constant evolving product

portfolio includes components for Drilling Machines, Hydraulic Excavators up

to 800 ton class and the complete Dozer Range, plus components for a wide

range of auxiliary machines found in the mines.

ITM also offers undercarriage components for non-conventional mining

equipment, such as apron feeders and conveyors up to D11 class and

components for extreme conditions such as harsh temperatures and

underwater mining.

UNDERCARRIAGE SYSTEMS

Through its extensive engineering expertise, ITM Intertractor offers specially

designed System Solutions for machines up to 2500 tons, manufactured to

satisfy every aspect of the mining process.

ITM Intertractor supplies tailor made undercarriage frames for conventional

machines, such as drill rigs, and for special applications, such as stacker

bridges, mobile conveyors, bucket wheel excavators, mobile crushers,

reclaimers and subsea diamond dredging machines.

UNDERCARRIAGE SPARE PARTS FOR MINING MACHINES

4

ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage solutions. Recognised as a technical innovator, ITM delivers products and comprehensive service to the OEM’s in the construction, mining, road building, agricultural and special application industries.

The Group also manufactures and supplies a range of Ground Engaging Tool (GETs). Moreover the Pyrsa foundry is involved in the development of new product lines such as steel brakes, ingot mould and brackets for truck cranes.

ITM’s global reach is not limited to OEM’s, since it also supplies the Aftermarket via a worldwide network of the industry’s top dealers and distributors.

The Group employs a workforce of about 1300 throughout its manufacturing plants in Italy, Germany, Spain, USA, Brazil and China.

The ITM, Itrac, Pyrsa and Shark brand names are produced and distributed across Europe, North and South America, Africa, Middle East and Asia Pacific.

ITM is the supplier of choice to many of the world’s major OEM’s in the field of crawler machines, such as Argo Tractors, Atlas Copco, Bauer, CNH Industrial, Doosan, Dynapac, Fayat, JCB, John Deere, Hitachi, Hyundai, Knorr-Bremse, Kobelco, Komatsu, Liebherr, LiuGong, Same Deutz-Fahr, Sandvik, Sany, Sennebogen, Shantui, Terex, Thyssen Group, Volvo, Wirtgen Group and Zoomlion.

WHO WE ARE

5

The extensive expertise in the design and manufacture of undercarriage components and complete undercarriages, combined with the usage of the most advanced technologies, allow ITM to develop innovative, reliable and competitive products, that meet the highest quality standards.

Engineering expertise, gained over many years of co-operation with the major Original Equipment Manufacturers together with its own extensive know-how of Manufacturing Processes provides the basis for the Groups’ technical strength.

The Group’s Engineering activity is guided by the constant feedback of product performance from its customers and the in-house anticipation of improved functional reliability, creativity of design and cost and time effectiveness.

Innovation drives the Groups’ product development: from the start of a project the Design and Engineering Department utilizes advanced CAD systems and applies rapid prototyping tools to develop new products and refine those in the current range, guaranteeing continuous improvement in quality and cost/performance ratios.

The most modern design and engineering simulation techniques such as Finite Element Analysis (FEA) are standard development tools. Experimental structural analysis tests aimed at validating the numerical results previously achieved, are an integral part of the normal product development process.

Each new product is preceded by extensive R&D: research into new materials aimed at increasing the wear life of components, together with rigorous field and in-house state of the art testing facilities guarantees the optimum functional performance of the product.

The Customer is ITMs focus: through a combination of localised manufacturing and a distribution network that covers most of the world the Group supports its customers through its proximity to them and its continuous monitoring of their needs.

ITMs strategic objective is to establish a well integrated network of Mining Service Centres in the major mining areas around the world which will provide a complete specialised undercarriage maintenance service. ITM mining service centres have properly trained professionals, the right expertise and tools, backed up by the best parts availability to enable machines to be up and running quickly and reliably.

WHAT WE DO

6

Track Chains Track ShoesTrack Chains

7

Rollers Sprockets andBolt-on Segments

Idler and Tension Groups

THE RANGE

8

9

Track chains

Track Chains suitable for almost all type of mining crawler machines from standard to specialized applications.

Wide range of track chains for mining standard applications:

Sealed and lubricated track chains for mining Dozers.

Sealed and greased track chains for mining Excavators up to 200 ton class.

Monobloc track chains for mining Excavators above 200 ton class.

Assembled from high precision components designed and manufactured to resist loosening, cracking and breaking

even when worn to service limit.

Track bushings are carburized and heat treated for optimum hardness and toughness.

New Sealed aNd lubricated chaiNS for MiNiNg dozerS:

New track links forged of special boron steel, quenched, tempered and stress relieved to guarantee increased

toughness, durability and fatigue resistance.

Track link rails are deep induction hardened for optimum wear life.

