undercounter refrigerator service manual - parts...

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Turbo Air Speed up the Pace of Innovation Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH ON BEFORE OPERATING THIS EQUIPMENT Please read this manual completely before attempting to install or operate this equipment! www.turboairinc.com JUR-36 JUR-48 JUR-60 JUR-72

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Page 1: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

Turbo Air Speed up the Pace of Innovation

UndercounterRefrigeratorService Manual

CAUTION!PLEASE KEEP POWERSWITCH ON BEFORE

OPERATING THIS EQUIPMENT

Please read this manual completely before attempting to install or operate this equipment!

www.turboairinc.com

JUR-36JUR-48JUR-60JUR-72

Page 2: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

TABLE OF CONTENTS

1. EXPLODED VIEW

1-1. JUR-36 EXPLODED VIEW

1-2. JUR-48 EXPLODED VIEW

1-3. JUR-60 EXPLODED VIEW

1-4. JUR-72 EXPLODED VIEW

2. WIRING DIAGRAMS

3.MAIN PART

4. MAIN COMPONENTS

5. PARTS LIST

6. TEMPERATURE CONTROL INSTRUCTION

7. REPLACEMENT OF MAIN COMPONENTS

7-1. REPLACING DOOR

7-2. REFRIGERATION COMPARTMENT PARTS

7-3. COMPRESSOR COMPARTMENT PARTS

7-4.DISASSEMBLE Refrigerator Compartment

7-5 Replacing FRONT PCB

7-6 How to use Display PCB

7-7 Replace Main PCB

7-8 Replacing cabinet frame heater(and/or)mullion heater

Page 3: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

1. EXPLODED VIEW

3

1

2

4

5

6

7

8

9

10

11

14

12

13

23

24

15

16

17

18

19

20

21

22

CONDENSER ASSY

SUCTION PIPE

COMPRESSOR

EVA ASSY

DOOR(R)_900

TOP HINGE(R)

EVA DRAIN GUIDE

DRAIN PAN

DRYEREVA DUCT

EVA FAN MOTOR

UNIT BRACKET(A)

CASKET

AIR GUIDE(L/R)

MAIN PCB COVER

FRONT PCB

COUNTER TOP

EVA FAN AIR GUIDE

UNIT FRONT COVER CABINET ASSY

1-1. JUR-36 EXPLODED VIEW

PART NAME

CONDENSER FAN MOTOR

UNIT BRACKET

UNIT SIDE COVER

BOTTOM HINGE(R)

Page 4: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

3

1

2

4

5

6

7

8

9

10

11

14

12

13

23

24

25

26

27

15

16

17

18

19

20

21

22

CONDENSER ASSY

SUCTION PIPE

COMPRESSOR

EVA ASSY

DOOR(L)_1200

DOOR(R)_1200

EVA DRAIN GUIDE

DRAIN PAN

DRYEREVA DUCT

EVA FAN MOTOR

UNIT BRACKET(A)

CASKET

AIR GUIDE(L/R)

MAIN PCB COVER

FRONT PCB

COUNTER TOP

EVA FAN AIR GUIDE

UNIT FRONT COVER

CABINET ASSY

1-2. JUR-48 EXPLODED VIEW

PART NAME

CONDENSER FAN MOTOR

UNIT BRACKET

UNIT SIDE COVER

BOTTOM HINGE(L)

BOTTOM HINGE(R)

TOP HINGE(L)

TOP HINGE(R)

Page 5: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

3

1

2

4

5

6

7

8

9

10

11

14

12

13

23

24

25

26

27

15

16

17

18

19

20

21

22

CONDENSER ASSY

SUCTION PIPE

COMPRESSOR

EVA ASSY

DOOR(L)_1500

DOOR(R)_1500

EVA DRAIN GUIDE

DRAIN PAN

DRYEREVA DUCT

EVA FAN MOTOR

UNIT BRACKET(A)

CASKET

AIR GUIDE(L/R)

