union galvasteel

UNION GALVASTEEL

I. UNION GALVASTEEL CORPORATION

Bacnotan Drive, Brgy., Real Calamba City, LagunaJanuary 22, 2015

II. INTRODUCTION A. Mission

We shall supply products that are of distinct quality to create value and satisfaction to our customers.

We shall continuously improve on the quality of our products and services through innovation and creativity.

We shall run our business in accordance with the highest ethical standard of integrity, trust and professionalism.

We shall provide for a working environment that will promote the safety and welfare of our employees, uplift their well-being and create an atmosphere for the continuous development of skills, enhance productivity and promote opportunities for growth.

We shall manifest our role as a good corporate citizen by initiating and participating in projects that promote growth and sustainable development of the communities where we operate.

B. VisionTo be the preferred supplier of high quality building materials and services to the construction industry.

C. History of CompanyUNION GALVASTEEL CORPORATION (UGC) started as the Union Steel Plant Division of BACNOTAN CEMENT INDUSTRIES, INC. (Bacnotan), a pioneer on the Philippine Cement Industry and commenced commercial operations in 1963 with a galvanizing plant in Poro, San Fernando, La Union for the manufacture of Galvanized Iron (GI) sheets. It subsequently expanded operations with the galvanizing plants in Ilang, Davao City in 1968 and in Calamba, Laguna in 1990. The division was spun off in 1993 as a separate business unit and incorporated as BACNOTAN STEEL CORPORATION. The company I 1995 established a modern Continuous Galvanizing Line and a Colo Coating Line for the manufacture of prepainted galvanized steel coils in Calamba, Laguna.

In June 2000, the company was renamed UNION GALVASTEEL CORPORATION, a name that identifies its core business and brings Union Galvasteel as a leading brand of galvanized and prepainetd steel roofing products in the market.

Today, UNION GALVASTEEL CORPORATION is the market leader in the manufacture and distribution of prepainted galvanized roofing and other galvanized roofing and other galvanized steel products such as steel decking, building systems’ components and insulated panels for commercial, industrial and residential applications. The company has the largest and most diversified distribution network in the industry, with rollforming plants, warehouses and sales offices in strategic locations throughout the country.

The company is owned by PHINMA CORPORATION, a highly diversified holding company with interests in enterprises involved in housing, steel roofing products, energy, education, and process outsourcing.

PHINMA was founded in 1956 by a group of prominent businessmen and industrialists led by Amb. Ramon V. del Rosario, Sr., Don Filemon C. Rodriguez, and Mr. Ernesto O. Escaler.

III. PRODUCTS AND BY-PRODUCTS

Products: Roofing Products:

Duratile

PRODUCT INFORMATIONSubstrate/Reference Standards

Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575

Hot-dip 55% Aluminum-Zinc Coated Steel CoilsPNS 1993:2004; JIS G 3321; ASTM A 792; ISO 9364

Norminal Thickness

0.40 mm to 0.60 mm

Feed Width 1220 mm

Effective Coverage

1005 mm

Paint Coating System

Oven cured high performance quality epoxy primer and polyester top coat and back coat paints.

Multi Color Paint Coating System

Two-coat, two bake oven-cured high performance quality acrylic topcoat and polyester back coat paints.

Also Available upon request

Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)

Paint Coating Thickness

For Regular Colors : Topcoat : 12 - 20 microns Backcoat : 4 - 8 microns

For Multi Colors and: Topcoat : 22 - 28 micronsWoodgrain Backcoat : 4 - 8 microns

Available Colors

Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request

Module Distance

Standard : 300 mmVariable : 100 mm minimum

Purlin Spacing Equal to Module Distance

Depth of Step in Tile

Standard : 15 mmVariable : 8 mm - 25 mm upon request

Length Transportable length up to 20 metersOnsite Rollforming for longer panels

Duratile Multicolor


Hot-dip Zinc-coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575;


Norminal Thickness

0.40 mm to 0.60 mm

Feed Width 1220 mm

Effective Coverage

1005 mm



Multi Color Paint Coating System

Two-coat, two bake oven-cured high performance quality acrylic topcoat and polyester back coat paints.






Available Colors

Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain Variants

Special Colors also available upon request

Module Distance



Depth of Step in Tile

Standard : 15 mmVariable : 8 mm - 25 mm upon request


Durarib




Norminal Thickness 0.20 mm to 0.60 mm

Feed Width 915 mm and 1220 mm

Effective Coverage 780, 1040 and 1070 mm

Rib Height 22 mm





Paint Coating Thickness:

Topcoat : 12 - 20 micronsBackcoat : 4 - 8 microns

Available Colors: Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request

Length: Transportable length up to 20 metersOnsite Rollforming for longer panels

Duratwin





Feed Width 1220 mm

Effective Coverage 963 mm

Rib Height 30 mm







Available Colors Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain VariantsSpecial Colors also available upon request


Duracorr

PRODUCT INFORMATIONSubstrate/Reference Standards:



Nominal Thickness: 0.20 mm to 0.60 mm

Feed Width: 915 mm and 1220 mm

Effective Coverage: 1005 mm








Length: Transportable length up to 20 metersOnsite Rollforming for longer panels

Laverne





Feed Width 915 mm and 1220 mm

Effective Coverage 780 mm and 1040 mm









Module Distance Standard : 300 mmVariable : 260 mm minimum


Depth of Step in Tile Standard : 10 mm - 20 mmVariable : 8 mm - 25 mm upon request


Mega Hi-Rib




Norminal Thickness

0.40 mm to 1.0 mm

Feed Width 1220 mm

Effective Coverage

918 mm (Tolerance +8 / -5)