Selectively anti-scallop versions are available.

Track pins are heat treated to resist bending and wear even in high impact conditions.

Additionalsurfacecoatingtreatmentsignificantlyreducesthepin’sgallingphenomenon.

New internal geometry and improved inner surface roughness of the track bushing reduce surface friction between

pin and bushing, optimize contact load distribution and improve internal oil circulation.

NewSealGroupprofileguaranteeimprovedsealabilityandbetterperformancesatextremeambienttemperatures.

Selectively track chains with PPR System are available.

New MoNobloc coNfiguratioN for MiNiNg excavatorS above 200 toN claSS:

Monobloc Shoe made from special cast steel and mass heat treated for maximum structural life under extreme

working conditions.

Roller path and central tooth of every single shoe are induction hardened to optimize wear performance under the

most severe applications.

Inductionhardeningofthepincontactareasallowsthejoint’sbestdurability.

10

Widerangeofalternativetrackshoes,suppliedinseveralconfigurationsforanycustomizedapplication,from

standard to extreme service shoes.

Widechoiceofcastshoesfromspecificsteelscombinedwithoptimalheattreatmentstoensurehighmechanical

properties of the component. Available in various widths up to 2,200 mm.

“SuPer extreMe Service” ShoeS for MiNiNg dozerS:

Cast steel, quenched and tempered plus special stress relieving treatments guarantee high fatigue resistance.

Special induction hardening ensures superior wear resistance.

Track shOEs

11

rOLLErs

Wide range of track and carrier rollers suitable for mining machines with operational weight of between 70 tons

and 800 tons.

Wide choice of rollers for mining standard applications:

SingleanddoubleflangetrackrollersforDozerapplications.

SingleflangetrackrollersforExcavatorupto200tonsweightclass.

Specificrollershellsformachinesabove200tonsweightclassmatchingthemonoblockconfiguration.

Versions for Artic temperature are available.

Roller shells forged from deep hardening steel for internal strength, designed to resist bellmouthing.

Shafts and bearings designed to provide maximum strength and to reduce friction and wear.

Lifetime lubricated for longer life and perfect operation under any working condition.

New rollerS for MiNiNg dozerS: New “Floating Seal Group” guarantee improved sealability and wider temperature operating range.

New end collars ensure improved internal seal protection and greater clamping force.

Improved through-hardening shell to increase the roller wear life, strengthness and durability.

12

Widechoiceofsprocketsmatchinganytypeofminingmachinesapplicationsandmostcommonfinaldrivetypes

for mining dozers and excavators.

Wide range of three to six teeth segments suitable for dozer track-type machines ranging up to 100 tons

weight class.

Excavator Monobloc cast sprockets with special formula steel and optimized casting dies for high quality products.

Effective hardened depth resulting in excellent wear resistance and longer life.

New bolt-oN SegMeNtS for MiNiNg dozerS made from special boron steel, through hardened

and stress relieved to obtain high resistance and optimize wear performance under the most demanding working

conditions.

sPrOckETs anD BOLT-On sEGMEnTs

13

iDLEr anD TEnsiOn GrOUPs

Wide choice of Idlers suitable for track-type earthmoving and special application machines ranging from 70 tons

to 800 tons weight class.

Cast and fabricated versions available.

Tread hardness similar to links, track rollers and carrier rollers for perfect dynamic operation on the vehicle and

balanced wear resistance.

Best design and manufacturing of the components for optimum wear life.

Wide choice of tension groups with a wide range of pretension ratios.

New idler wheel for MiNiNg dozer new “X section” reinforced design, made from special cast steel to increase robustness and optimize

wear performance.

improvedfloatingsealgroupswithnewrubberringforbetterperformanceatextremeambienttemperature.

14

LarGE DOzErs PrODUcT avaiLaBiLiTy

Brand Machine Model

Chain Pitch (mm)

Carrier Roller

Track Roller Sprocket Idler Chain Shoe

D8T 215.9

D9T 240

D10T 260.4

D11T 317.5

D155A-6 228.6

D275AX-5 260.35

D375A-6 280

D475A-5 317.5

PR754 228,6

PR764 240

CATE

RPIL

LAR®

KOM

ATSU

LIEB

HERR

Available for AMK

Available for OEM only

15

LarGE ExcavaTOrs/shOvELsPrODUcT avaiLaBiLiTy

Brand Machine Model

Chain Pitch (mm)

Carrier Roller

Track Roller Sprocket Idler Chain Shoe Monobloc

ZX870-5G 260.35

EX1200-5 260.35

EX1200-6 260.35

EX1900-6 317.5

EX2500-5 440

EX2600-6 440

EX3600-6 --

EX5600-6 --

HITA

CHI

Brand Machine Model

Chain Pitch (mm)

