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    UPVC DOORS ANDWINDOWS

    FABRICATION UNIT

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    1. Introduction2. Uses and Appications!. Properties

    ". #ar$et Sur%e& 'it( )uture aspects*. Present #anu)acturers+. B.I.S. Speci,cations-. #anu)acturin Process 'it( For/uae0. Pant a&out. Cost 3cono/ics 'it( Pro,ta4iit&

    Ana&sis15. Capacit&11. and 6 Buidin Re7uire/ents 'it(

    Rates12. ist 6 Detais o) Pant and #ac(iner&

    'it(

    t(eir Costs1!. Tota Capita In%est/ent1". Suppiers o) Pant 6 #ac(ineries and

    Ra'#aterias.

    1*. PRO#OT3RS PROFI3

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    INTRODUCTION

      Unpastici8ed po&%in& c(oride 9UPVC or Riid PVC is o)ten

    used in t(e 4uidin industr& as a o':/aintenance /ateria.

     T(e /ateria co/es in a range of colours and nishes;

    incudin a p(oto:ere a %er&

    cost:e

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    UPVC 'indo's and doors (a%in reat strent( and %ersatiit&

    t(e& re7uire on& %er& o' /aintenance; utiisin costs.

    CHEMICAL COMPOSITION

    PVC?resin@ CaCo!?caciu/ car4onate@ Tio2?titaniun:di:o=cide@

    USES AND APPLICATIONS

    UPVC (as i( i/pact resistance; Una

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    Fi= 'it( Case/ent 'indo's and Doors

    Fi= 'it( Sidin 'indo's and Doors

    PROPERTIES

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    Tes" Uni" #alue Re$ar%s

    Speci,c ra%it& :1."2:1."!

    Usua& 1."!

    S(ore ardness De. -5:5 37ui%aent to t(e (ardness o)

    Au/inu/.

    Varies 'it( te/perature.

     Tensie Strent( Ec/ *55

    Bendin Strent( Ec/ *5 Varies 'it( te/perature.

    #oduus o) 3asticit& Ec/ !.2 = 15

    I/pact Strent( I8od Goues ".-:*."

    Water A4sorption #Ec/ 1.5*

    3onation at Brea$ : H05

    So)tenin Point ?V.S.P@ * JC 05

    Fa4ricatin Te/perature JC 115:1"5

    Co:eKcient o) inear3=pansion at

    #/E/JC 5.50

    -5JC

    Speci,c eatcaEJC

    5.52*

    eat Re%ersion L2.*

    Speci,c Vou/e Resisti%it& O(/Ec/H!:*=151*

    UPVC is non:conductor o) eectricit&and is not su4Mect to a%anic oreectro&tic attac$.

    Dieectric Strent( VE// H"5 3ectrica e7uip/ent>s /ust not 4e

    eart(ed to UPVC pipes.

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    MAR&ET SUR#E' (ITH )UTUREASPECTS

    UPVC Windo' and Door Pro,es pro%ide a ucrati%e

    in%est/ent opportunit& in India it is an attracti%e proMect t(at

    o

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    are e=tensi%e& used a4road; and are current& at a nascent

    stae in India. #uc( needs to 4e done in /ar$etin o) t(ese

    products 4& s(o'casin t(e ad%antaes o) t(ese products to

    t(e 4uiders; arc(itects and co//on /an '(ic( incudes t(e

    /aMor ad%antae o) ener& sa%in i.e. reduction in air

    conditionin 4is upto 25:!5 as 'e as sa%in o) 'ood ?in

    turn:)orests@ and ener& intensi%e /aterias i$e Au/inu/.

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    PRESENT MANU)ACTURERSIN

    ANDHRA PRADESH

    1. Nc ate$ 6 Seccoor i/ited

    2. Ventana 4uidin s&ste/s pri%ate i/ited

    !. And(ra ti/4er 6 pac$ain industries

    ". #anasa enterprises au/iniu/ )a4rication

    *. Acti%e ads 6 printers p%t. td.

