urestone binder 10-05-11

STACKEDSTONE

4 ft x 8 ft

INTERIOR/EXTERIOR

2 ft x 4 ft &AVAILABLE IN:

HIGH QUALITY FAUX STONE PANELS

Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w. u r e s t o n e p a n e l s . c o m m

INTERLOCKING 4 ft x 8 ft PANELS

OUR URESTONE PANELS CAN BE USED FOR ANY COM-MERCIAL OR RESIDENTIAL APPLICATION.

Replications Unlimited offers the most realistic textures be-cause they are molded from real stone, brick, wood and a variety of other textures. Furthermore, our textures utilize deeper stones and are produced in larger panel sizes than our competition.

The URESTONE Panels can be used for any interior or exte-rior application ranging from displays, building exteriors, wine

cellars, out-door kitchens, residential, store and restaurant interiors and many other ap-plications.

PRODUCT OVERVIEW

URESTONE COMPOSITE SYSTEM

Our panels are produced with a unique composite that starts with a solid polyurethane plastic layer (which adds toughness and durability) followed with a closed molded layer of medium density polyurethane foam.

solid plastichardcoat surface

high density foam backing

W W W. U R E S T O N E PA N E L S . C O M 9200 Latty Avenue • Hazelwood, MO 63042

• Extremely realistic appearances.• Easy installation - No masonry skills needed • Cuts applied like plywood• Simple interlocking panels makes installation quick• Designed for interior or exterior applications• Panels are lighter than 1/2” plywood (32-40 lbs.)• Increase R Value• Unlike Wood—non deteriorating • Class 1 available• Outstanding weatherability

OUR BENEFITS

NEW - SYNTHETIC STONEBeautiful, Simple Installation, Durable

URESTONE Faux Stone Panels

• Extremely realistic appearance.

• Easy installation - No masonry skills needed

• Cuts and applies like plywood

• Interlocking panels allow for quick installation

• Designed for interior or exterior applications

• Panels are lighter than 1/2” plywood

• Provides additional R Value

• Outstanding weatherability

• Tough and durable surface

STA

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ED S

TON

ELE

DG

E ST

ON

EC

AST

LE S

TON

EB

RIC

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outside width: 96” inside width: 88 1/4” h: 48 1/4” weight: 37 lbs thickness : 1 1/4”

outside width: 95 1/2” inside width: 89 1/4” h: 48 1/2” weight: 40 lbs thickness: 1 3/4”

outside width: 96” inside width: 89 1/2” h: 48 3/8” weight: 32 lbs thickness: 1”

outside width: 97” inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””

DP 2450

DP 2455

DP 2460DESERT TAN SANDSTONE SLATE GRAY

SANDSTONE LIGHT GRAY

SANDSTONE * Actual colors may vary from photos and variation may exist between different batches.

Replications Unlimited offers the most realistic textures because they are molded from real stone, brick, wood and a variety of other textures. They can be used for any interior or exterior application ranging from displays, building exteriors, wine cellars, outdoor kitch-ens, store and restaurant interiors and many other applications. Our panels offer a cost effective alternative to real and artificial veneer stone products on an installed basis for both residential and commercial projects.

SLATE GRAY DESERT TAN CHARDONNAY FIELDSTONE

ADVANTAGES

Beautiful, Easy Installation, Durable

FIELDSTONE

4’ x 8’W

EATH

ERED

WO

OD

DP 2420outside width: 97” inside width: 84 1/2” h: 48 1/2” weight: 32 lbs thickness: 1”

NATURAL WHITEWASH

REDDP 2400

VISIT WWW.URESTONEPANELS.COM FOR MORE COLOR OPTIONS

RUSTIC GRAY

RUSTIC GRAY

AVA

ILA

BLE

TEX

UTR

ES

OUR URESTONE PANELS CAN BE USED FOR ANY COMMERCIAL OR RESIDENTIAL APPLICATION.

9200 Latty Avenue, Hazelwood, MO 63042 P: 314-524-2040 F:314-524-4040

WWW.REPLICATIONSUNLIMITED.COM

1. Apply Glue to back of panel.(optional for interior applications - not shown)

4. Make sure panels are pushed together tight.

2. Screw Panels into wall using appropriate fasteners.

3. Push interlocking keys together.

6. Caulk the seams with textured caulk.

5. Offset following rows by half a panel to keep from having a visible seam line.

Using our interlocking panels makes it easy to do large projects. Our panels can be cut with any carpentry tool and installs with a simple gluing, screwing and caulking process.

