IntroductIon

InformatIon

InstallatIon

ElEctrIcalconnEctIons

control

tools

Guldmann develops, manufactures, distributes and maintains products and

services that make the daily lives of disabled people and their

carer a little easier.

InstallatIonguIdE

forgH3

Vers. 1.00

23W123W1

IntroductIon

General conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Rail systems in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

InformatIon

The room-covering rail system . . . . . . . . . . . . . . . . . . . . . 11The single-track rail system . . . . . . . . . . . . . . . . . . . . . . . 12Types of rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13GH3 lifting modules – Configurations . . . . . . . . . . . . . . . . 14Components

Hoist and mobile rail system . . . . . . . . . . . . . . . . . . . . . 15Charging accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 16Celling brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17GH3 lifting hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Lifting accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Rail and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Wall brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Installation tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Rail combinations in room-covering systemsIntermediate suspension . . . . . . . . . . . . . . . . . . . . . . . . 24Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 25Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 26

Rail curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Combinations of rail curves . . . . . . . . . . . . . . . . . . . . . . . 28

InstallatIon

General installation of rail systems . . . . . . . . . . . . . . . . . . 31Lifting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Fixing wall brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Fixing ceiling brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Fitting of brackets

Ceiling installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Ceiling installation, bracket assembly . . . . . . . . . . . . . . 40Wall fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Rail assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Mounting cover on rails . . . . . . . . . . . . . . . . . . . . . . . . . 46Mounting profile for suspended ceiling . . . . . . . . . . . . 47

Endstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

ElEctrIcalconnEctIons

Charging systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Before the hoist can be used . . . . . . . . . . . . . . . . . . . . . . 52Instalation of GH3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Instalation of GH3 Twin . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Adjusting the hand controle . . . . . . . . . . . . . . . . . . . . . . . 56Charging systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Electrical installations

Protection against electric shock . . . . . . . . . . . . . . . . . 61Protection against electric shock . . . . . . . . . . . . . . . . . 62

Connection to the supply network Class I . . . . . . . . . . . . 63Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Classifications and marking . . . . . . . . . . . . . . . . . . . . . . . 66GH3 Lifting modules technical specification . . . . . . . . . . 68

Technical specification for GH3 and GH3+ . . . . . . . . . 69Technical specification for GH3 Twin . . . . . . . . . . . . . . . 70

control

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

ovErvIEwoftools

Recommended toolbox content for rail installation . . . . . 74

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IntroductIon

General conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Rail systems in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

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General conditions

FixingFixing materials of all types must as a minimum comply with national requirements and standards .

Only approved fixing elements may be used and they must be suitable for the individual installation – e .g . suitable for fixing to concrete, wood, etc .Each suspension point in ceiling constructions must be rated to withstand a load of at least 1 .5 times the rated load of the rail system .

Use only lock nuts .

If a lock nut is fitted on Fischers FAZ anchors, the Fischer product liability is not complied with; if the customer requires this, Loctite or simular must be used instead .

All bolts and nuts are tightened with torque in accordance with applicable rules – M10 = 42 Nm .Hilti HUS-H screws tightens with a torque of 35 Nm .

Important!User Guide for GH3 is a supplement to this installation guide . The user of this installation guide should note that the fixing devices are those recommended by Guldmann and constitute minimum requirements .

When selecting fixing elements, the installer must in each individual situation take the ceiling and wall constructions into consideration .V . Guldmann A/S shall not be held liable beyond its normal product liability unless V . Guldmann A/S installers carried out the installation work .

ReservationsThe warranty shall not cover defects or damage which can be attributed to causes other than defects in workmanship and materials .For the warranty to apply any repair work must have been undertaken by the Guldmann Service Team or other service technicians/repairers recommended by Guldmann .

Product liabilityIn relation to product liability the current rules under Danish law shall apply . The Seller shall never be held liable for operating losses, loss of earnings and other indirect losses .Product liability insurance which includes cover against injury and property damage has been taken out .Any disputes between the parties shall be settled by the Maritime and Commercial Court in Copenhagen (Sø- og Handelsretten) in pursuance of Danish law .

Testing the rail systemTest the rail system following setup in accordance with the control table, see page 72 .The rail system has to be load tested for at least 20 minutes, with a load of 1 .5 x its rated load . The entire rail system has to be loadtested .The selected brackets must be loadtested for at least 5 minutes . If there are less than four brackets in the rail system, testing time per bracket must be increased .Where different fixing element are used to install the system, or where the building construction have been changed, the system must be tested in each of these situations .Each section of the rail system must be regarded as an individually sytem and be tested and marked individually .

NoteThe rail system must be tested in order to ensure that it is 100% safe and stable in use .If it is considered necessary or in cases of doubt, the system must be tested again to the extent that this is appropriate .

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General conditions

Installation in corrosive surroundingsSpecial guidelines must be observed when installing the rail system around swimming pools, etc .The surfaces of the brackets used, traverse travelling trolleys, etc ., must be painted . Hoists must be supplied with a special surface treatment .All fixing elements, nuts, washers, threaded rods, must be acid-proof .Acid-proof threaded rods and dual-component adhesive must be used for installation in concrete, tiles, etc .Through-going threaded rods or acid-proof screws must be used for installation in wood .Particular care should be taken to avoid damaging the surface of painted components .Washers made of synthetic material must be used in between painted surfaces and nuts and ordinary washers .

Damaged paint must be repaired after installation, and visible threaded rods, nuts, washers, etc ., must be covered with paint .Hidden threaded rods, nuts, washers, and brackets in the rail track must be treated with a silicone coating .Wherever possible, nuts must be fitted with protective caps .There must be no swarf, dirt, or other impurities in the rail system as they will accumulate moisture and lead to corrosion .Bearings in traverse travelling trolleys must be treated with a silicone coating before installation .

Note! GH3 rails with charging liners must not be used in corrosive or dusty surroundings (areas around swimming pools and at riding schools) .Quality designation for bolts, etc .A4/AISI 316 = acid-proofA2/AISI 304/rustproof 18 .8 = not acid-proof

Placing a new Hoist in an existing rail system.Please notice, before placing a new hoist in an existing rail system it must be ensured that:• The rated max load of the rail system, must be equal or

higher than the max load of the new hoist .• If there is no max load mentioned on the rail system, it

must then be checked according to the guideline in the installation manual (distance between bracket according to max . load)

• If the brackets are not visible, then a load test with 1 .5 x max load of the hoist must be performed . The deflection of rails must not be higher than 1/200 .

• If it is not possible to do any of the above mentioned, please contact Guldmann or their representative

• If the rail system can not be rated to the same max . load as the hoist, then there must be installed some extra brackets according to the installation manual (distance between bracket according to max load)

Installing heavy duty rail systemsBracket types must be chosen in accordance with the list of components, certain types of bracket must not be used in connection with these installations .A heavy duty model traverse travelling trolley must be used in connection with room-covering rail systems rated over 500 kg (1100 lbs) .

The mutual distance between brackets must be adapted to the type of rail in question in accordance with the instructions . Two installation elements, a glue anchor or expansion bolts must be used per bracket when installing the system in a concrete ceiling or wall, in accordance with the instructions .Ceilings and walls made of materials other than concrete must be carefully inspected and tested for suitability .Special care should be taken when testing at 1 .5 x it’s rated load .

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Classifications

CE-marking

Medical Equipment with respect to electrical shock, fire and mechanical hazards only . In accordance with UL 60601-1, CAN/CSA c22 .2 No . 601 .1

Type B in accordance with UL/EN 60601-1

Read instructions before use

Continuous operation with short time loading with:

3 hours without recharging:10/90% (2 min operation/18 min pause)

Max number of lifts in series with:

85 kg (187 lbs):55/1000 mm (250 inch)

SWL: 200 kg (440 lbs), 250 kg (550 lbs):28/1000 mm (250 inch)

SWL: 300 kg (660 lbs), 350 kg (770 lbs)40/1000 mm (250 inch)

Class IPermanent installation with protective ground .

Class IINone permanent installation without protective ground .

Equipment not suitable for use in the presence of flammable mixtures .

Protection class• Hoist IP20• Hand control IP44• Remote Hand control IP20• Transformer IP20Rail systems in general

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Rail systems in general

A rail system comprises one or more rails, which are installed on the ceiling, the wall or on freestanding wall studs .

The rail system is constructed in modules . This makes it easy to create individual solutions and to adapt the system to existing buildings . The modules are easy to handle during fitting and transport . The flexible modules also make the system suitable for recirculation .Rail systems can be installed anywhere . Private homes,

hospitals, nursing homes, therapy clinics, riding centres and swimming pools are just some of the places where a rail system can help to improve the working environment for carers and heighten the quality of life for the disabled .

A ceiling hoist system takes up no floor space, makes little noise and is always ready for use.

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InformatIon

The room-covering rail system . . . . . . . . . . . . . . . . . . . . . 11The single-track rail system . . . . . . . . . . . . . . . . . . . . . . . 12Types of rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13GH3 lifting modules – Configurations . . . . . . . . . . . . . . . . 14Components

Hoist and mobile rail system . . . . . . . . . . . . . . . . . . . . . 15Charging accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 16Celling brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17GH3 lifting hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Lifting accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Rail and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Wall brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Installation tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Rail combinations in room-covering systemsIntermediate suspension . . . . . . . . . . . . . . . . . . . . . . . . 24Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 25Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 26

Rail curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Combinations of rail curves . . . . . . . . . . . . . . . . . . . . . . . 28

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The room-covering rail system

The room-covering rail system comprises two parallel rails installed on the ceiling, the wall or on freestanding wall studs . A traverse rail runs between the parallel rails . The hoist itself glides backwards and forwards on the underside of the traverse rail in a travelling trolley, which is equipped with wheels that run inside the rail . Horizontal movement is smooth and comfortable for the user .

