uop refinery modular equipment integration in the modern refinery
TRANSCRIPT
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UOP Refinery Modular Equipment Integration in the Modern Refinery
Jeff Swanson, BSEE, MBA, PMP
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2 © 2015 Honeywell International All Rights Reserved
UOP Modular
Solutions
• Challenges with Integration • Honeywell – Integrated Solutions • Modular Delivery by UOP • Case Study: UOP Modular PenexTM
Agenda
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What customers have told us about their typical project: • Difficult integrating automation and other control
system equipment • Need for automation testing • Incompatibility between devices • Unanticipated programming time • Late deliveries
Problems with Integration
Difficult getting everything to “play nice together”
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• A product that does what I want it to do • Works the first time • A product I don’t have to constantly repair • If I do have to make repairs, it is easy to do • I get support from the company
that I bought it from
What Defines Value?
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What If You Could Have?
Premier PROCESS Knowledge
Complete & ON TIME Delivery
Fully Integrated
AUTOMATION
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UOP-Honeywell Delivery Model
UOP Modular Delivery
Honeywell Process
Solutions
UOP Process
Technology
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Transferring Technology Products - Catalysts and Adsorbents
Equipment Services
Licensing
• UOP offers proprietary process catalysts
• UOP provides engineering designs and technical services to assist with plant start-up or continued operations
• Dedicated support for control systems
• UOP offers process-critical equipment
• Control systems for critical processes
• UOP grants “Rights to Use” Technology
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Integrated Automation Solution
C300 Platform
Experion PKS Operator Console Smartline
Transmitters
UOP Process Knowledge
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Simplify your technology implementation with UOP Modular Products
UOP Modular Product Portfolio CCR
Regenerator NHT / Platforming
Platforming Product
Recovery Unit Merox Offshore Separex
Isomerization NGL Separation Green Diesel & Jet PSA
Sat Gas Plant
NHT Unit
Isom Unit
CCR Plat Unit
DHT Unit Pr
oduc
ts T
anka
ge
LPG MeroxTM
Kero MeroxTM
OSBL (utilities, controls etc)
PSA
CD
U
HPU
Modular Refinery
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Project Details – Middle East Capacity:
• 5000 BPSD PenexTM Unit Schedule:
• Module Delivery – 74 weeks
Scope: • 18 Modules including Pipe Racks • 2 Compressor Skids • Off-Module equipment
• 7 Vessels and Exchangers • Experion DCS
– Approximately 500 field wired points • DRCS
– Approximately 400 field wired points • OSBL Scope
– Interconnecting Pipe Rack and Battery Limit Platform
– Substation Design – Road Network Design – Firewater Network Design – Civil Design (Foundations and
Underground Piping Network Design)
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Project Details – 3D Model
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Video of Penex unit
Project Video
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Project Specific Automation Integration
• Experion PKSTM Distributed Control System (DCS) ‒Delivered in less than 200 Days ‒Experion PKS R410 ‒On site testing and integration ‒DSA Communication ‒ 500 Hardwired I/O
• Drier Regeneration Control System (DRCS) ‒Delivered On-Time ‒ Fully tested and integrated with DCS ‒ Functional testing and I/O layout confirmed with
customer before delivery
Critical for Day One Readiness of the UOP PenexTM Unit
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Architecture for Automation
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DCS and DRCS at Site
Honeywell - Delivered and installed on time
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DRCS (Drier Regeneration Control System)
• UOP Process Graphics on Experion PKSTM
• C300 Hardware
• Reliable, high efficiency operation • Automated Sequencing ‒Start up and shutdown sequences ‒Reduced operator supervision ‒Detailed system diagnostics
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DRCS Fabrication and Testing
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Site Progress View – April 2015
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• We offer a complete “One Honeywell” solution ‒ Integrated Controls Solution ‒Protecting your investment with
high reliability equipment ‒Modular delivery of UOP technology
Summary of Benefits
UOP Modular
Solutions
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