    +. Aparna enterprises i/ited

    -. a$s(/i sai 'indoors

    0. or& inte= soutions

    . Inno%ati%e up%c 'indo's 6 doors soutions

    15. ASA o4a interior soutions

    11. #Es. Space )acade enineerin

    12. R.R. Buidin products

    1!. Utra: e= s&ste/s india pri%ate i/ited1". Creati%e 4uidin soutions1*. ViMa& dura 'indoors pri%ate i/ited

    1+. S7uares doors 6 'indo' s&ste/s

    1-. Sri Maannat(a p%c 6 au/iniu/ 'or$s

    *+I+S+ SPECI)ICATIONS

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    IS ,-./, 01,0

    1 SCOP3

    1.1 T(is standard co%ers re7uire/ents reardin

    /aterias; si8es; construction; 'or$/ans(ip; ,nis(

    and test o) soid pane )oa/ UPVC door s(utters used

    in residentia 4uidins; oKces; sc(oos; (ospitas;

    co//unit& (a and si/iar appications.

    1.2 T(is standard does not co%er are si8e door

    s(utters )or industria and ot(er specia 4uidins suc(

    as 'or$s(ops; )actories; arae and 'are(ouse.

    1.! T(is standard co%ers soid pane )oa/ UPVC door

    s(utters )or use in interna ocations on& '(ere

    securit& is not o) pri/e i/portance.

    MANU)ACTURIN2 PROCESS

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    Pant a&out

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    Cos" Econo$ics 3i"h Pro"a4ili"5Anal5sis

    UP#C PRO)ILES

    STEELREIN)ORCEMEN

    T

    2LASS

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    ROLLERS

    RU**ER2AS&ET

    HIN2ES

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    01 S7UARE )EET SLIDIN2 (INDO(

    SL

    NO PARTICULARS 7T' UNITS PRICE TOTAL

    1 BOTTO#ETOP PROFI3 10 Ft 05 1""5

    2 DOOR PROFI3 2+ Ft "5 15"5

    ! W33S " PCS 1* +5

    " ASS 25 SFt "! 0+5

    * AND3S 2 PCS 25 "5

    + RUBB3R AS3T #tr ! 2-

    - SCR3WS 0+ PCS 1.* 12

    0ST33

    R3INFORC3#3NT* Ft * 2*

    TOTAL COST O) DOOR PER PIECE /80,

    A%erae s7uare )eet 'indo' costin 'i 4e 212 INR

    Dai& production capacit& o) )a4rication unit :1555 s7uare )eet

    #ont(& production capacit& o) )a4rication unit :2*;555 s7uare )eet

     Qear& production capacit& o) )a4rication unit :!;55;555 s7uare )eet

    Sae cost per s7uare )eet as per /ar$et:!*5 INRE s7uare )eet

    Sae cost per &ear:15;*5;55;555 INR

    #ateria purc(asin cost per &ear:+;!+;55;555 INR

    Sta< re7uired )or pant: 15 /e/4ers

    Sta< saaries:1*555 INR = 15 :1*5555 INRE/ont(:10;55;555 INRE&ear

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    Po'er e=penses:55 W = * INREunit :"*555 INRE/ont( *;"5;555INR E&ear

    #isceaneous costs and /aintenance 2*;555 INRE/ont(:!;55;555

    INR E &ear

    Pre/ises ease Erent e=penses:!5;555 INR E/ont(:!;+5;555INRE&ear

     Transportation e=penses per /ont(:1;55;555 INRE/ont(:12;55;555INRE&ear

    Net pro,t per &ear:15;*5;55;555 INR:+;!+;55;555 INR:10;55;555INR E&ear:*; "5;555 INR E&ear:

    !;55;555 INRE &ear:!;+5;555 INRE&ear:12;55;555 INRE&ear!;-2;55;555 INRE&ear

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     T(e ser%o/otor dri%es t(e speed reducer to adMust t(e cuttin

    ane in "*J1*-.*JT(e i/ported contro s&ste/ can ensure

    t(e cuttin 7uait&.

    Se%era pro,es processin di/ensions can 4e input one ti/e

    and /a$e continuous cuttin.

     T(e processin di/ension can 4e direct& input t(e cuttin

    ent( can 4e c(aned 'it(out returnin t(e re)erence point.

     T(e i/ported ser%ice /otor 'it( (i( /o%in speed and (i(

    precision s(oud dri%e t(e sa'in (ead.