INSTALLATION INSTRUCTIONS

2 1/2” H x 2 1/2” D x 48 3/4” L

for more detailed instructions and info visit:PHOTO GALLERY

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9200 Latty Avenue • Hazelwood, MO • 63042 • P: 314-524-2040 • F: 314-524-4040 • www.urestonepanels.com

BEFORE

AFTER

URESTONE MATERIAL LIST

STONE RECEPTICLE TRIM

LEDGER

URESTONE CORNER

T1610

URESTONE PANEL

TEXTURED CAULKACC 1590

TOUCH UP PAINTACC 1594

PL ADHESIVEACC 1596

*visit www.urestonepanels.com for more detailed infomration on our accessory items

MATERIAL OVERVIEW

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4 43 5

TYPICAL MATERIALS RECOMMENDED FOR THE INSTALLATION OF THE URESTONE SYSTEM

1. 2 1/2” Screws - apply 24 per panel (colored deck screws)2. PL adhesive(optional on interior applications) - apply one 10 oz. Tube per panel3. Urestone panel4. Urestone corners5. Receptacle cover trim (Product #: ACC1565)6. Ledge Trim (Product #: T1610)7. Colored textured caulk - need one tube per two seams (Product #: ACC1590)8. Touch up paint (Product #: ACC1594)

*all accessory items can be purchased through us.

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Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w. u r e s t o n e p a n e l s . c o m

AVAILABLE COLORS

LEDGESTONE

Desert Tan

PRODUCT DETAILS

Rustic Gray Chardonney

Slate Gray

Thickness -1 3/4” Height: 48 /2”Weight: 40 lbsArea: 31 sq ft

48 1/2“

96 1/2”

89 1/4”

Width (Overall)

Width (Inside)

Ledgestone Panel PRODUCT SKU/COLORPRODUCT SKU/COLOR

Faux Stone Panels

DP2455-10 fieldstone DP2455-15 slate gray DP2455-35 desert tan DP2455-40 chardonney DP2455-55 rustic gray

Fieldstone

Note: Actual colors may vary from photos and variation may exist between different batches.

FEATURES

• Extremely realistic appearances.• Easy installation - No masonry skills needed• Cuts and applied like plywood• Simple interlocking panels makes installation quick• Designed for interior or exterior applications• Panels are lighter than 1/2” plywood (32-40 lbs.)• Added R Value• Unlike Wood—non deteriorating• Outstanding weatherability

48 1/2“

Ledgestone Corner PRODUCT SKU/COLOR

DP2455-10 fieldstone DP2455-15 slate gray DP2455-35 desert tan DP2455-40 chardonney DP2455-55 rustic gray

11 1/2”

14”

15”12”

13 1/2”

10 1/2”

9”

12”

Inside Outside

Inside width: 12” Outside width: 15” Height 48 1/2”Weight: 10 lbs Area: 7.3 sq ft

LEDGESTONE CONFIGURATIONS

LEDGESTONE PANEL WITH TWO CORNERS

48 1/2“

117”

Width (Overall)121 1/4”

TWO LEDGESTONE CORNERS

48 1/2“

Width (Overall)

Width (Inside) 25”

27”

ACCESORY ITEMS

PL ADHESIVERECEPTACLE

TRIM

STONE LEDGER

COLORED TEXTURED CAULK TOUCH UP PAINT

View our accessories flyer for more detailed information

Width (inside)


ACC 1590

ACC 1596

ACC 1594ACC 1565

ACC 1565

AVAILABLE COLORS

Desert Tan

PRODUCT DETAILS

Rustic Gray Fieldstone

Mountain Country

Thickness -1 3/4” Height: 48”Weight: 36 lbsArea: 31 sq ft

48“

96”

88”

Width (Overall)

Width (Inside)

Stackedstone Panel PRODUCT SKU/COLOR

DP2460-05 sandstone DP2460-10 fieldstone DP2460-15 slate gray DP2460-35 desert tan DP2460-55 rustic gray DP2460-65 mountain country

Stackedstone Corner PRODUCT SKU/COLOR

PRODUCT SKU/COLOR

Faux Stone Panels

Inside width: 9” Outside width: 13” hHeight 48”Weight: 9 lbsArea: 7.3 sq ft

Slate GraySandstone

DP2461-05 sandstone DP2461-10 fieldstone DP2461-15 slate gray DP2461-35 desert tan DP2461-55 rustic gray DP2461-65 mountain country

STACKEDSTONE


FEATURES


9”

13”

8”

12”

Inside Outside

48“


AVAILABLE COLORS PRODUCT DETAILS

Red Sandstone

48“

96 1/2”

88”

Width (Overall)

Width (Inside)

Brick Panel PRODUCT SKU/COLOR

DP2400-005 sandstone DP2400-070 red DP2400-075 cape cod

PRODUCT SKU/COLOR

Synthetic Stone Panels


FEATURES


Synthetic Stone PanelsBRICK


Thickness -1 1/2” Height: 48”Weight: 32 lbsArea: 31 sq ft

Cape Cod

AVAILABLE COLORS

TRIM ACCESSORIES

PRODUCT DETAILS

Kahki

Tan

48 1/2” x 3” x 3”Ledger PRODUCT SKU/COLOR

T1610- kahkiT1610- grayT1610 - Tan

PRODUCT SKU/COLOR

36”