The room-covering system makes it possible to lift the user to and from any place in the room and is the optimum solution in rooms where many lifts are carried out .

Installing a room-covering system saves space and provides an extremely high degree of freedom . The bed, a wheelchair and the other furniture in the room can be placed as desired and lifting can be carried out rapidly, easily and comfortably both with regard to the carer and the disabled person .

In addition the planner has considerable freedom to design the rooms in the building – both because the system saves space and because it offers flexibility when lifting a person .

In some cases the parallel rails can be built into the ceiling so that only the lower part of them is visible .

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The single-track rail system

In its basic form the single-track rail system comprises a single rail in which the ceiling hoist runs . The system can be extended with curves of various angles .

The single-track system is very suitable for moving a per-son over longer distances . Examples of this could be cor-ridors, riding schools or swimming pools .

Over and above this the single-track system can be used in the same situations and rooms as the room-covering system . Attention should be paid to the fact that wheel-chairs, beds and other aid facilities must be located direct-ly beneath the rail . This results in limitations on the layout of the room due to the location of the rail .

In some cases the rail can be built into the ceiling so that only the lower part is visible .

Bracket Bracket Bracket Curves Riding school Swimming pool

Rail A Rail B Rail CRail A Rail B Rail C

170

mm

(6.6

9")

125

mm

(4.9

2")

58,5

mm

(2.3

2")

62 mm(2.44")

62 mm(2.44")

62 mm(2.44")

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Types of rails

There are three different types of GH3 rails:Rail A, B and C.

GH3 rail A are normally used in single-track systems, straight and with curves .

The overall height of the rails in a room-covering system can vary from 99 mm (4") for two GH3 rail A (traverse rail mounted between GH3 rail A parallel rails) to 381 mm (15") for two GH3 rail C (GH3 rail C parallel rails with under-hanging GH3 rail C traverse rail) .

The traverse rail can be mounted between the parallel rails, be underhanging or be a combination of the two solutions .

Max projection

Max distance between supporting points

Delivery length

Meter 0,3 0,� 0,� 1,0 1,2� 1,� 1,�� 2,0 3,0 3,� �,0 �,� �,�� �,2� �,2� �,�� �,2� �,0 1 2 3 � � � � �

Inch 12 19 2� �0 �0 �0 �0 �0 120 1�0 1�0 1�0 190 210 2�0 2�0 290 320 �0 �0 120 1�0 200 2�0 2�0 320

GH3 – Max 200 kg (��0 lbs)

A x x x x x x x x

B x x x x x x x x

C x x x x x x

GH3 – Max 2�0 kg (��0 lbs)

A x x x x x x x x

B x x x x x x x x

C x x x x x x

GH3 – Max 300 kg (��0 lbs)

A x x x x x x x x

B x x x x x x x x

C x x x x x x

GH3 – Max 3�0 kg (��0 lbs)

A x x x x x x x x

B x x x x x x x x

C x x x x x x

GH3 – Max �00 kg (1100 lbs)

A x x x x x x x x

B x x x x x x x x

C x x x x x x

GH3 – Max �00 kg (1��0 lbs)

A x x x x x x x x

B x x x x x x x x

C x x x x x x

Rail A: 58,5 mm (2.32")Rail B: 125 mm (4.92")Rail C: 170 mm (6.69")

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GH3 lifting modules – Configurations

Type of hoist

GH3 + 3�0 1 2 2 1 0 0 0

Hand control

w/o Service module

w/o CLM module

Scale module

2 horizontal drive motors

2 lifting motors

1 lifting strap

Safe Working Load SWL: 350 kg

+

Ceiling hoist, type GH3

GH3 Lifting modules, configurations

Guldmannhoist type

Product line

Load inkg

Number of lifting straps

Number of lifting motors

Number of horizontaldrive motors

Scale module

CLMmodule

Service module

User interface

GH3 (x) xxx x x x x x x x

GH3 200 1 1 1

2�0 1 1 1

+ 2�0 1 1 1 None : 0Scale : 1

None : 0CLM : 1

None : 0Service : 1

Hand control : 0

IR : 1

300 1 2 2

3�0 1 2 2

Twin 2�0 2 2 0

�00 2 � 0

GH3 + 3�0 1 2 2 1 0 0 0

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Components

Hoist and mobile rail system

Ce

ILIN

G H

oIS

TS

GH3 GH3 WitH Horizontal drive motor

GH3 tWin

Mo

BIL

e R

AIL

SY

STe

M

SinGle rail SYStem room CoverinG SYStem

550371 550372

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Components

CH

AR

GIN

G

PiCk-uP aSSemblY traverSe trolleY

Wire + ConneCtor for CHarGinG liner

CHarGinG liner CHarGinG linerConneCtor

aC aC aC aC

550094 550378550425 : for 6 m rail550427 : for 10 m rail 551432

Po

we

R S

UP

PLY

GH3 tranSformerClaSS i, 115 / 230v

GH3 tranSformerClaSS ii (eu), 230v

GH3 tranSformerClaSS ii (uS/Can), 115v

550200 550269 550268

AC

Ce

SS

oR

IeS

traverSe trolleY400 kg (880 lbs)

traverSe trolleYHeavY dutY 500 kg (110 lbs)

GreY550076

WHite550491

GreY550078

WHite550493

A-A ( 2 : 1 )

Guldmann

Confidential:

Property of V. G

uldm

ann A/S.

Not to be handed over to, copied or used

by third party.

V. G

uldm

ann A/S

Graham Bells Vej 21-23A

DK-8200 Århus N

Tel. +45 8741 3151

Fax +45 8741 3131

E-mail: info@guldmann.com

WWW.guldm

ann.com

Designed by:

Drawing by: O

R

Material:

TM

Drawing no.:

Edition:

3

Sheet:

Surface treatment:

Colour:

Date: 10.11.08

Scale: 1:1

Product:

Part:

Tolerance:

PE high density

DIN 16901 -150

Grey RAL 7040

Connection brackets

Ajusting plate 2 mm, G

rey

A4

Change no.:

Weight [Kg]:0.0025

550460

A

A26,90,1

13,45

10

4020

40

13,45

R5

R10

R1

2

3,5

3Ø

1,2- 0,1

1,30,1

+

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Components

Celling brackets

Lifting accessoriesGH CeilinGbraCket Standard

500 kg (1100 lbs)

GH CeilinG braCket loWeredStandard

500 kg (1100 lbs)

GH CeilinG braCket StraiGHt loWered

500 kg (1100 lbs)

GH CeilinG braCket loWered rod

500 kg (1100 lbs)

GH CeillinG braCketSloPe loWered

200 kg (440 lbs)

550402

WHite550433

550403

WHite550434

550404 : 250 mm (10")550405 : 500 mm (20")550406 : 1000 mm (40")550407 : 2000 mm (80")

WHite550494 : 250 mm (10")550495 : 500 mm (20")550496 : 1000 mm (80")550497 : 2000 mm (80")

550498 : 250 mm (10")550436 : 500 mm (20")550437 : 1000 mm (40")550438 : 2000 mm (80")

WHite 550499 : 250 mm (10")550410 : 500 mm (20")550408 : 1000 mm (40")550409 : 2000 mm (80")

uS550429 : 250 mm (10")550432 : 2000 mm (80")

550412 : 250 mm (10")550413 : 500 mm (20")550414 : 1000 mm (40")550415 : 2000 mm (80")

WHite550476 : 250 mm (10")550477 : 500 mm (20")550474 : 1000 mm (40")550475 : 2000 mm (80")

GH StabilizinG braCket

550417 : 500 mm (20")550418 : 1000 mm (40")550419 : 2000 mm (80")

WHite550440 : 500 mm (20")550441 : 1000 mm (40")550442 : 2000 mm (80")

roSette adjuStinG diSC CouPlinG fittinG CouPlinG fittinG

550193

GreY550461 = 1 mm (1/24")550460 = 2 mm (1/16")550462 = 5 mm (1/4")

WHite550106 = 1 mm (1/24")550105 = 2 mm (1/16")550107 = 5 mm (1/4") 12336 12448

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

GuldmannConfidential:Property of V. Guldmann A/S.Not to be handed over to, copied or used by third party.

V. Guldmann A/SGraham Bells Vej 21-23ADK-8200 Århus NTel. +45 8741 3151Fax +45 8741 3131E-mail: info@guldmann.comWWW.guldmann.com

Designed by: Drawing by:

Material:

TM

Drawing no.: Edition:

Sheet:

Surface treatment:

Colour:

Date: Scale:

Product:Part:

Tolerance:

JTA jta

550444 1

22-12-2008

Cross Lifting Hanger 455kg/1000lbs

A31:10Change no.:

Weight [Kg]:

550036Spring, Lesjöfors PN 2340114xxxxxxRørben ø45, white SFL 45 3113550033Button, Attachment Hanger112550034Pin, Attachment Hanger111550039Flat Head csk Screw, DIN965A, M3x6 elzink. Bossard

PN 1536931310

Non corrosive grease. Ex. Molykote Longtherm W219550163Seegerring DIN 471 - 24x1,2 steel 1.4110 BN 157055218

Threadlocking fluid; Medium strength. Ex. Loctite 24217550310Washer, LEXAN, 0.43 thick, DAFA material no.