     T(e airproo) de%ice under t(e 'or$ta4e (as 'onder)u cru/4s:

    cearin e

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    TECHNICAL PARAMETERS 

    Po'er Supp& !05V *58

    Cuttin /otor po'er22.2 ' Rotar& Speed 2055rE/in

    Ser%o/otor po'er!5.-*' Rotar& Speed"5*5rE/in

    Operation air pressure 5.*:5.0#Pa

    Air consu/ption +5E/in

    Bade speci,cationX*55X!5"." Y 125?Standardsi8e@

    Cutter )eedin speed Step ess speed reuation 5:!/E/in

    Cutter /o%in speedrane

    525/E/in

    Cuttin ent(/a= *555// /in !+5// at 5J/a= *555// /in -+5// at"*J

    Cuttin 'idt( 1!*//

    Cuttin (ei(t 2!5//

    Cuttin ane "*J:1*-.*J An& ane in t(e raneRepeat ocatin ent(toerance

    Z5.2//

    Cuttin pro,e sur)acepane

    [5.15//

    Cuttin ane toerance Z*\

    Cuttin pro,es sur)acerou(ness

    Ra12.*]/

    Contour di/ension +055//1*55//25"5//Wei(t a4out 2*55$

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    *. Too /ain s(a)t is connected 4& s(a)t coupin; t(us t(e /oto

    r /ain s(a)t rotatin accurac& can not as 'or$i

    n accurac&.

    +. Wor$a4e ABD 4ade can 4e adMust ;Con%enient Operation

    -. Too )eedin adopted inear 4earin /otion pair; '(ic( insure

    d stead& process. #ac(ine 'indo' /ac(ine end )ace.

    TECHNICAL PARAMETER 

    Votae !05V *5Y

    #otor Po'er 1.*W

    #otor adMusted tra%e 5:05//

    Air pressure 5.*:5.0#Pa

    Spinde dia/eter ^!2//

    Bade speci,cation ^115//:^255//

    Wor$ta4e Di/ension !-0//!*5//

    Process Di/ension 5//"*//255//

    Spinde )eedin tra%e 5:!25//

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    Wor$ta4e Vertica tra%e 5:05//

    Rotar& speed 20*5rE/in

    Sur)ace ars(ness Ra12.* _ /

    O%era di/ension 0*5//-"5//1!55//

    Wei(t 225

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     / a;is 3a"er slo" rou"ing $achine

    S9ecica"ions

     T'o a=is Auto Water:Sot Routin #ac(ine

    1.%arious 'ater roo%e 6 air pressure 4aance roo%e

    2.one ti/e ca/p

    !./i sot

    PRODUCT DESCRIPTION

    1. T(e /ac(ine is used )or processin %arious 'ater roo%es

    and air pressure 4aance roo%es.

    2. T(e upper one can 4e adMusted )or'ard; 4ac$'ard; up'ard

    and do'n'ard.

    !. T(e upper and (ori8onta directions can 4e processed 'it(

    one ti/e ca/pin. It (as t(e )eatures o) (i( eKcienc&;

    reia4iit&; (i( accurac& and eas& operation.

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    TECHNICAL DATA

    Wor$in air pressure 5."5.+#pa

    Air consu/ption !5E/in

    Po'er supp& 225V *58

    Input po'er 5.*$'2

    #otor rotationa speed 2*555 rE/in

    #a=:ent( o) roo%e !5//

    #a=:dept( o) roo%e "5//

    #iin cutter dia/eter `*//

    Outside di/ension 2"50+51++5//

    'ei(t?a4out@ 255$

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    UP#C DOOR LOC& HOLE DRILLIN2

    MACHINE

    S9ecica"ions

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    UP#C 0 HEAD (ELDIN2 MACHINE

    S9ecica"ions

    PVC 'in:door corner 'edin /ac(ine

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    UPVC CNC 'indo' corner ceanin /ac(ine

    Produc" Descri9"ion

    1. #ost sta4e 'eco/ed /ature CNC corner ceanin /ac(ine.

    2. Tota& * cutters 'i 4e auto/atica& ceanin sur)ace;

    %ertica and inside ru44er. as$et roo%e. No need too

    c(ane.

    !. Ad%anced IPC controed )u /ac(iner& auto/atica& precise

    runnin.

