universal process io - honeywell · what problem does it solve? 7 1. oil & gas onshore &...
TRANSCRIPT
Sustain.Ability.
2012 Honeywell Users’ Group EMEA
Tony Alexander
Universal Process IO
2
Agenda
• Introduction
• Features
• Benefits
• Applications
• What’s Different?
• Road map
• Summary
• Questions
3
What Changed in the real world ?
Single hardware with powerful out of the box features & applications
Purpose-Built Gadgets Multi-Purpose Gadgets
4
Why not extend to Industrial world ?
Single hardware with powerful out of the box features & applications
Purpose-Built IO’s
DI
AI
DI AO
AO
DO DI
AI
DO DO
DO
AO
AI AO DO DO
AO DO DI AI
DI DI DI AO
DO AO DO DI
DI DI AI AO
Multi-Purpose IO
5
What makes it UNIVERSAL?
Environmentally
Hardened
Analog
Input
Analog
Output
Digital
Output
Digital
Input
Universal IO – Experion’s Multi-Tool
UNIVERSAL Channel Technology Made it Possible
• 32 Universal Channels
• Each channel SOFT configurable as
DI, DO, AI & AO
• Hart 7 Compliant
• Full Redundancy
• Extended Temp. Range
(-40 to +70 Deg C)
• Local & Remote capability
• Cabinet Mounted & DIN RAIL version
6
• Schedule risk due to late design
inputs / changes
• Space constraint
• Maintenance budget constraints
• Harsh environment
• Compressed installation schedules
What Problem does it solve?
7
1. Oil & Gas onshore & offshore platforms
2. LNG Carriers & FPSO’s
3. Skid Mounted Equipments
4. Remote Instrument Enclosures
5. Remote Area Applications
6. Distributed I/O architectures
7. Expansions / Add-on projects
8. Revamp & Modernization projects
9. Ultra fast track projects
10. Mix n Match in standard projects
And Many More….
Who will Benefit?
Benefits are Universal
8
What makes it Beneficial?
• SOFT configuration
– IO on demand without extra hardware
• Simpler engineering
– make changes late in design
• True redundancy
– maintains single channel integrity
• Remote / Harsh environment mounting
– Reduces cables & marshalling cabinets
– Reduces HVAC needs
Simplicity, Flexibility, & Reliability
9
r
System Integration Cables
What is marshalling?
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Main Junction box
Multi Core
Cables
Marshalling Cabinet
Control System Junction
box Instrument Enclosure
9
10
Safety Manager
System Integration Cables
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Junction box
Multi Core
Cables
Marshalling Cabinet
Safety Manager
What if we eliminate marshalling?
DI
AI
DO
AO
DI
AI
DO
AO
UIO Field Mounted
Control System
DI
AI
DO
AO
11
Choose your Input type
Universal IO
Channel 8
AO?
In Control
Loop
12
What if we simplify or reduce marshalling?
Home run
cables IOLink cables
UIO patch cables
3 x 24 pair home run cables
w. disconnect terminals
X X X
X
X
X
Allow 30% spare capacity Integrated red 40A x 24Vdc PSU & Distribution
13
Why LESS is MORE?
Why do we need Spares?
• Many Unknowns @ start
• IO count & type changes
• Contingency IO’s
• Commissioning spares
How do we address this today?
• Higher Spares for each IO type
Limitations
• Over-sized systems
• Very high overall spares for
geographically distributed systems.
• More spares do not guarantee correct
IO type at required location.
• Shortfalls at later stages cause delays
Traditional Philosophy
20% Spare; Overall could be 25-30% for
Standard I/O
UIO Philosophy
37% reduction in spares from traditional
6% reduction in overall IO ‘s
All point types are available at ALL locations
Reduction in Spares by 35%
I/O 20% I/O modules Actual I/O
AI 100 20 8 128
AO 100 20 8 128
DI 100 20 4 128
DO 100 20 4 128
24 512Actual
I/O 20% I/O modules Actual I/O
AI 100 20
AO 100 20
DI 100 20
DO 100 20 15 480
14
• Universal Cabinet
– Packaged Solution for Faster Project Execution
• Easily Adapts to Changes
– mitigates delays due to late design inputs / changes at any
stage in project
• Reduced Hardware
– Eliminate marshalling with direct landing from field
– Reduce/Simplify marshalling with no cross-wiring
– Remote IO eliminates multi-core cables
• Reduce Infrastructure Costs
– Saves precious control room space
• Fewer spares
– One UIO module vs. Four Standard Modules
What makes it VALUABLE?
Productivity, Dependability & Sustainability
Reduce
cost up to
33%
Reduce
space up
to 28%
Reduce
schedule up
to 8 weeks
15
Oil & Gas Platforms Offshore & Onshore
• Customer Problem
• Space Constraint
• Weight Constraint
• Power Constraint
• Honeywell Solution
• UIO’s for AI, AO, DI & DO’s
• Rail Mounted design in modular cabinet
• Customer Benefits
• Reduced system footprint by 30%
• Reduced system weight by 20%
• Reduced Power consumption by 10%
• Reduced commissioning time
• Increased Scalability
• Ease of Maintenance
Reduce Total Installed Cost for Platform Applications
16
Skid Mounted Equipment / RIE’s
• Customer Problem
• Space Constraint
• Short time to integrate, test & commission
• non-environmentally controlled
• Honeywell Solution
• UIO’s for AI, AO, DI & DO’s
• Rail Mounted design in modular cabinet
• Customer Benefits
• Reduced system footprint by 30%
• UIO in RAIL mount version provides most modular design
• No need of marshalling
• No cross wiring needed
• Ease of commissioning
• Ease of Maintenance
Compact design, Quick install
17
Migrations, Revamps & Modernizations
• Customer Problem
• Very Old system with jungle of wires in the cabinet
• No space for new cabinets in CR
• Tight Shutdown Schedule
• Need to keep field side connections un-changed
• Honeywell Solution
• UIO’s for AI, AO, DI & DO’s
• Customer Benefits
• Compact modular design to fit in existing cabinets
• Smaller footprint allows additional I/O’s to be accommodated
• No marshalling needed
• Flexibility to terminate existing I/O’s anywhere on UIO modules and later assign thru software
Easy Migrations, Reduced Downtime
18
What makes it Different?
Just change in software
Change hardware & software
AI
AI
AI
AI
AI
AI
AI
AI
AO
AO
AO
AO
AO
AO
AO AO
DI
DI
DI
DI
DI
DI
DI DI
DO
DO
DO
DO
DO
DO DO
DO
32 Non Redundant Modules
1 Redundant Module
The
Honeywell
Way
The Other
Way
Creating Unique Differentiation – IO on Unconditional Demand
19
UIO Roadmap
• Universal Process IO Module
Availability – Q1-2013
• Universal Process IO Module DIN
RAIL Version Availability – Q2-2013
• Watch this space..more to come
Come see us in the Demo Room !!!
20
Summary
-
Ease of Design,
Implementation &
Change management
Fewer Components,
Redundant Design &
Extended Temp. range
Sustainability Reliability Flexibility
Fewer Spares, Easy
Maintenance
Sustain-Ability thru Universal-Ability
Offshore
Platform
Remote
Location
Skid
Equip
LNG
Carrier
Legacy
Migration
Onshore
Facility
Analog
Input
Digital
Input
Analog
Output
Digital
Output
HART
Input
HART
Output
FPSO Revamp
RIE Add-ons
Fast
Track
Regular
Projects
21
Questions
22
www.honeywell.com