MAIN PCB COVER

FRONT PCB

COUNTER TOP

EVA FAN AIR GUIDE

UNIT FRONT COVER

CABINET ASSY

1-3. JUR-60 EXPLODED VIEW

PART NAME

CONDENSER FAN MOTOR

UNIT BRACKET

UNIT SIDE COVER

BOTTOM HINGE(L)

BOTTOM HINGE(R)

TOP HINGE(L)

TOP HINGE(R)

Page 6: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

3

1

2

4

5

6

7

8

9

10

11

14

12

13

23

24

25

26

27

28

15

16

17

18

19

20

21

22

CONDENSER ASSY

SUCTION PIPE

COMPRESSOR

EVA ASSY

DOOR(L)_1800

DOOR(M)_1800

DOOR(R)_1800

EVA DRAIN GUIDE

DRAIN PAN

DRYEREVA DUCT

EVA FAN MOTOR

UNIT BRACKET(A)

CASKET

AIR GUIDE(L/R)MAIN PCB COVER

FRONT PCB

COUNTER TOP

EVA FAN AIR GUIDE

UNIT FRONT COVER

CABINET ASSY

1-4. JUR-72 EXPLODED VIEW

PART NAME

CONDENSER FAN MOTOR

UNIT BRACKET

UNIT SIDE COVER

BOTTOM HINGE(L)

BOTTOM HINGE(R)

TOP HINGE(L)

TOP HINGE(R)

Page 7: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

2. WIRING DIAGRAMS

Page 8: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

3.MAIN PART

DISPLAY PCB

CONDENSER UNIT

SUCTION PIPE(B) COMP CONDENSER FAN MOTOR

CONDENSER

DRAIN PIPE

DRYER DRAIN PAN

CONDENSER FAN MOTOR ASSY

CONDENSER MOTOR FAN BLADE

CONDENSER MOTOR BRACKET CONDENSER MOTOR

DISPLAY PCB

Page 9: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

PCB BOX

DOOR GASKET

EVAP UNIT

TRANSFORMER

MAIN PCB

DOOR FRAME

DOOR GASKET

EVAPD-SENSOR

EVAP DUCT EVAP FAN MOTER R-SENSOR

Page 10: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

2. COMPRESSOR RELAY , OVERLOAD

4. MAIN COMPONENTS

MODEL PART NAME PART NO. HP CAPACITY TYPE OF INPUT MAKER

JUR-36 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

JUR-48 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

JUR-60 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

JUR-72

MODEL

JUR-36

JUR-48

JUR-60

JUR-72

MODEL

JUR-36

JUR-48

JUR-60

JUR-72

STARTING

200V/100µF

200V/100µF

200V/100µF

200V/100µF

PART NO. RUNNING

230V/10µF

230V/10µF

230V/10µF

230V/10µF

PART NO.

-

-

-

-

-

-

-

-

MAKER

-

-

-

-

NOTE

-

-

-

-

HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

NOTEMAKEROVERLOADRELAY

1.COMPRESSOR

SENSATA- 4TM314TFBYY-52

SENSATA- 4TM314TFBYY-52

SENSATA

SENSATA- 4TM314TFBYY-52

BLADE MAKER

4. CONDENSER FAN MOTORTYPEPART NAME PART NO.

JUR-72

JUR-60

JUR-36

JUR-48

5. EVAPORATOR FAN MOTORPART NAME PART NO. POLE INPUT TYPE BLADE MAKERMODEL

3. COMPRESSOR CAPACITOR

- 4TM314TFBYY-52

INPUTMODEL POLE

SHADED POLE

INDUCTIONSUNGSHIN

IS 4420DWSN-2A

3LAzH06,V511P40010066F8G1-GSWD0244 SI

P8F6600100 4P 115V,60HzSHADED POLE

INDUCTIONAL4 SUNGSHIN

JUR-72

JUR-60

JUR-36

JUR-48

EVAP DUCTFAN COVER

EVAP DUCT

FAN COVER(A)

