unit.5.nonmetallic matls. cbn.nd diamond. notes

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    NON METALLIC

    MATERIALS

    (i) Cubic Boron

    Nitride(CBN(ii) DIAMONDS

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    Cubic Boron Nitride(CBN

    Cubic Boron Nitride(CBN)

    Superabrasives

    Cubic Boron Nitride(cBN) is second in

    hardness on! todia"ond

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    Cubic Boron Nitride

    Cubic boron nitride (CBN) is as!nthetic che"ica co"pound "adeup o$ boron and nitro%en ato"s in a

    one&to&one ratio' nie other t!pes o$ boron nitride* it

    e+ists as acubic cr!sta attice* ,ithits ato"s arran%ed in a s!""etrica*cube&shaped structure ie thecr!staine structure o$ dia"ond'

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    Cubic Boron Nitride

    Its "ateria properties incudee+tre"e hardness* stabiit! underheat* and superior che"ica

    resistance' Cubic boron nitride is the second&

    hardest no,n "ateria a$terdia"ond* "ain% it use$u in a ,idevariet! o$ industria appications*,here it is o$ten used as an abrasiveor cuttin% too'

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    Cubic Boron Nitride

    A boron nitride co"pounds areproduced s!nthetica!* since the!are not $ound in nature'

    The process starts ,ith boric acid* a

    co"pound o$ boron* o+!%en* andh!dro%en* or ,ith borontrio+ide*,hich is "ade up o$ boron and

    o+!%en' Either o$ these co"poundscan be reacted ,ith urea ora""onia* ,hich contain nitro%en* toproduce a po,der o$ boron nitride'

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    Cubic Boron Nitride

    The po,der is cr!stai-ed throu%hintense heat to $or"he+a%ona boron nitride* ,hich

    has a he+a%ona cr!sta structureanao%ous to that o$ %raphite*aprecursor o$ s!nthetic dia"ond'

    .e+a%ona boron nitride is thenheat&treated under hi%h pressureto $or" cubic boron nitride

    http://www.wisegeekhealth.com/what-is-boric-acid.htmhttp://www.wisegeekhealth.com/what-is-boric-acid.htm
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    Cubic Boron Nitride

    CBN has severa advanta%es as an industria"ateria'

    It is a"ost as hard as dia"ond* "ain% ituse$u $or cuttin% and abrasion o$ "etas andother substances' The heat resistance o$ CBN is

    aso /uite hi%h' Dia"ond be%ins to deco"pose to

    carbon dio+idein air at around 0112C*,hereas cubic boron nitride is stabe in air up

    to about 3*4112C' In industria %rindin% appications and other

    processes ,here intense heatis %enerated*CBN is pre$erred over dia"ond'

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    Cubic Boron Nitride

    Another advanta%e o$ CBN as anaternative to dia"ond is its che"icastabiit! in the presence o$ nice* iron*and reated substances'

    Dia"ond is soube in these "etas*"eanin% that it reacts ,ith the"che"ica! and dissoves'

    This "aes it useess as a too $or cuttin%

    iron or stee' CBN* on the other hand* does not react

    and can there$ore be used to cut these"aterias

    http://www.wisegeek.com/what-is-carbon-dioxide.htmhttp://www.wisegeek.com/what-is-carbon-dioxide.htm
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    Cubic Boron Nitride

    The variet! o$ CBN used in industriacuttin% toosis no,n aspo!cr!staine cubic boronnitride (5CBN)'

    5CBN is "anu$actured b!sinterin% cubic boron nitride partices,ith cera"ics'

    In sinterin%* the boron nitride is paced ina $urnace under hi%h heat and pressure

    that binds it ,ith the cera"ic* $usin% intothe e+tre"e! hard substance used $or%rindin% and cuttin%'

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    DIAMONDS

    http://www.wisegeek.com/what-are-the-different-types-of-cutting-tools.htm
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    DIAMONDS

    Dia"ond is the aotrope o$ carbonin,hich the carbonato"s are arran%edin the speci6c t!pe o$ cubic attice

    caed dia"ond cubic' Dia"ondis an optica! isotropic

    cr!stathat is transparent to opa/ue'

    O,in% to its stron% covaent bondin%*

    dia"ond is the hardestnatura!occurrin% "ateria no,n'

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    DIAMONDS

    Due to i"portant structura,eanesses* dia"ond7stou%hnessis on! $air to %ood'

    The precise tensie stren%tho$dia"ond is unno,n* ho,everstren%th up to 81 95ahas been

    observed* and it coud be ashi%h as :1;