Carrier Roller

Track Roller Sprocket Idler Chain Shoe Monobloc

PC800LC 260.35

PC1250-8 280

PC2000-8 317.5

PC3000-6 --

PC4000 --

KOM

ATSU

Available for AMK

Available for OEM only

Available as from 2015

Available as from 2016

LarGE ExcavaTOrs/shOvELsPrODUcT avaiLaBiLiTy

Brand Machine Model

Chain Pitch (mm)

Carrier Roller

Track Roller Sprocket Idler Chain Shoe Monobloc

R976 260.35

R980 SME 280

R984B 260.35

R984C 280

R9100 280

R9150 280

R992 286.46

R994 318

R994B-R9250 350

R9350 350

R9400 395

R9400 HD 350

R995 395

R996B

R9800

LIEB

HERR

Brand Machine Model

Chain Pitch (mm)

Carrier Roller

Track Roller Sprocket Idler Chain Shoe Monobloc

CAT 6015(RH40E) 260.35

CAT 6018(RH90C) 318

CAT 6020B 318

RH120C 318

CAT 6030(RH120E) 350

CAT 6040(RH170B) 415

CAT 6050(RH200) 475

CAT 6060(RH340B) 475

CAT 6090(RH400) 495

CATE

RPIL

LAR®

(TER

EX –

O&

K –

BUCY

RUS)

Available for AMK

Available for OEM only

DriLLinG MachinEs PrODUcT avaiLaBiLiTy

Brand Machine Model

Chain Pitch (mm)

Carrier Roller

Track Roller Sprocket Idler Chain Shoe

MD5050(SD-250) (R20 / R20C)

155.6

MD5075(R30C) 171.05

MD5090(SD-345) (345 / 345S)

171.05

MD5125(SCH5000C)(SCH5000CL)

171.05

MD6240(SKF-X)(SKF12 / SKF15)

202.8

MD6290(SKF / SKF11) 202.8

MD6420(SKS - B7 Size) 215.9

MD6420(SKS / SKSS B8 Size)

228.6

MD6540(SKL) 228.6

CATE

RPIL

LAR®

(TER

EX –

BUC

YRUS

)

Available for AMK

Brand Machine Model

Chain Pitch (mm)

Carrier Roller

Track Roller Sprocket Idler Chain Shoe

590 149.17

780 171.05

DM25- DM30 190

DM45 202.8

DML 215.9

DML-SP 215.9

DMM2 215.9

DMM3 228.6

DMH-DMH2 228.6

PV271 215.9

PV275 215.9

PV351 260.35

ATLA

S CO

PCO

18

19

CT 7.2 M

01E/2015lifelongarilom

an.com

Titan InternationalDes Moines, Iowa, USAFreeport, Illinois, USABryan, Ohio, USAQuincy, Illinois, USASaltville, Virginia, USASão Paulo, Brazil

Voltyre-Prom Volgograd, Russia(Majority Share)

Titan Mining Services (TMS)SWTAlberta, Canada

Titan Mining Services (TMS)Titan Australia Pty LtdEmerald, QLD, AustraliaKalgoorlie, WA, AustraliaKarratha, WA, Australia

Muswellbrook, NSW, AustraliaPerth, WA, AustraliaPort Hedland, WA, AustraliaSydney, NSW, AustraliaYatala, QLD, Australia

Titan Mining Services (TMS)PT Titan Wheels IndonesiaJakarta, Indonesia

Titan Mining Services (TMS)Titan Wheels South Africa (Pty) LtdNuffield, Springs, SA

Titan Mining Services (TMS)Aros del Pacifico S.A.C.Lima, Peru

Titan Mining Services (TMS)Aros del Pacifico S.A.Santiago, Chile

Titan Steel Wheels LtdKidderminster, UK

Titan Distribution (UK) LtdSt. Helens, UK

Titan Italia SpACrespellano (BO), ItalyFinale Emilia (MO), ItalyJesi (AN), Italy

Titan France SASFlers, France

Titan Asia A.S.Aydin, Turkey

Wheels India LtdTamilnadu, India (Minority Share)

Italtractor ITM SpAFanano (MO), ItalyCeprano (FR), ItalyPotenza, Italy

Titan Intertractor GmbHGevelsberg, Germany

Pyrsa Piezas y Rodajes S.A.Monreal del Campo (Teruel), Spain

Intertractor America Corp.Elkhorn, WI, USAWinston-Salem, NC, USA

ITM Latin America LtdaAtibaia, São Paulo, Brazil

ITM Track (Tianjin) LtdTianjin, P.R. of China

Titan ITM (Tianjin) Co. LtdWDA Tianjin, P.R. of China

Titan ITM Japan LtdYokohama, Japan

www.group-itm.comwww.titan-intl.com