Page 11: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

JUR-72 BR84100101 R-134a C-052-5 -

JUR-48 BR84100101 R-134a C-052-5 -

BR84100101 R-134a C-052-5 -

JUR-60 BR84100101 R-134a C-052-5 -

MODEL

PART NAME

COUNTER TOP ASSY KR2FF00100

KR5FF00100

KR8FF00100

KR9FF00100

KR9AF00102

KR2AF00202

KR2AF00102

KR5AF00202

KR8AF00202

KR8AF00302

KR8AF00102

KR23300103 PVC

36 48

1

1

1

1

1

1

1

1 1 1

1 1 1

11 1 2

11 1 2

11

11

1 1

1 1

2

2

2

3

4 4 6

1

1

1

1

1

1

1

2

2

3

60 72

PVC

PVC

PVC

ABS

SUS

SUS

SUS

SUS

HBL-27YE-1

CU

CU

KR53300103

KR83300103

KR93300103

M720700101

BR98400100

BR98400200

30229M0305

30229M0405

M722900206

M722900106

M369700100

DK8AI00103

DK9AI00103

KR5AF00102

COUNTER TOP ASSY

COUNTER TOP ASSY

COUNTER TOP ASSY

DOOR ASSY_900

DOOR ASSY(L)_1200

DOOR ASSY(R)_1200

DOOR ASSY(L)_1500

DOOR ASSY(R)_1500

DOOR ASSY(L)_1800

DOOR ASSY(M)_1800

DOOR ASSY(R)_1800

DOOR GASKET

DOOR GASKET

DOOR GASKET

DOOR GASKET

DOOR BUSHING

SPRING BAR

SPRING BAR

BOTTOM HINGE (U)(L)

BOTTOM HINGE (U)(L)

TOP HINGE (L)

TOP HINGE (R)

COMPRESSOR

EVA ASSY

EVA ASSY

PART NAME DESCRIPTION

PART NO. REFRIFERANT SPEC

OD2.4,ID1.2,L=31008.5OZ

OD2.4,ID1.2,L=360012.0OZ

NOTE

JUR-36

ModelRemark

MODEL CAPILLAY LENGTH Refriferant MAKER NOTE

JUR-36

JUR-48

JUR-60

JUR-72

OD2.4,ID1.2,L=31007.0OZ

OD2.4,ID1.2,L=31007.0OZ

6. CAPILLARY TUBE LENGTH AND REFRIFERANT

7.FILTER DRYER

5. PARTS LIST

Page 12: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

1 1 1 1

1

1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

2 2 2 2

1 1 1

1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

4 8 8 12

4 8 8 12

2

2

2

1 1

2 2 2 4

2 2 2 2

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1

1

1

1

1 1 2

DRYER BR84100100

KF84900105

KF24900104

G8F6600100

P8F6600100

JR85400101

BR85400100

M721300201

K3F5102100

K3F5102001

K3F6000100

KR81400100 SUS

SUS

SUS

SUS

SUS

SUS

ABS

ABS

ABS

PVC

OPTION

OPTION

OPTION

OPTION

OPTION

SUS

PA-66

Pe-Co (Gray)

Pe-Co (Gray)

Pe-Co (Gray)

Pe-Co (Gray)

MOVE 4 INCH

STOP 4 INCH

P.P

02-10-201-10

KR81400200

KR89900200

KR9AC00100

BR8AC00100

KR81900302

KR91800201

KR81900104

KF81700100

KF85220300

G8F3200502

M725300201

30220L0903

KR29000101

KR59000101

KR89000101

KR99000101

G8F6500101

G8F6500201

M729300103

KR93200300

30281Q0100

KF83000100

JR25300102

JR55300102

JR85300102

JR95300102

JR85300201

Remark

ASSY MULLION (100mm)

ASSY UNIT FRONT COVER

Model

CONDENSER FAN MOTOR

MAIN PCB

CABINET HEATER

CABINET HEATER

CABINET HEATER

CABINET HEATER

MULLION HEATER

PART NAME PART CODE DESCRIPTION9 12 15 18

CONDENSER

CONDENSER

EVAP FAN MOTOR

DISPLAY PCB

POWER CORD

R SENSOR

D SENSOR

TRANS

MAIN PCB COVER(B)

MAIN PCB COVER(F)

ASSY MAGNET

ASSY MULLION (85mm)