70316004316

550032Cover, Attachment Hanger15550037Washer, Retaining, Attachment Hanger14550035Shaft, Attachment Hanger13550509Welding, Cross Lifting Hanger12550031Bearing, Hanger11

Drawing/Item no.PartQuantityPos no.

105

8

4

6

11

12

10

1

3

13

2

9

7

7

540

857

230

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ComponentsComponents

GH3 lifting hanger

LIF

TIN

G A

CC

eS

So

RIe

S

GH3 medium300 kG (660 lbs)

GH3 Small 300 kG (660 lbs)

GH3 extra Small300 kg (660 lbs)

GH3 H HanGer250 kg (550 lbs)

550316 550057 550058 550443

GH3 4-Point HanGer200 kg (440 lbs)

GH3 CroSS liftinG HanGer 500 kg (1100 lbs)

GH3 liftinG beam500 kg (1100 lbs)

28500 550444 550517

Ho

RIz

oN

TAL

LIF

TIN

G S

UP

Po

RT

Horizontal liftinG SuPPortWitH WeiGHt adjuStment120 kg (265 lbs)

Horizontal lifter, foldable- inCl. SlinG250 kg (550 lbs)

28450 28445

Horizontal lifter bodY SCooP150 kg (330 lbs)

28425

I

Guldmann

14600

Mobile Bath Chair

29-01-2008

Rev. 1

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ComponentsComponents

oTH

eR

LIF

TIN

G A

CC

eS

So

RIe

S

batH StretCHer150 kG (330 lbs)

batH CHair150 kg (330 lbs)

14610 14600

SWinG kit250 kg (550 lbs)

StraP extenSion1000 mm (40")

550446 550459

Co

ATI

NG

CoatinG SPraY CoatinG antiStatiC Set

CoatinG of HoiStSfor uSe in CorroSive SurroundinGSe.G. SWimminG PoolS area

94517 99940 12006

170

6212

5

62

58,5

62

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Components

Rail and accessories

RA

IL S

YS

TeM

RA

ILS

rail a, (58,5 mm (2,32")) inCl. CHarGinG liner

rail b, (125 mm(4,92"))inCl. CHarGinG liner

rail C, (170 mm (6,69"))inCl. CHarGinG liner

550351 : 1 m550352 : 2 m550353 : 3 m550354 : 4 m550355 : 5 m550356 : 6 m

550359 : 3 m550360 : 4 m550361 : 5 m550362 : 6 m550363 : 7 m550364 : 8 m

550365 : 5 m550366 : 6 m550367: 7 m550368 : 8 m

RA

IL C

UR

Ve

S

rail Curve

550025 : larGe 90˚550018 : 90˚550017 : 60˚550016 : 45˚550015 : 30˚

RA

IL A

CC

eS

So

RIe

S

end StoP end Cover Profile for CeilinG Side Cover

12330

GreY550447 : rail a550448 : rail b550449 : rail CWHite550463 : rail a550464 : rail b550465 : rail C 550284: 3 m

Slate GreY ral 7015traffiC WHite ral 9016

3000

mm

(120

")

3000

mm

(120

")

300

mm

(12"

)

400

mm

(16"

)

150

mm

(6")

20 mm (3/4")

3000

mm

(120

")

250

mm

(9 1

/2")

30 mm (1 3/16" )

210

mm

(8 1

/4")

100 mm (4")

840

mm

(33

1 /2"

)

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Components

wall brackets

wA

LL B

RA

Ck

eTS

GH Wall braCket end 750 kg (1650 lbs)

GH Wall braCket Side 750 kg (1650 lbs)

GH PlaSterboard braCket Wall 200 kg (440 lbs)

550451550471 WHite

550450550472 WHite 550452

UP

RIG

HT

SU

PP

oR

T B

RA

Ck

eT

uPriGHt SuPPort braCketS750 kg (1650 lbs)

GuideWaY for uPriGHt SuPPort braCket250 kg (550 lbs)(SuPPlement)

124841 124801 124811 1248031

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Components

Fittings

anCHorbolt faz tHreaded rod imPaCt anCHor

9799461010 : faz m10 x 909799461013 : faz m10 x 110

9799510110 : m10 x 1109799510130 : m10 x 130

9799461240 : fzea 12 x 4097994612405 : fzea 12 x 40

internal tHreaded rod

anCHor Sleeve ConCrete SCreWS ConCrete SCreWS

94534 : m10 internal

94535 : Ø16 for tHreaded rod94536 : Ø20 for internal tHreaded rod

fiSHer9799485 : fbS 8 (5 uS)979940825 : fbS 8 (25 uS)

Hilti9799410565 : 10,5 x 65 mm9799410575 : 10,5 x 75 mm9799410575 : 10,5 x 90 mm

inSert buSHinG Wood SCreW PlaSterboard fixinGS

94537 : Ø14 for Conedrill

9789408100 : Ø8 x 100 – 200 mm

9799452 : 5 x 52 mm9799465 : 5 x 65 mm

drive in nut nut nut CaP

9799410 : m10 970941050 : m10 x 50 mm

550323 : m10 GreY550454 : m10 WHite95546 : m8 GreY95545 : m8 WHite

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Components

Installation tools

CHemiCal fixinG inCludinG StatiC mixer

StatiC mixer for CHemiCal fixinG

94532 94533

CleaninG bruSH PreSS Gun for CHemiCal fixinG

94529 - Ø14 - Ø20 94531

CleaninG PumP Cone drill

94530 94534141 – Ø14

ConCrete drill inStallation StartinG kit

9453406220 Ø6 – Ø20 x 220 mm 94538

33 m

m (1

1/4

")

99 m

m(4

")16

6 m

m(6

1 /2"

)

33 m

m (1

1/4

")

211

mm

(81 /

4")

33 m

m (1

1/4

")

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A. Rail A traverse rail mounted between rail A parallel rails

A traverse rail mounted between the parallel rails is an aesthetically good solution, as the rail is installed close to the ceiling and takes up a minimum of space in the room .

B. Rail B traverse rail mounted between rail B parallel rails

C. Rail C traverse rail mounted between rail C parallel rails

Rail combinations in room-covering systemsIntermediate suspension

99 m

m(4

")

158

mm

(61 /

4")

224

mm

(9")

269

mm

(10

1 /2"

)

99 m

m(4

")99

mm

(4")

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Rail combinations in room-covering systemsUnderhanging traverse rail

D. Rail A parallel rails with under-hanging rail A traverse rail

An underhanging traverse rail is used

• When it is impossible to mount the traverse rail between the parallel rails, because lamps, smoke alarms or similar equipment have been installed on the ceiling .

• When the traverse and parallel rails cannot be of equal height .

e. Rail A parallel rails with under-hanging rail B traverse rail

F. Rail A parallel rails with underhanging rail C traverse rail

166

mm

(61 /

2")

291

mm

(11

1 /2"

)33

6 m

m(1

31 /

4")

211

mm

(81 /

4")

381

mm

(15"

)

166

mm

(61 /

2")

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Rail combinations in room-covering systems Underhanging traverse rail

G. Rail B parallel rails with underhanging rail B traverse rail

H. Rail B parallel rails with underhanging rail C traverse rail

I. Rail C parallel rails with underhanging rail C traverse rail

1500

mm

(60"

)

1500 mm (60")

90°

60

500

mm

(20"

)

500 mm (20")

500 mm (20")45

500 m

m (20")

500 mm (20")30

500 mm (20")

500

mm

(20"

)

500 mm (20")

90

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Rail curves

Rail curves are used where it is necessary to change the direction of the rail in a single-rail system .

Rail curves are available in angles of 30°, 45°, 60° and 90° .

As a minimum three brackets must be used to mount all rail curves – one of the brackets must always be placed in the middle of the curve .

��°

30° 90°

90°L

�0°

1000

mm

(40"

)

500

mm

(20"

)

293

mm

(11

3 /4"

)

134

mm

(5 3 /

8")

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Combinations of rail curves

There are many possible combinations of rail curves .All standard curves end in a 500 mm (20") straight rail .The dimensions given are absolutely minimum dimensions .

90°

�0°

��°

30°

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InstallatIon

General installation of rail systems . . . . . . . . . . . . . . . . . . 31Lifting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Fixing wall brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Fixing ceiling brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Fitting of brackets

Ceiling installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Ceiling installation, bracket assembly . . . . . . . . . . . . . . 40Wall fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Rail assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Mounting cover on rails . . . . . . . . . . . . . . . . . . . . . . . . . 46Mounting profile for suspended ceiling . . . . . . . . . . . . 47

Endstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

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n 1 . Check all elements, lengths and bracket types against the drawings of the rail system . Then spread out the rail system on the floor and place the individual elements as shown on the drawing in relation to the walls, the bed, the toilet and other lifting points .