    ". #e/or& )or +5 pro,e data.

    *. T'o a=is /o%ed 4& ca scre' s(a)t.

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    +. Wit(in 2* seconds ,nis( one corner co/pete ceanin.

    -. Can 4e in$ed 'it( (ori8onta 'edin /ac(ine to 4eco/e

    'edin 6 corner ceanin production ine )or rand i/aine

    and (i( eKcienc&.

    0. Specia& e7uipped 'it( po'er:o< protection )unction.

    Para$e"er

    Air Pressure 5.*:5.0#Pa

    Air Consu/ption +5E/in

    Input Votae!05V *58 or As Custo/er

    Speci,cation

    Input Po'er 2.0'

    #iin Cutter Re%oution 2055rE/in

    Pro,e ei(t !5:125//

    Pro,e Widt( 25:125//

    O%era Di/ension 1055b15*5b1055//Wei(t *0"$

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    Elec"ric Por"a4le Corner Cleaning Tools

    for UP#C6P#C (indo3s 

    Main fea"ures 1. Used )or ceanin 'indo' and door corner 'edin sea/ an

    d tu/or.

    2. Ceanin interna ane; e=terna ane and top 6

    4otto/ sur)aces.

    !. Adopt pneu/atic trans/ission.

    Technical Para$e"ers

    Wor$in air pressure 5."#Pa:5.+#Pa

    Air consu/ption 2* E/in

    Processin pro,e 'idt( !5//:125//

    O%era di/ension **5b1+5b15//

    Wei(t ".0$

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    2LA

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    CAP SEALIN2 MACHINE

    S9ecica"ions

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    TOTAL CAPITAL IN#ESTMENT

    MACHINER' DETAILS COSTIN2

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    Dou4e /iin sa' 1512*5

    3nd /iin /ac(ine *0*555

    ! a=is sot routin /ac(ine152!-*

    oc$ (oe processin /ac(ine 2!"555

     T'o (ead 'edin /ac(ine -*555

    CNC corner ceanin /ac(ine 0"02*5

    Porta4e sur)ace corner ceanintoo

    1*55

    a8in 4ead sa'2"!-*5

    Cap seain /ac(ine -0555

    Co/pressor !12*5

    #isceaneous toos +2*55

    TOTAL =.>?,0-

    #ACIN3RQ COSTIN "0-12*

    33CTRICA INSTAATIONS *-*20

    3RR3CTION CAR3S 2!!02

     TRANSPORT AND PAC3#3NT *-*2.0

    3ASIN 3P3NS3S!+5555

    TOTAL PLANT E@PENSES ++!-00

    SUPPLIERS O) PLANT 6 MACHINERIES

    Indira aencies:/ac(iner&: %iMa&a'ada.

    Sai c(iranMee%a enterprises:/ac(ine toos: %iMa&a'ada.

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    UP#C PRO)ILE SUPPLIERS

    3ncra)t India Pri%ate i/ited; Ne' De(i

    Pasopan 3nrs. ?India@ P%t. td.; Farida4ad

    aurisuta Buid o/e Pri%ate i/ited; Noida

    Pro,ne India Windo' Tec(noo& P%t td.; Vadodara

    Accura Po&tec( P%t. td.; A(/eda4ad

    A%tec( Windo' Soutions Pri%ate i/ited; Noida

    AMa& Industria Corporation td.; Ne' De(i

    RaM Industries; VasadPs Po&past P%t. td.; A'ar

    iteac( Patin Souction P%t. td.; uraon

     Qas( Po& td.; #u/4ai

    Saraei Arteriors td.; Coi/4atore

    United Trade in$s; C(ennai

    Aa$riti Industries; De(i

    RaMoo Bausano 3=trusion P%t. td.; RaM$ot

    RatnaM&oti 3=i/ P%t td; A(/eda4ad

    2LASS SUPPLIERS

    Saint o4ain india td

    Asa(i India ass i/ited

    indust(an Nationa ass 6 Industries i/ited.