Rib Height 90 mmPaint Coating System






Available Colors

Red, Green, Beige, Blue, Orange, White, BrownSpecial Colors also available upon request


Hi Rib





Feed Width 1220 mm

Effective Coverage 918 mm

Rib Height 50 mm









Minirib




Norminal Thickness

0.20 mm to 0.60 mm

Feed Width 915 and 1220 mm

Effective Coverage

780 and 1064 mm







Available Colors Red, Green, Beige, Blue, Orange, White, BrownSpecial Colors also available upon request

Module Distance




Duraseam





Feed Width 610 and 457 mm

Effective Coverage 470 and 322 mm

Rib Height 51.50 mm









Duracurve


Hot-dip Zinc-Coated Steel CoilsPNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575;



Nominal Width 915mm and 1220 mm

Effective Coverage 780mm and 1040 mm

Rib Height 22 mm

Minimum Radius 1 m








Length In-plant curving : 10 m. length up to 2 m. heightOn-site curving : as applicable

Duraspandrel

Duratherm Insulated Panel:

Roofing PU Panel

THERMAL PROPERTIES

PANELTHICKNESS

(mm)

APPLICATIONTEMPERATURE

(°C)

THERMALRESISTANCE, R

m² - °KW

THERMALCONDUCTANCE,

C__W__m² - °K

25 (+) 20 1.19 0.84

30 (+) 20 1.43 0.70

50 (+) 10 2.38 0.42

75 (+) 10 - (-)10 3.57 0.28

SPECIFICATIONS

PROPERTY VALUE REFERENCE STANDARD

DENSITY 35 kg/m³ min. DIN EN ISO 845

THERMAL CONDUCTIVITY

0.021 W/m -°K DIN EN 12667

INSULATION THICKNESS 25 mm. - 75 mm.

SKIN MATERIAL Prepainted galvanized steel or other metallic coated material

METAL THICKNESS 0.30 mm. - 0.80 mm.

PANEL LENGTH Transportable length

Standard PU Panel

THERMAL PROPERTIES

PANELTHICKNESS

(mm)

APPLICATIONTEMPERATURE

(°C)

THERMALRESISTANCE, R

m² - °KW

THERMALCONDUCTANCE, C

__W__m² - °K

50 (+) 10 2.38 0.42

75 (+) 10 - (-) 10 3.57 0.28

100 (-) 10 - (-) 20 4.76 0.21

125 (-) 20 - (-) 30 5.95 0.17

150 (-) 30 - (-) 40 7.14 0.14

SPECIFICATIONS

PROPERTY VALUE REFERENCE STANDARD

DENSITY 40 - 45 kg/m³ DIN EN ISO 845

THERMAL CONDUCTIVITY

0.021 W/m -°K DIN EN 12667

EFFECTIVE COVERAGE 1157 mm.

INSULATION THICKNESS 50 mm. - 300 mm.

25 mm. - 30 mm. ( also available upon request )

SKIN MATERIAL Prepainted galvanized steel or other applicable material

METAL THICKNESS 0.30 mm. - 0.80 mm.

PANEL LENGTH Transportable length

Industrial Products: Door Jamb



Norminal Thickness: 0.80 mm - 1.20 mm


Jamb Width: 700 mm, 800 mm and 900 mm

Jamb Height: 2100 mm

Steel Grade : Structural Quality, Yield Strength 275 Mpa min. (Grade C)Also Available : Commercial Quality, CQ 160 Mpa min.

Zinc Coating : Z120

Application : Suited for residential, commercial and industrial. applications

Duraweb

PRODUCT INFORMATIONSubstrate/Reference Standards :


Norminal Thickness :

0.80 mm, 1.00 mm, 1.20 mm

Feed Width : 1220 mm

Effective Coverage: 1020 mm


Zinc Coating : Z120 - Z180

Length : Any transportable length

Application : Decking for residential, commercial and industrial

Duradeck



Norminal Thickness: 0.80 mm, 1.00 mm, 1.20 mm


Effective Coverage: 261 mm and 465 mm


Zinc Coating : Z120 - Z180

Length : Any transportable length

Application : Decking for residential, commercial and industrial

C Purlins & Battens

Light Metal Frames

Building System Products: Prepainted Coils & Sheets




Norminal Thickness: 0.30 mm to 0.80 mm









GI Coils & Sheets

PRODUCT INFORMATIONProductReference Standards


Nominal Thickness 0.30 mm to 2.0 mm

Nominal Width 915 mm and 1220 mm

Surface Treatment/Finish

Chromated, minimized to regular spangle

Tensile Strength 275 MPa, min (40,000 psi)

Yield Strength 140 MPa, min (20,360 psi)

Common Applications A/C Ducting, Vehicle Bodies, Water Tanks, Wall/Ceiling Partitions/Roll-up Doors

Coil ID 508 mm

Formability Lockforming Quality (LFQ)

Byproducts:The company has no byproduct except for the scrap GI sheets they produced.

IV. MANUFACTURING PROCESS

A. Raw Materials

The company’s raw material is the galvanized iron from a third party overseas.

B. Process

Manufacturing process

C. Quality Control ProcedureFor the quality control procedure, the company has a quality assurance and

quality control laboratory which take samples in different points of the process to ensure the quality of the product is consistent and every step of the process meets the standard class.

V. ENVIRONMENTAL ASPECTSA. Energy Source

The company pays for the commercial electricity.B. Waste Treatment

The only waste generated by the company is solid waste (scrap galvanized iron) and it is being sold.

VI. ROLE OF A CHEMICAL ENGINEERChemical Engineers are responsible for the Quality Control and Quality

Assurance in the operation. Some of them are Product and Process Engineers.

union galvasteel

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