Positioning of general lifting points• Beds 1000 mm (40") from the head

board + centre width

• Toilet 150 mm (6") from front edge + centre width• Bath tub 600 mm (24") from the back end

+ centre width .• Wheelchair middle of seat + room for carer

(approx . 1750 mm (70") length ways)

• Changing table/ changing bed 900 mm (36")+ centre width

(unless otherwise specified)

2 . Shape rails and curves according to precise measure-ments . When shaping the rail it is important to remove any irregularities . At the joining point of two rails any internal irregularities must be removed . The rail must be absolutely clean to prevent aluminium chips from attaching themselves to the lifting module/travelling trolley which will result in an unsmooth and noisy operation .

3 . Place two of the enclosed cylinder pins in the round rail track in the bottom of the rail where the rails are joined .The cylinder pin is enclosed with the rail assembly bracket . First push the cylinder pins all the way into one of the rail pieces . When the system has been installed, push half of the pin into the other rail piece to achieve a stable and complete rail assembly .

4 . Fit the brackets . Depending on the type of bracket used, this is done either with or without the rail .

5 . The rail system, or parts hereof in case of a larger system, is lifted up towards the bracket . Holding racks can be used for holding the rail system against the bracket, thereby facilitating the fitting .

6 . When the rail system is pressed fully up against the bracket . Tighten the locking nut firmly .

Control after installation of a rail systemThe rail system must be in level .A load test of the complete rail system is carried out with 1 .5 x the max . load .

General installation of rail systems

175 cm (5'-8")

475 cm (15'-7")

725 cm (23'-9")

150 cm (4'-11")

450 cm (14'-9")

675 cm (22'-1")

GH3 Max 250 kg (550 lbs)

GH3 Max 300 kg (660 lbs)

200 cm (6'-6")

525 cm (17'-2")

800 cm (26'-3")

GH3 Max 200 kg (440 lbs)

A

B

C C

A

B

B

C

A

Max distance between brackets

150 cm (4'-11")

400 cm (13'-1")

625 cm (20'-6")

GH3 Max 350 kg (770 lbs)

B

C

A

125 cm (4'-1")

350 cm (11'-5")

525 cm (17'-2")

GH3 Max 500 kg (1100 lbs)

B

C

A

100 cm (3'-3")

300 cm (9'-10")

450 cm (14'-9")

GH3 Max 700 kg (1540 lbs)

B

C

A

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nLifting points

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nFixing wall brackets

Construction material Rail type Fixing(Fischer)

Number Remarks

Concrete B25 (C20/25) GH3 rail A, B & C Zykon hammerset anchor FZEA 12/40Concrete screw FBSAnchorbolt FAZ

Minimum 1 hv = 60 mm (2 3/8")

Solid/cellular bricks GH3 rail A, B & C FIS V 360 S + M10 x 110 mmThreaded rod (5 .8)Concrete screw Hilti HUS-H

2 hv = 75 mm (3")

Solid lime sand bricks GH3 rail A, B & C FIS V 360 S + M10 x 110 mmThreaded rod (5 .8)

2 hv = 75 mm (3")

Hollow bricks GH3 rail A, B & C FIS V 360 S + M10 x 130 mmThreaded rod (5 .8) + meshscreen FIS H 20 x 85 N

2 hv = 75 mm (3")

Hollow brick blocks GH3 rail A, B & C FIS V 360 S + M10 x 130 mmThreaded rod (5 .8) + meshscreen FIS H 20 x 85 N

2 hv = 75 mm (3")

Leca/Fibo elements> 7 .5 Mpa/1500 kg/m3

GH3 rail A, B & C FIS V 360 S + M10 x 110 mmThreaded rod (5 .8)

2 hv = 75 mm (3")

Aerated concrete GH3 rail A, B & C FIS V 360 S + M10 x 110 mmThreaded rod (5 .8) + cone drillPBB + centering ring PBZ

2 hv = 75 mm (3")

Plaster board 2 x 13 mm (½") GH3 rail A, B & C HM 5 x 65 S 4 Plaster board brackets must be used

Plaster board 1 x 13 mm (½") GH3 rail A, B & C HM 5 x 52 S In all predrilled holes

Floor posts must be used

hv = minimum anchoring depth

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Construction Rail type FixingHILTI

Number Remarks

Concrete b25 (C20/25)

GH3 rail A, B & C HuS-H 10,5 x 55 2 hv = 50 mm (2")

Solid/cellular bricks GH3 rail a, b & C Hit HY70m10 threaded rod (5.8)

2 hv = 80 mm (3 3/16")fix in seperate bricks

Solid lime sandbricks

GH3 rail a, b & C Hit HY70m10 threaded rod (5.8)

2 hv = 80 mm (3 3/16")

Hollow bricks GH3 rail a, b & C Hit HY70 with mesh screenm10 threaded rod (5.8)

2 hv = 80 mm (3 3/16")fix in seperate bricks

Hollow brick blocks GH3 rail a, b & C Hit HY70 with mesh screenm10 threaded rod (5.8)

2 hv = 80 mm (3 3/16")

leca/fibo elements>7,5 mPa/1500kg/m3

GH3 rail a, b & C HuS-H 10,5 x 75 1 hv = 70 mm (2 3/4")distance to edge min 100 mm

aerated concrete GH3 rail a, b & C HGn 12 2 hv = 95 mm (3 3/4")

Plaster board

2 x 13 mm (1/2")

GH3 rail a, b & C HGa m6/32 6 Plaster board brackets must be used

Plaster board

1 x 13 mm (1/2")

GH3 rail a, b & C HGa m6/16 in all predrilled holes

floor posts must be used

GH3

hv = minimum anchoring depth

Fixing wall brackets

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GH3

Construction material Rail type Fixing(Fischer)

Number Remarks

Concrete B25 (C20/25) GH3 rail A, B & C Zykon hammerset anchor FZEA 12/40Concrete screw FBSAnchorbolt FAZ

Minimum 1 hv = 60 mm (2 3/8")

Concrete/hollow floor divider GH3 rail A, B & C FIS V 360 S + M10 x 130 mmThreaded rod (5 .8) + meshscreen FIS H 20 x 85 N

2 Depending on type of floordivider (holes in floordivider) hv = 75 mm (3")

Bauma- / R GH3 rail A, B & C FIS V 360 S + M10 x 130 mmThreaded rod (5 .8) + mesh screen FIS H 20 x 85 N

2 hv = 75 mm (3")

Hollow bricks GH3 rail A, B & C FIS V 360 S + M10 x 130 mmThreaded rod (5 .8) + cone drillPBB

2 or 4 Minimum floor divider thickness 150 mm (6")hv = 75 mm (3")

Hollow brick blocks GH3 rail A, B & C FIS V 360 S + M10 x 130 mmThreaded rod (5 .8) + cone drillPBB

2 Minimum floor divider thickness 150 mm (6") hv = 75 mm (3")

Leca/Fibo elements> 7 .5 Mpa/1500 kg/m3

GH3 rail A, B & C FIS V 360 S + M10 x 130 mmThreaded rod (5 .8) + cone drill PBB

2 Minimum floor dividerthickness 150 mm (6") hv = 75 mm (3")

hv = minimum anchoring depth NB!Ceilings made of “Bauma” or “Romadæk” must be load tested on site as no unambiguous test reports are available .

This also applies to lightweight aggregate clinker floor dividers as these are manufactured with different compression strengths and densities .

A cone drill must be used on light clinker floor dividers due to tension zones .

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GH3

Construction Rail type FixingHILTI

Number Remarks

beton b25 (C20/25)

GH3 rail a, b & C Concrete screw Hilti HuS-H 10,5 x 55 2 hv = 50 mm (2")

Concrete/hollow floordivider

GH3 rail a, b & C Concrete screw Hilti HuS-H 10,5 x 55 2 minimum floor divider

thickness 35 mm (1 3/8")

bauma- / r GH3 rail a, b & C Concrete screw Hilti HuS-H 10,5 x 55 2 hv = 50 mm (2")load test should be done

Hollow bricks GH3 rail a, b & C Hit HY70 with mesh screen 2 hv = 80 mm (3 3/16")fix in seperate bricks

Hollow brick blocks GH3 rail a, b & C Hit HY70 with mesh screen 2 hv = 80 mm (3 3/16")fix in seperate bricks

leca/fibo elements>7,5 mPa/1500kg/m3

GH3 rail a, b & C Concrete screw Hilti HuS-H 10,5 x 55 2 hv = 75 mm (3")

hv = minimum anchoring depth

* Ceilings made of “Bauma” or “Romadæk” must be load tested on site as no unambiguous test reports are available.** This also applies to lightweight aggregate clinker floor dividers as these are manufactured with different compression strengths and densities.*** A cone drill must be used on light clinker floor dividers due to tension zones.

37

37

Bla bla 3.00.00

37

Bla bla 3.00.00

max 250kG (550lbS)

max 500kG (1100lbS)

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nFitting of brackets

Ceiling installation

Ceiling types: Concrete or light concreteBracket types: All GH ceiling brackets

• We recommend start by fitting all brackets .

• Mark the position where the bracket is to be fitted . At the same time, it should be determined whether adjusting discs should be used between the concrete ceiling and the ceiling brackets to make the system in level .

Measurement/levelling is performed using laser equipment .

• Drill holes for the for the recomended fastning elements .

• Fit the GH3 ceiling brackets directly on the ceiling . Use either one-hole or two-hole fittings (depending on the porosity of the ceiling) .