EVA DRAIN GUIDE

UNIT SIDE COVER

EVAP DUCT

EVAP FAN DUCT

COOLING MOTOR COVER

SHELF STANDARD

FIXTURE SHELF CLIP

SHELF_1200

SHELF_1500

SHELF_1800

SHELF_900

CASTER

CASTER

DRAIN PAN

FRONT PCB CASE

POWER SWITCH

DRAIN HOSE

Page 13: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

6. TEMPERATURE CONTROL INSTRUCTION

Page 14: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

A.Unscrew the top hinge B.Lift the door

C.Lift the door and take apart it from cabinet. D.DOOR ASSY

A.Unscrew the cabinet Reinforce. B.Unscrew the counter top bracket(Right).

C.Unscrew the counter top bracket(Left). D.Cut the counter top out of cabinet as below.

7.REPLACEMENT OF MAIN COMPONENTS

7-1.REPLACING DOOR

7-2.Cabinet Compartment

Page 15: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

E.Unscrew evap fan duct.

G.Unplug the evaporator motor connector. H.Disassemble evap motor.

I.Evap Motor J.Disassemble air guide

K.Unscrew evap air guide. L . Disconnect the harness sensor.

Page 16: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

M. Pull out Sensor from the Evap. N.Unscrew evaprator.

O.After unscrewing,remove evaporator. P.Evaporator

A.Disassemble the unit front cover assembly

7-3.COMPRESSOR COMPARTMENT PARTS

B.Disassemble the unit side cover

C.Remove the mech cover D.Remove the comp base

Page 17: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

E.Disassembly the condesing unit

7-4.DISASSEMBLE Refrigerator CompartmentA.Unsolder suction pipe(B) and comp as below B.Unsolder condenser and drain pipe .

C.Unscrew the compressor. D.Disassemble the condenser motor.

E.Unscrew the condenser. F.Disassemble filter dryer.

Page 18: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

A.lift the unit front cover as illustrated below. B.Switch off the power.

C.UnplugD.Remove the display PCB back cover by unscrewingthe four screws located on the display PCB back cover.

E.Disassemble display PCB. F.Replace display PCB with the new one.

G.Screw the display PCB. H.Tighten the screws located on display PCB back cover.

7-5 Replace Front PCB

Page 19: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

I.Put the plug in the socket.

7-6 How to use Display PCB

J.Turn on the unit.

A.Push"SW1" and "SW2" button (SWI . SW2 )at the same time and wait five seconds to setmode.

B.Bar LED display "F1",the unit is at the mode of freezer.

C.Then push"SW1" button (SWI ) one time,theunit is at the mode of freezer(F2).

E.Turn off the power after setting the necessitymode,then restart the power.

D.Push"SW1" button (SWI ) agian,the unit is at themode of refrigerator(R1).

Page 20: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

-7 Replace Main PCB

A.lift the unit front cover as illustrated below. B. Unscrew the main PCB cover (front).

C.Unscrew the the main PCB cover(back). D.Disconnect the connectors.

E.Figure of the removed connectors. F.Separate the PCB.

G.Take apart the main PCB from electrical box. H.Replace the main PCB with the new one.

Page 21: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

I.Connect connectors of main PCB.

K.Assemble the unit front cover.

7-8 Replacing cabinet frame heater(and/or)mullion heater

A.Insert the point of“-”type screw driver into the gap

between the frame and frame cover.B.Take apart the frame cover from the frame.

C.Pull out the heater wire from the inlet. D.Insert new cabinet heater wire to the inlet.

J.Tighten the screws as below.

Page 22: Undercounter Refrigerator Service Manual - Parts …download.partstown.com/is-bin/intershop.static/WFS/Reedy...Undercounter Refrigerator Service Manual CAUTION! PLEASE KEEP POWER SWITCH

E.Assemble the frame cover with frame.Pat the frame

cover with the soft hammer,etc.F. Disassemble the mullion frame.

G.Uncap connectors of mullion heater.

I. Replace the mullion heater with a new one.

H. Take apart mullion frame cover from mullion frame.