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    DIAMONDS

    The anisotrop!o$ dia"ond hardness iscare$u! considered durin%dia"ond cuttin%' Dia"ond has ahi%h re$ractive

    inde+ (

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    DIAMONDS

    Trace i"puritiessubstitutiona! repacin%

    carbon ato"s in adia"ond7s cr!sta attice* andin so"e cases structura

    de$ects* are responsibe $orthe ,ide ran%e o$ coors seenin dia"ond'

    http://en.wikipedia.org/wiki/Diamond_cuttinghttp://en.wikipedia.org/wiki/Anisotropy
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    DIAMONDS

    Most dia"onds are eectricainsuators but e+tre"e!

    e@cient ther"a conductors'nie "an! other "ineras*the speci6c %ravit! o$

    dia"ond cr!stas ('=

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    DIAMONDS

    A tra! o$ dia"ond heatspreaders'

    The! are used ineectronic devices andother paces ,here a oto$ heat is %enerated in as"a area'

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    DIAMONDS

    Dia"onds can survive conditionsthat ,oud destro! other "ateriasand so the! have "an! uses in

    science and industr!' Natura dia"onds are rare andver! e+pensive so it hasn7t been

    possibe to "ae $u use o$ theira"a-in% natura properties untirecent!'

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    DIAMONDS

    No, ,e have the abiit!to %ro, s!nthetic

    dia"ond cr!stas and,a$ers* openin% up

    ,hoe ne, ,ords o$technoo%!'

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    DIAMONDS

    Dia"onds have a ran%e o$ uni/ue properties Dia"ond is the hardest no,n natura

    "ateria on Earth'

    Dia"ond conducts heat = ti"es $aster than

    copper*,hich is ,h! it $ees cod to thetouch'

    5ure dia"ond is the "ost transparent"ateria no,n'

    It reects visibe i%ht* utra&vioet i%ht* andin$rared i%ht* and a the $re/uenciesinbet,een'

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    DIAMONDS

    Dia"ond can be an insuator or aconductor* so it can either ao,eectricit! to pass throu%h or

    boc it'

    Dia"ond can survive intact inenviron"ents that ,i destro!

    other "aterias' It can survivesevere ph!sica* che"ica andradioactive $orces'

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    DIAMONDS

    I$ !ou pace dia"ondsinside the hu"anbod! the! ,i nottri%%er an i""une

    response

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    DIAMONDS

    No, ,e can "aearti6cia dia"onds* ,e

    can "ae better use o$these properties inscience and en%ineerin%'.ere are so"e e+a"pes'

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    DIAMONDS

    Sur%er! Dia"ond bades on scapes have

    an utra&6ne ed%e that can cut ver!precise!* ,hich is i"portant $orsur%er!'

    Dia"ond aso re"ains sharp $or"uch on%er than stee' As it cuts*

    it can trans"it aser i%ht* ,hichao,s it to cauterise the ,ound tocontro beedin%'

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    DIAMONDS

    Teeco""unications Dia"ond cubes can ao, severa

    si%nas at once to pass aon% a

    cabe* a at dierent ,aveen%thso$ i%ht' This "aes the" use$uin teeco""unications'

    The! can aso ,ithstand hi%h&ener%! conditions and chan%es inte"perature'

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    DIAMONDS

    .eat spreaders

    .eat passes throu%h dia"onds $ar"ore /uic! than it passes

    throu%h copper'

    This "aes it use$u as a heatspread in paces ,here ots o$ heat

    is %enerated in a s"a space' Microeectronic devices are one

    e+a"pe'

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    DIAMONDS

    indo,s

    Dia"ond ,indo,s provide protection$ro" e+tre"e conditions in so"e

    scienti6c e+peri"ents that usesubstances ie acidic i/uids or"oten pastics'

    Dia"onds ,indo,s are aso ver!

    transparent and so the! ao, in$ra&red "easurin% devices to "onitor thesubstances sa$e! $ro" behind the,indo,'

    DIAMONDS

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    DIAMONDS

    A diamond window

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    DIAMONDS

    .eath care

    Dia"ond is "ade o$ carbon and

    so it is the idea "ateria to usein our carbon&based bodies'

    It ,i not ,ear a,a! or tri%%er

    an i""une response'

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    DIAMONDS

    Scientists are deveopin%dia"ond i"pants that coudhep "onitor heath or tae

    over the roe o$ $aiin% tissues' The! are aso drea"in% o$ tin!dia"ond "achines that one

    da! "i%ht speed round thebod! "ain% repairs'