• Fit the rails .

• When the rails have been fitted to the brackets, tighten the lock nuts securely .

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SID

E 3

7

37

3.IN

STAL

LATI

ON

Bla bla 3.00.00

max 250kG (550lbS)

max 500kG (1100lbS)

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n Ceiling installation

Ceiling types: Wood, plaster ceiling and other lightweight ceiling .Reinforcements: Laid out by a carpenter or Guldmann installer, right up against the ceiling between the joists .Bracket types: All GH ceiling brackets

• We recommend start by fitting all brackets .

• Mark the position where the bracket is to be fitted . At the same time, it should be determined whether adjusting discs should be used between the ceiling and the ceiling brackets to make the system level .

Measurement/levelling is performed using laser equipment .

• If wood is used as reinforcement, it must be at least 100 x 100 mm (4" x 4") .

• We recommend pre-drilling 3 mm (1/8") holes before installing on wooden ceilings .

• Fit the GH3 ceiling brackets directly on the ceiling . Use either one-hole or two-hole fittings . We recommend using 8 x 120 mm wood screws for the fixing .

• Fit the rails .

• When the rails have been fitted to the brackets, tighten the lock nuts securely .

Fitting of brackets

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n Ceiling installation

Ceiling types: Wood/plaster ceiling and other lightweight ceiling coveringsReinforcements: Laid out by Guldmann installer, above the joists .Bracket types: All GH ceiling brackets

• Examine the loft and remove objects which may obstruct the drilling .

• Mark the position where the bracket is to be fitted . At the same time, it should be determined whether adjusting discs should be used between the ceiling and the ceiling brackets to make the system in level .

Measurement/levelling is performed using laser equipment .

• Drill up through the ceiling . Drill through the holes of the ceiling bracket using an 12 mm (7/16") drill .

• Push an item through the holes to mark the holes and make them visible in the loft .

In this way you avoid having to search for the fixing holes .

• Lay out the reinforcements on the foot of the joists and fix it to the joists .

• When using timber it must be at least 100 x 100 mm (4" x 4") .

• Re-drill up through the holes and through the fixed reinforcements .

• The threaded rods are inserted from above with self-fixing wood nuts which are hammered into the reinforcements .

• Mount bracket, washer and lock nut on threaded rod from below .

• Tighten the locking nut firmly .

• Screw the threaded rod up through the self-fixing wood nut to fix the bracket against the ceiling .

• Tighten lock nut and ensure that the track system is hanging horizontally .

• Fit a counter nut on the threaded rod from the loft so that the counter nut counter-tightens against the self-fixing wood nut .

• The threaded rod can be shortened above the counter nut if the extra threaded rod is in the way .

• Fit the rails .

• When the rails have been fitted to the brackets, tighten the lock nut .

Fitting of brackets

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n Ceiling installation, bracket assembly

Ceiling types: All typesBracket types: GH Ceiling bracket lowered standard GH Ceiling bracket straight lowered

The bracket is mainly used in rooms with a high ceiling to bring the rail system down to a normal height of fitting and use .

• Mark the position where the bracket is to be fitted and at the same time measure the length of the extended bracket .

The measurement is performed using laser equipment . The laser is set to the height where the rail is to be fitted (upper edge of rail) . Then measure down at each fixing point from the ceiling to the upper edge of the rail .

• Now size the threaded rods and the pipes to the correct length for each fixing point . Remember to allow for the space required by the upper and lower ceiling brackets .

• Note that a rosette can also be used as a top bracket together with the threaded rod and pipe . However, this only applies to installation in concrete ceilings, or where there is reinforcement e .g . timber .

• The extended bracket is then assembled prior to instal-lation . The top and bottom ceiling brackets are tighten-ed against pipes to create a firm bracket . Remember the guide bushing around the ceiling bracket .

• Now the GH3 extended bracket is ready to be fitted . All brackets are fitted before the rail is installed .

• The fitting of extended brackets in the ceiling is carried out according to the procedure described under GH3 ceiling brackets . For further information, refer to the in-dividual type of ceiling .

• The rail is fitted to the extended bracket in the same way as described under GH3 ceiling brackets .

• When using a standard extended ceiling bracket the procedure is the same, i .e . the brackets are assembled prior to fitting and then fitted to the ceiling as one brack-et .

• After fitting the system it may be neccessary to fit GH3 stabilising brackets as side or inclining support to make the system stable .

• Place the suspension brackets around the extended pipe and onto the wall/into the ceiling and cut pipe to appropiate length .

• Bracket is fitted onto the wall or into the ceiling deped-ing on the texture of the wall or ceiling (see wall types) .

Fitting of brackets

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n Ceiling installation, bracket assembly

Ceiling types: All typesBracket types: GH Ceiling bracket slope lowered

GH Ceiling bracket slope lowered are used in connection with false ceilings . The bracket is mainly used in rooms with high ceilings to bring the rail system down below false ceilings to a normal height for installation and use .

Angle-adjustable brackets are used on angled ceiling faces when it is impossible to fit brackets straight above the rails, for example next to ventilation pipes or other piping . In situations where ceiling brackets and pipes are mounted prior to the fitting of the false ceiling .

• Mark the position where the bracket is to be fitted and at the same time measure how long the extended bracket needs to be .

Measurements are carried out using laser equipment . The laser is set to the height where the false ceiling is to be installed . Then measure down at each fixing point from the ceiling to the lower edge of the false ceiling .

• Overmeasure to allow pipes sufficient clearance under the false ceiling .

• Then cut the pipe to size with length to spare and fit the stabilizing bracket and ceiling bracket to the pipe . When fitting pipes to a stabilizing bracket, drill an 10 mm (3/8") hole in the pipe and insert an 10 mm setscrew through the stabilizing bracket and the pipe and secure using a lock nut .

• The fitting of brackets in the ceiling is carried out according to the procedure described under GH3 brack-ets . For further information, refer to the individual type of ceiling .

• After fitting the system it may be neccessary to fit GH3 stabilising brackets as side or inclining support to make the system stable .

• Place the bracket around the extended pipe and onto the wall/into the ceiling and cut pipe to appropriate length .

• Bracket is fitted onto the wall or into the ceiling depen-ding on the texture of the wall or ceiling (see wall types) .

• Following the fitting of brackets and pipes false ceilings

can be installed . A carpenter will fit the false ceiling around the extended pipes . It is important to inform the carpenter that the pipes must be completely vertical .

• Following the fitting of the ceiling, mark where the pipes need to be cut . This marking is carried out using laser equipment . Remember to allow for the base bracket .

• Then cut the pipe to the correct length using a pipe cutter .

• Now fit the stabilizing bracket to the standard ceiling bracket using a washer and a 10 mm (3/8") set screw secured with a 10 mm lock nut .

• The stabilizing bracket is then fitted to the pipe . Drill an 10 mm (3/8") hole in the pipe and then insert an 10 mm setscrew through the stabilizing bracket and the pipe and secure using an 10 mm lock nut .

• The rail is fitted to the extended bracket in the same way as described under GH3 ceiling brackets .

• Plastic rosettes can be fitted around pipes where they emerge through the false ceiling .itting of brackets

Fitting of brackets

rail end

max 10 mm (3/8") from tHe Wall

rail Side

max 10 mm (3/8") from tHe Wall

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n wall fitting

Wall type: Brickwork, concrete and light concreteBracket types: GH Wall bracket, end GH Wall bracket, side

• Mark the position where the bracket is to be fitted . The fitting position is marked using laser equipment to ensure that the wall bracket is level .

• Holes are drilled according to appropiate fixing .

• The clamp is led through the oval hole at the top of the wall bracket and is fitted using a facet disc and lock nut against the wall bracket .

• When the rails have been fitted to the brackets, tighten the lock nut securely .

• Finish by fitting plastic caps onto bolts and nuts .Fitting of brackets

wall fitting

Max 350 kg (770 lbs)

Max 750 kg (1650 lbs)

Max 500 kg (1100 lbs)

Max 750 kg (1650 lbs)

Fitting of brackets

Fitting of brackets

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Wall types: Lightweight wallsBracket types: GH Wall bracket, end GH Wall bracket, side GH Plasterboard bracket

• Examine the make-up of the wall .

• GH plasterboard brackets can be used on plaster-boards and other forms of lightweight walls . However, a minimum wall thickness of 24 mm (1") is required .

• Mark the position where the bracket is to be fitted . The fitting position is marked using laser equipment to ensure that the wall bracket is level .

• Drill four holes for the plasterboard bracket . Use the plasterboard bracket as a template for drilling .

• GH plasterboard bracket is fitted directly on the wall and fastened using e .g . four Fischer 5 x 65 S screws .

• Then place the GH3 wall bracket on the two threaded rods and fasten with 10 mm lock nuts .

• The clamp is led through the oval hole at the top of the wall bracket and is fitted using a facet disc and lock nut against the wall bracket .

• When the rails have been fitted to the brackets, tighten the lock nut securely .

• Finish by fitting plastic caps onto bolts and nuts .

• Notice that the brackets may just be used for systems with max 200 kg (��0 lbs) lifting capacity!

Fitting of brackets all fitting

max 750 kg (1650 lbs)

rail end

max 10 mm (3/8") from tHe Wall

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Wall types: Lightweight wallsBracket types: GH upright support brackets

• Examine the make-up of the wall .