    PRO#OT3RS PROFI3

    http://www.tradeindia.com/Seller-1422172-ENCRAFT-INDIA-PRIVATE-LIMITED/http://www.tradeindia.com/Seller-38738-PLASOPAN-ENGRS-INDIA-PVT-LTD-/http://www.tradeindia.com/Seller-6374266-Gaurisuta-Build-Home-Private-Limited/http://www.tradeindia.com/Seller-7213924-Profine-India-Window-Technology-Pvt-Ltd-/http://www.tradeindia.com/Seller-323407-ACCURA-POLYTECH-PVT-LTD-/http://www.tradeindia.com/Seller-8626110-Avtech-Window-Solutions-Private-Limited/http://www.tradeindia.com/Seller-3568767-AJAY-INDUSTRIAL-CORPORATION-LTD-/http://www.tradeindia.com/Seller-6163050-Raj-Industries/http://www.tradeindia.com/Seller-8663815-PS-Polyplast-Pvt-Ltd-/http://www.tradeindia.com/Seller-6340855-Hiteach-Plating-Soluction-Pvt-Ltd-/http://www.tradeindia.com/Seller-5402354-Yash-Poly-Ltd-/http://www.tradeindia.com/Seller-31329-SARAELGI-Arteriors-Ltd-/http://www.tradeindia.com/Seller-6116517-UNITED-TRADE-LINKS/http://www.tradeindia.com/Seller-6974990-AAKRITI-INDUSTRIES/http://www.tradeindia.com/Seller-7308881-Rajoo-Bausano-Extrusion-Pvt-Ltd-/http://www.tradeindia.com/Seller-6083825-RatnaJyoti-Exim-Pvt-Ltd/https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0CBwQFjAA&url=http%3A%2F%2Fwww.aisglass.com%2F&ei=25W0VIbPINaiugTs9ICYAQ&usg=AFQjCNGdESN6AotU2Tm1hx0kBOpNT_ccxghttps://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=7&cad=rja&uact=8&sqi=2&ved=0CEUQFjAG&url=http%3A%2F%2Fwww.hngil.com%2F&ei=BZa0VN7SCYuXuATAiYGwCw&usg=AFQjCNHN_C0lwJI0SMsNuhMdBqe3FNxYNAhttp://www.tradeindia.com/Seller-1422172-ENCRAFT-INDIA-PRIVATE-LIMITED/http://www.tradeindia.com/Seller-38738-PLASOPAN-ENGRS-INDIA-PVT-LTD-/http://www.tradeindia.com/Seller-6374266-Gaurisuta-Build-Home-Private-Limited/http://www.tradeindia.com/Seller-7213924-Profine-India-Window-Technology-Pvt-Ltd-/http://www.tradeindia.com/Seller-323407-ACCURA-POLYTECH-PVT-LTD-/http://www.tradeindia.com/Seller-8626110-Avtech-Window-Solutions-Private-Limited/http://www.tradeindia.com/Seller-3568767-AJAY-INDUSTRIAL-CORPORATION-LTD-/http://www.tradeindia.com/Seller-6163050-Raj-Industries/http://www.tradeindia.com/Seller-8663815-PS-Polyplast-Pvt-Ltd-/http://www.tradeindia.com/Seller-6340855-Hiteach-Plating-Soluction-Pvt-Ltd-/http://www.tradeindia.com/Seller-5402354-Yash-Poly-Ltd-/http://www.tradeindia.com/Seller-31329-SARAELGI-Arteriors-Ltd-/http://www.tradeindia.com/Seller-6116517-UNITED-TRADE-LINKS/http://www.tradeindia.com/Seller-6974990-AAKRITI-INDUSTRIES/http://www.tradeindia.com/Seller-7308881-Rajoo-Bausano-Extrusion-Pvt-Ltd-/http://www.tradeindia.com/Seller-6083825-RatnaJyoti-Exim-Pvt-Ltd/https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0CBwQFjAA&url=http%3A%2F%2Fwww.aisglass.com%2F&ei=25W0VIbPINaiugTs9ICYAQ&usg=AFQjCNGdESN6AotU2Tm1hx0kBOpNT_ccxghttps://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=7&cad=rja&uact=8&sqi=2&ved=0CEUQFjAG&url=http%3A%2F%2Fwww.hngil.com%2F&ei=BZa0VN7SCYuXuATAiYGwCw&usg=AFQjCNHN_C0lwJI0SMsNuhMdBqe3FNxYNA