• Measure and mark where the upright support brackets is to be fitted . The fitting height is marked using laser equipment to ensure that the rail system is level .

• GH3 upright support brackets are cut to appropriate lengths .

• The adapter around the skirting board is cut to shape and to accommodate any installation panels .

• Note that upright support brackets can be used both as end-hung and as centre supports for rails .

• Upright support brackets are assembled with base and top brackets and are fixed to the wall through the pre-drilled holes in the upright support brackets .

• GH upright support brackets can be fixed with e .g . Fischer 5 x 52 S, depending on the make-up of the wall .

• Check that the upright support brackets are completely vertical .

• The rails are mounted on the top bracket of the wall stud . A clamp is placed either at the bottom or the top of the rail .

• The clamp is led through the oval hole at the bottom/top of the wall bracket and is mounted using a facet disc and lock nut against the top bracket .

• When the rails have been fitted to the top brackets, tighten the lock nut securely .

• Finish by fitting plastic caps onto bolts and nuts .

Fitting of brackets

max 250 kg (550 lbs)

Min. 2 brackets

Min. 2 brackets

Max.

500 mm

(20")

Max.

500 mm

(20")

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n Bracket type: GH ceiling bracket, standard and suspended .

All rail joints must be installed with a reinforcement plate . Fig . 1 included in bracket package .

or rail connecting bracket no . 12448 fig . 2 .

For installation with one point of attachment to the ceiling, a reinforcement plate (accompanies the bracket) must be used as shown in fig . 3 with .

For installation with two points of attachment to the ceiling, rail connecting bracket 12448 must be used when rails are joined as shown in fig . 4 .

Spring pins should be installed in one rail flush with the edge .

When the rails have been joined and secured, the spring pins must be knocked back so that they are half in each rail .

Bracket type: GH rail assembly bracket 12336

• Only use this bracket as shown on the illustration .

• The rail assembly bracket is mounted with one half in each of the two rails to be assembled .

• Place two spring pins in one of the rail tracks (one in each track) .

• The rail ends are joined and the bracket can be tighten securely .

• The spring pins must be knocked back, leaving half of each in their respective rail

Rail assembly

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Mounting cover on rails

The cover is placed in the top and buttom groove on the side of the rail .

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nRail assembly

Mounting profile for suspended ceiling

The profile can be turned around .

A.Tilt the profile into the groove in the buttom of the rail .

Tip the profile down so it is attached in the groove .

Place the suspended ceiling on the profile .

B.Tilt the profile into the groove in the buttom of the rail .

Tip the profile down so it is attached in the groove .

Place the suspended ceiling on the profile .

Ø 3,2 mm Ø 4,5 mmØ 4,5 mmØ 3,5 mm

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n Fitting of endstops

Endstops must always be used in connection with rail stops, whether free hanging, or butting up to a wall or other elements .

• The endstop is placed in the rail before it is fitted .

• Before the endstop is placed in the rail, check that the flange nuts are positioned correctly .

• When the rail system has been fully installed, place the endstops in the correct position at the rail ends .

• If there is a risk that the end stop may fall out, a hole of 4 .5 mm is drilled through the rail – not through the angle bracket of the endstop .

• Hammer the accompanying spring pin into the endstop and rail .

• When dismantling the endstop the screws must be all out, subsequently the angle profile including cylinder pin can be tipped out, hence the pin is still attached to the angle profile .

endstop

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ElEctrIcalconnEctIons

Charging systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Before the hoist can be used . . . . . . . . . . . . . . . . . . . . . . 52Instalation of GH3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Instalation of GH3 Twin . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Adjusting the hand controle . . . . . . . . . . . . . . . . . . . . . . . 56Charging systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Electrical installations

Protection against electric shock . . . . . . . . . . . . . . . . . 61Protection against electric shock . . . . . . . . . . . . . . . . . 62

Connection to the supply network Class I . . . . . . . . . . . . 63Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Classifications and marking . . . . . . . . . . . . . . . . . . . . . . . 66GH3 Lifting modules technical specification . . . . . . . . . . 68

Technical specification for GH3 and GH3+ . . . . . . . . . 69Technical specification for GH3 Twin . . . . . . . . . . . . . . . 70

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sCharging systems

Fitting charging liner in the rail

1 . Clean the rail inside .

2 . Bring the charging liners in the rail .

3 . Cut the liners so they are approx . 100 mm (4") longer than the rail . Use a diagonal cutter or similar .

4 . Press approx . 50 mm (2") liner in the tracks with your fingers . Leave approx 50 mm (2") outside the rail .

5 . Use the charging liner tool to fit the charging liners in the entire rail .

6 . Cut the liners at the end of the rail . Use a diagonal cutter or similar .

7 . Clean the rail inside with a cloth .

8 . Fit the cable from the transformer to the connector for charging liner and place this in the rail .

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sBefore the hoist can be used

1 . Remove the side covers Release the side covers from the top of the hoist by means of a gentle push on the fixing points on each side . The covers are tipped free of the hoist and can be removed .

2 . Loosen the two screws at the top of the finger protection and move the clips down and remove the finger protection .

3 . Connectect the battery plugs, if it is a two motor hoist ther will be two batteries to connect, one on each side of the hoist . The plug is disconnected before dispatch to ensure optimum conditions for the batteries during the transport and storing . The measures regarding ESD-safety are valid in this connection .

3 . Remount all covers .

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s 1 . Installation of the hoist where the trolley is preinstalled in the rail .

2 . Remove side cover on hoist and pull out the two connection shaft yellow handle out .

3 . Bring the hoist up at the trolley so the two connection shafts fits in the trolley holes .

4 . Press the connection shafts in place .

5 . Mount side cover .

6 . When the trolley is applied with a pick-up for charging, place the wire from the pick-up in the groove on the hoist and insert the plug in the hoist .

Instalation of GH3

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sInstalation of GH3 Twin

1 . Install the two hoist’s in the rail .

2 . Press the two twin hoist connction cables through the connection rod .

3 . Connect the two cables and pull back the cable, until the connectors are placed inside the rod .

4 . If there is more cable left press it into the hoist .

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sInstalation of GH3 Twin

5 . Install the connection rod on the trolleys .

6 . Secure the connection rod by inserting the two split pins through the Ø3 mm holes . Twist each end of the pin to avoid it from falling out .

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sAdjusting the hand controle

1 . Remove the side covers Release the side covers from the top of the hoist by means of a gentle push on the fixing points on each side . The covers are tipped free of the hoist and can be removed .

2 . Loosen the two screws at the top of the finger protection and move the clips down and remove the finger protection .

3 . Unplug the hand controle and pull out the wire reservoire from the hoist .

4 . Unwind the wire and loosen the screew on the wire reservoire .

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sAdjusting the hand controle

5 . Adjust the length of the hand controle and set a mark .

6 . Place the wire on the wire reservoire .

7 . Mount the wire holder on the wire reserwoire and

tighten the screw .

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s 8 . Wind the cabel arround the wire reservoire until there is 250 mm (10") left of the wire .

9 . Mount the wire reserwoire back in place by pulling the wire down and pressing on the wire reservoire .

10 . Put the wire back in place and plug the hand controle .

11 .Remount finger protection and side covers .

Adjusting the hand controle

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s Charging kit for room-covering systemRail with GH3

1 . The power pick-up is fitted to the traverse trolley

2 . Fasten the wire to the traverse trolley using double sided tape and strips

3 . Adjust the length of the cable, and then connect the charging liner connecter and place it in the rail . The position of the wires is optional . .

Charging systems

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s Transformer for GH3, Class I

1 . Primary: 115V AC or 230V AC

2 . Secondary: 33V AC, 2,5 A

3 . Connect the wires to the charging liner connector . The wires can be placed optionally .

Transformer

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selectrical installationsProtection against electric shock

These precautions apply to installations made in Denmark. Local requirements may differ.

Guldmann ceiling hoist and rail systems are manufactured and installed in accordance with the regulations of Medical Electrical Equipment UL 60601-1 .

Guldmann has a UL/DEMKO approval of its products which confirms that they meet the requirements contained in UL 60601-1 . This regulation defines how medical equipment must be classified and also how it must be protected so that danger of electric shock does not arise when handling the products .

Guldmann ceiling hoist and related rail system are classi-fied as equipment in Class I – High Voltage Regulation, Electro-Medical Equipment, Chapter 14 .

Reference is made to Fig . 701A – Area Division 0 to 3 .

Installation of the rail system is carried out with safety voltage – designated SELV . The safety transformer with a nominal voltage of 24 V AC voltage .

In accordance with the High Voltage Regulation, Chapter 701 – AREAS WITH BATHTUBS OR SHOWERS

Chapter �01.� Protection for safety reasonsWhen SELV is used (safety voltage), protection against direct contact must be in place regardless of the size of the voltage, i .e . to min IP2X .

The geometry of the live rails meet the requirements for protection against contact .

Chapter �01.�13.1.� Additional equalizerNoteMetallic pipes and ducts (Guldmann aluminium rails) which are only found in these four areas and are not conductive when in contact with earth or parts outside the areas do not have to be connected to the equalizers.

Regarding installation of Guldmann rail systems in bathroom environmentsGuldmann power supply ( transformer) must not be install-ed and charging of hoist must not be carried out in Areas 0, 1 and 2 . Power supply and charging area must be located outside Area 2, but hoist and rails may be used inside the area .

If e .g . cleaning by hosing, the power supply and charging area must be located completely separate from the area in which splashing with water may occur .

If the rail system is only installed in the bathroom and not in other rooms outside the bathroom, the rails do not need grounding .

Grounding must be done if the rails continue outside the bathroom and the lower edge of the rail is less than 3 .0 m (120") above the floor .

excepted are:Single rails hanging higher than 2 .25 m (90") above the floor and not continuing into Area 0, 1 and 2 .

For single rails the grounding may be located as required either in the bathroom or in the adjacent room .

The parallel rails do not need to be grounded . NoteThese rules have been issued by the Electricity Council and form part of the High Voltage Regulation .There may be special local requirements for the installation of rail systems in medical treatment areas .

Any special requirements are carried out without the partici-pation of Guldmann at the purchaser’s own risk .

a) Bathtubs

c) Shower tub

e) Shower without tub

b) Bathtubs with fixed partition wall

d) Shower tub with fixed partition wall

f ) Shower without tub, but with fixed partition wall

Area 2 Area 3

0,60 m

Are

a 1

2,40 m

Are

a 0

2,40 m

Area 2 Area 3

Are

a 1

Are

a 0

0,60

mArea 2 Area 3

0,60 m 2,40 m

Area 0Area 1

Area 2 Area 3

0,60 m 2,40 m

Area 0Area 1

0,60

m

0,60 m 0,60 m

2,40 m

Area 1

Area 2

Area 3

Shower 0,60 m 0,60 m

2,40 m

Area 1

Area 2

Area 3

Shower

(1'-9")

(1'-9")

(1'-9

")1’

-9”

(1'-9")(1'-9")

(1'-9"

(1'-9")

(1'-9")

(7'-8")(7'-8")

(7'-8")(7'-8")

(7'-8")(7'-8")

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selectrical installationsProtection against electric shock

Figure �01 A – Area distribution (plan)

Tem

per

atu

re

Battery pack Safety controle

Motor controle Handcontrol

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s Fixed rail systemsFixed rail systems must be connected by Guldmann Service Team or by a qualified installer . A Guldmann class I transformer must be used .Installation to follow existing rules for authorized electricians and according to UL 60601-1 .

Protective ground must be available and connected correctly . From the ”connecting point/neutral point” protective ground to rail maximum permissible resistance is 0 .2 Ohm .See ”Instructions: Connecting protective ground to rail” .See wiring diagram: “Classification of Guldmann Hoist System Class I – Permanent installation with protective ground on rails” .

Classification of Guldmann Hoist System Class I – Permanent installation with protective ground on rails

Terminals on transformers Class IDouble-insulated UL approved cable must be used (tested for voltage over 400V) .

Transformer Dk-13991In:Terminal 1 = NTerminal 2 = 115V ACTerminal 3 = 230V ACTerminal 4 = Protective ground

Out:Terminal 5 = 33V ACTerminal 6 = 33V AC

Connection to the supply network Class I

GuldmannConfidential:Property of V. Guldmann A/S.Not to be handed over to, copied or usedby third party.

V. Guldmann A/SGraham Bells Vej 21-23ADK-8200 Århus NTel. +45 8741 3151Fax +45 8741 3131E-mail: info@guldmann.comWWW.guldmann.com

Designed by: Drawing by:

Material:

TM

Drawing no.: Edition:

Sheet:

Surface treatment:

Colour:

Date: Scale:

Product:

Part:

Tolerance:

fr

937050 wire set 0

29-11-2006

GH2wire set

A4Change no.:

92904001lock washer DIN 6798 A 4mm elzink BN7811497345410screw, maskinskrue M4x10 torx13971254washer M4 A212937049wire 5000mm with ringshoe11

Drawing/Item no.PartQuantityPos no.

13

2

4

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s InstructionsConnecting protective ground cable to rail/rails .

In fixed rail systems a protective ground cable must be installed from the connecting point of the protective ground cable to the rail .

The following must be observed:1 . Only connect a protective ground cable to a protective

ground cable connecting point that is approved by an authorized electrician .

2 . The installation to the mains must be done by an authorized electrican .

3 . The ground cable must be carefully fastened, and a sufficiently big cable square must be chosen, at least 1 mm² . The installation must be done so that the resistance from the connecting point of the protective ground cable to the rail does not exceed 0 .2 Ohm .

Mechanical fixing of the protective ground cable to the rail:

1 . Make a 4 mm thread in the railjust above the buttom line (see pictures) .

Drill a 10 mm (3/8") deep hole with a Ø3 .5 mm drill . Cut a 4 mm thread with a tap .

2 . Place the groundcable with the ringeye .

3 . Mount the ringeye with washer and screw .

4 . The cable must carefully be fixed .

More rails connected to each other:Normally the assembly brackets will give a sufficiently low resistance. If this should not be the case, the rails are connected in series or in parallel using the same method as described above. Check with an ohmmeter.

1 Wire, protected ground2 Washer3 Screw M4x10 torx4 Lock washer

Connection to the supply network Class I

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s GH3 is equipped with batteries that require regular recharging .

Class I equipmentFixed rail systems are class I equipment and must be installed by a qualified installer or by Guldmann Service Team .Equipment is disconnected from Supply Mains by breaking the main breaker switch .

Class II equipmentMobile equipment is class II equipment (marked with the double-encased symbol) and can be connected to the mains direct by the user .The transformer is disconnected from Supply Mains by detach the mains plug from the wall outlet .

Safety concerning static electricity (eSD)Service technicians and installers must use an ESD-safety package consisting of a mat, a ground wire, and a bracelet . The technician/installer connects the mat to a grounding point, for instance a radiator or a water pipe . He must then put on the bracelet and connect it to the mat . If it is not possible to find a grounding point, the mat and the bracelet must be used as a minimum . Only then is it allowed to work with the PC Board or com-ponents where it is possible to come into contact with the PC Board .

Power supply

Part no. xxxxxxProd. date yyyy-mm-ddSerial no. xxxxx33V AC, 2.5 A, IP20CONTINUOUS OPERATIONWITH SHORT-TIME LOADING

Barcode 128C

max 250 kg / 550 lbs

www.guldmann.com

23W1

INTERNALLY POWERED EQUIPMENT 24V DC

GH3 250 110 0000

23W1

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sClassifications and marking

CE-marking

Medical Equipment with respect to electrical shock, fire and mechanical hazards only . In accordance with UL 60601-1, CAN/CSA c22 .2 No . 601 .1

Type B in accordance with UL/EN 60601-1

Read instructions before use

Must not be disposed of as standard household waste, but must be recycled .

Continuous operation with short time loading with:

3 hours without recharging:10/90% (2 min operation/18 min pause)

Max number of lifts in series with:

85 kg (187 lbs):55/1000 mm (250 inch)

SWL: 200 kg (440 lbs), 250 kg (550 lbs):28/1000 mm (250 inch)

SWL: 300 kg (660 lbs), 350 kg (770 lbs)40/1000 mm (250 inch)

Class IPermanent installation with protective ground .

Class IINone permanent installation without protective ground .

Equipment not suitable for use in the presence of flammable mixtures .

Protection class• Hoist IP20• Hand control IP44• Remote Hand control IP20• Transformer IP20

Examples of serial number label:

Serial number label for hoist

Type DK-13991Input 115V AC 50-60 Hz, 1AInput 230V AC 50-60 Hz, 0,5AOutput 33V AC 2,5AProd. date yyyy-mm-ddSerial no. xxxxxIP20

Barcode 128C

www.guldmann.com

23W1

Type DK-14001Input 115V AC 50-60 Hz, 1AOutput 33V AC 2,5AProd. date yyyy-mm-ddSerial no. xxxxxIP20

Barcode 128C

www.guldmann.com

23W1

Type DK-13992Input 230V AC 50-60 Hz, 0,5AOutput 33V AC 2,5AProd. date yyyy-mm-ddSerial no. xxxxxIP20

www.guldmann.com

23W1

Barcode 128C

Part no. 550316Edition xxxProd. date yyyy-mm-ddSerial no. xxxxx

max300 kg/660 lbs

V. Guldmann A/S www.guldmann.com

Barcode 128C

Part no. xxxxxxEdition xxxDate xxxx-xx-xxIP44

Label handcontrol Item No.GH3 550086_2

MaterialNorris Print-Tech A/STransparant polyesterTHERMLfilm PM 200 CLEAR TC-387 L-23

Thermo transfor ribbonNPT RZ086ULBlack

Approvals acc. ToUL Standard 969UL file: MH 27707(CCN: PGJI2)

Size24 x 14 mm

FontSwis721 BT, roman 6/7,5 pkt. 2009.02.10

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Transformer Class 1

Transformer Class 1

Transformer Class 2Use within EU/CAN

Transformer Class 2Use within EU

Lifting hanger

Hand control

Certificates

UL 60601-1 UL No . 305250EN/ISO10535 HMI No . 08 .49A

Classifications and marking

GH3 Lifting modules technical specification

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Functions

Operation Hand control / IRSound level 52 dB (A)Horizontal speed 18 m/min(709 inch/min)

GH3 GH3+/GH3 Twin

Lifting speed

85 kg (187 lbs) load 2,4 m/min (94 inch/min) 3,6 m/min (142 inch/min)

150 kg (330 lbs) load 2,4 m/min (94 inch/min) 3,6 m/min (142 inch/min)

Max capacity load, SWL 2,4 m/min (94 inch/min) 3,3 m/min (130 inch/min)

Max 5 kg (11 lbs) load 6,0 m/min (236 inch/min) 6,0 m/min (236 inch/min)

GH3 + 3�0 1 2 2 1 0 0 0

Hand control

w/o Service module

w/o CLM module

Scale module

2 horizontal drive motors

2 lifting motors

1 lifting strap

Safe Working Load SWL: 350 kg

+

Ceiling hoist, type GH3

GH3 Lifting modules, configurations

Guldmannhoist type

Product line

Load inkg

Number of lifting straps

Number of lifting motors

Number of horizontaldrive motors

Scale module

CLMmodule

Service module

User interface

GH3 (x) xxx x x x x x x x

GH3 200 1 1 1

2�0 1 1 1

+ 2�0 1 1 1 None : 0Scale : 1

None : 0CLM : 1

None : 0Service : 1

Hand control : 0

IR : 1

300 1 2 2

3�0 1 2 2

Twin 2�0 2 2 0

�00 2 � 0

GH3 + 3�0 1 2 2 1 0 0 0

weight and materialsSWl : 200 kg (440 lbs), 250 kg (550 lbs)

own weight : 9,6 kg (21.1 lbs) with horizontal motor : 10,5 kg (23.1 lbs) with scale module and horizontal motor : 11,1 kg (24,5 lbs)

SWl : 300 kg (660 lbs), 350 kg (770 lbs) own weight : 14,2 kg (31 lbs) with horizontal motor : 15,9 kg (35 lbs) with scale module and horizontal motor : 17,3 kg (38 lbs)

Covers : impact-resistant ul 94 v-0 flame retardant recyclable plastic

Dimensionsa : 580 mm (22.8 inch)b : 345 mm (13.6 inch) C : 156 mm (6.1 inch)d : 184 mm (7.2 inch) e, min : 82 mm (3.2 inch)f, min : 284 mm (11.2 inch)G : 2.500 mm (98.4 inch)depth of hoist : 205 mm (8.1 inch)

Functionsoperation : Hand control / irSound level : 52 db (a) Horizontal speed : 12 inch/sec

(Horizontal speed module)

Safetyemergency stop : Yes, mechanical and electricalemergency lowering device : YesControl of lifting strap : Yes Cut-off angle : 45° along the rail 10° across the rail

electronicson/off : automatic when used. Soft start/stop.

overload protection.

SWl : 200 kg (440 inch), 250 kg (550 kg)

battery : 1 x 24 v nimH max charge time : 2 hours

SWl : 300 kg (660 lbs), 350 kg (770 lbs) battery : 2 x 24 v nimH max charge time : 4 hours

battery protection : at battery voltage below 22 v the indicator light turns orange. the hoist is stopped if the voltage falls below 20 v

Power supply : 33 v aC, 2.5 aSupply voltage, transformer : 115/230v aC

Protection classification (iP) according to ieC 60529lifting module : iP 20Hand control : iP 44remote control : iP 20transformer : iP 20

Labelling

manufactured in conformity with the provisions in according

to the Council directive 93/42/eeC of 14 june 1993 Class 1

• en/iSo 10535:2006 Hoists for the transfer of disabled

persons - requirements and test methods

• ul 60601-1:2003 medical electrical equipment -

Part 1-1: General requirements for safety

• ieC/en 60601-1-2: medical electrical equipment -

2001, +a1:2006 Part 1: General requirements for safety -

2: Collateral standard: electromagnetic

compatibilityClassificationPursuant to iSo 9999

Patents : Pa 2008 00888 Pa 2008 00894 Pa 2008 00895

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Technical specification for GH3 and GH3+

weight and materialsSWl : 250 kg (550 lbs), 500 kg (1100 lbs)

own weight : 19,2 kg (42.2 lbs)

Covers : impact-resistant ul 94 v-0 flame retardant recyclable plastic

Dimensionsa : 1800 mm (70.3 inch)b : 700 mm (27.3 inch)C : 156 mm (6.1 inch)d : 184 mm (7.2 inch)e, min : 194 mm (7.6 inch)f, min : 629 mm (24.5 inch)G : 2.500 mm (98.4 inch)depth of hoist : 205 mm (8.1 inch)

Functionsoperation : Hand control / irSound level : 52 db (a)

Safetyemergency stop : Yes, mechanical and electricalemergency lowering device : YesControl of lifting strap : Yes Cut-off angle : 45° along the rail 10° across the rail

electronicson/off : automatic when used. Soft start/stop.

overload protection.

SWl : 250 kg (550 lbs) battery : 2 x 24 v nimH max charge time : 4 hours

SWl : 500 kg (1100 lbs) battery : 4 x 24 v nimH max charge time : 8 hours

battery protection : at battery voltage below 22 v the indicator light turns orange. the hoist is stopped if the voltage falls below 20 v

Power supply : 33 v aC, 2.5 aSupply voltage, transformer : 115/230v aC

Protection classification (iP) according to ieC 60529lifting module : iP 20Hand control : iP 44remote control : iP 20transformer : iP 20

Labelling

manufactured in conformity with the provisions in according

to the Council directive 93/42/eeC of 14 june 1993 Class 1

• en/iSo 10535:2006 Hoists for the transfer of disabled

persons - requirements and test methods

• ul 60601-1:2003 medical electrical equipment -

Part 1-1: General requirements for safety

• ieC/en 60601-1-2: medical electrical equipment -

2001, +a1:2006 Part 1: General requirements for safety -

2: Collateral standard: electromagnetic

compatibility

ClassificationPursuant to iSo 9999

Patents : PA 200� 00��� Pa 2008 00894 Pa 2008 00895

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Technical specification for GH3 Twin

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Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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Quality control on handover of the rail system

Case/address: Order no .

System scope: Serial no .

Distributor:

Installer: Date: / –

Supplier: V . Guldmann A/S · Graham Bells Vej 21-23a · 8200 Århus N · Denmark

1. Control of any reinforcements, gear check that the reinforcement/gearing is securely

fastened that isolation surrounding the reinforcement/gearing

is placed to ensure the best possible isolation the reinforcement/gearing has been carried out by

another contractor see comments

2. Control of brackets and plastic plugs that all endstops are tightened that all brackets are tightened that plastic plugs have been mounted on all visible nutsthat a spring pin has been inserted and locks the

endstop in place see comments

3. Check that the rail systems are clean and fully functional that there are no chips or other building waste inside

the rail system that the travelling trolley moves silently in the rail system that the travelling trolley moves with a low power

consumption see comments

�. weight test the rail system has been tested for ________ kg/lbs

(incl . a safety factor of 1 .5) that the rail system did not give during the weight test that the rail system is still level following weight testing that the rail system has been labelled with a completed

installer’s label see comments

�. Test of ceiling hoist and drive motor that the ceiling hoist has been tested and is fully

functional that the drive motor has been tested and is fully

functional the emergency lowering cord should be cut off

so that it is 1 .9 m (6’3") above the floor . see comments

�. Test of charging liners and remote control (if used) that the ceiling hoist is charged in the charging liners that the remote control has been tested and is fully

functional see comments �. Before leaving the assembly site collect or remove all installation waste if there are comments, write these down and inform

the owner/customer see comments

Comments:

The quality control has been prepared in two signed copies, one of which is submitted to the owner/customer, the other to the service and installation department at Guldmann .

For V . Guldmann A/S

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ovErvIEwoftools

Recommended toolbox content for rail installation . . . . . 74

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Hammer drill

Vacuum cleaner

Laser, horizontal and vertical – No . 12494

Telescopic stand for the laser – 3 .5 metres – No . 12493

One lazyboy with wheels – No . 12496

Two lazyboys without wheels – No . 12501

Laser holder for lazyboy with wheels – No . 12492

Foot plate for wall mounting with lazyboy – No . 12495

Masonry drills – 6-8-10-12-14-18-20 mm

One set of metal drills 1-13 mm

Drill bit Ø 12 x 500 mm

A jointing gun

A circular saw for cutting aluminium – tabletop model

A compressor

An Accu-drill

Liner roller tool – No . 551300

Tool for knocking tubular pins into rails – No . 12455

A spirit level, 2 metres

A distance meter – electronic

A telescopic rule, 5 metres

A manual pipe cutter, diameter 20-40 mm

A cable drum

A work lamp

A double step ladder

A set of socket spanners – 3/8”

A multimeter/voltmeter

Various screwdrivers, Phillips, Pozidrive, straight slot, and Torx

Spanners, 8-10-13-17

Various screw bits

A wire stripper, pointed pliers, circlip pliers

A Stanley knife

A 3-metres tape measure

A hacksaw – metal

Wood saw

A torque wrench 3/8” (maximum 47 Nm)

A glue gun – No . 94531

A cleaning brush – No . 94529

A cone drill – No . 94534141

A flat file

A slide gauge

A steel hammer and a rubber hammer

A set of Allen keys 1 .5 -10 mm

Screw clamps

Weights for testing

A manual hoist 3 metres

Wire stripper

Search spring for cables

Tool for battery test – No . 120081

ESD – servicemat – No . 120061

4 mm tap

Recommended toolbox content for rail installation