Door Molding PRODUCT SKU/COLOR

T1612- kahkiT1612- grayT1612 - Tan

PRODUCT SKU/COLOR

48 1/2”

T1610

T1612

PRODUCT SKU/COLORT1614- kahkiT1614- grayT1614 - Tan

PRODUCT SKU/COLOR

T1614

Gray

COLOR COMBOS

36” x 5” x 2”

Door Molding Corner Set Left: 18 3/8” x 5” x 2” Right: 18 3/8” x 5” x 2”


18 3/8” 18 3/8”

OTHER ITEMS

TEXTURED CAULKACC 1590

TOUCH UP PAINT

PL ADHESIVE

Slate Gray/Gray Desert Tan/Gray Desert Tan/Tan

Desert Tan/Kahki Sandstone/Kahki Sandstone/Tan

ACC 1596

Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • www.urestonepanels.com

ACC 1594

ACC 1565

ACC1565 - grayACC1565 - taupe

PRODUCT SKU/COLORPRODUCT SKU/COLORElectrical Box Recepticle

6” x 8” Stone Light Recepticle

8” x 10” ACC1567 - grayACC1567 - taupe

ACC 1567

TEST TEST METHOD RESULTSStructural Polyurethane

Surface LayerPolyurethane Foam Layer

Weather Resistance ASTM G 52/QUV (4000HRS) no cracking or chalking N/A

ASTM D 14353 years 45 degree fence

no cracking or chalking N/A

ASTM D DSET Testing no cracking or chalking N/A

Water Resisitance ASTM D 2247 (One Year) no deteriorating affects, such as cracking, chalking or delamination

N/A

Humidity Cycling ASTM D 2247 (90 Days) Passes Passes

Freeze/Thaw Cycling 10 Cycles - water soak/freezer/oven ASTM D 2243

Passes Passes

Salt Spray ASTM B 117 (1000 hrs) Passes Passes

Low Temperature Resistance -40 Degree oF ASTM D 2370

Passes Passes

High Temperature Resistance ASTM D 573 Continuous 200 oF Passes Passes

Intermediate 250 oF Passes Passes

Tensile Strength ASTM D 412 3500 - 4500 PSI N/A

Elongation ASTM D 412 25% - 60% N/A

Flural Modulus ASTM D 790 150,000 PSI N/A

Flural Strength ASTM D 590 7600 PSI N/A

Coefficient of Thermal Expansion

ASTM D 955 0.8 - 1.4 x 10-4 in/in F N/A

PHYSICAL TESTING DATA


INSIDE/OUTSIDE CORNER TRANSITION

WALL CAP TERMINATION

WATERPROOFINGOSB / PLYWOOD

CAULK CORNER

URESTONE

LEDGE TRIM

CAULK JOINT

SCREW

CLADDING TRANSITION WINDOW SILL


SCREW

URESTONE

LEDGE TRIM

CLADDING


SCREW

URESTONE

LEDGE TRIM


URESTONE

After the OSB sheathing and moisture barrier (Tyvek or similar house wrap) is applied ensure the transition point is flashed. Sim-ply apply Urestone panels beginning at the grade and installing vertical. Simply trim excess, to allow for the ledge stone. Apply with screws and as an option: use texture caulking and paint touch up kit to apply finishing touches.

Assure flashing is attached properly and trim the ledger for proper fit. Adhere with screws (toe-nalied).

The same simple 3 step process, and then apply caulking to the corner where the panels overlap. Option: a reverse miter may be cut to ensure a tighter fit – use glue on the miter cut and caulking to finish the seam.

ARCHITECTURAL SEPECIFICATIONS

SCREW

WALL CAP TRIM

FLASHING

FLASHING

Add wall cap trim when termindated panel at the top of parepet wall.

WINDOW HEAD WINDOW JAM

URESTONE

SCREWWATERPROOFINGOSB / PLYWOOD

OUTSIDE CORNER - OPTION 1 OUTSIDE CORNER - OPTION 2


CAULK CORNER

URESTONE

CAULK JOINT

SCREWWATERPROOFINGOSB / PLYWOOD

URESTONECORNER

CAULK JOINT

URESTONE

SCREW

CAULK JOINTCAULK JOINT

LEDGE TRIMURESTONE

SCREW

WATERPROOFING

OSB / PLYWOOD

Note: Apply the corner section to the substrate (OSB, moisture barrier) using screws and simply butt the panels against the cor-ner section as tightly as possible and adhere with screws.

Note: Using the Urestone panel’s, simply cut a miter and then use glue the miter cuts together to desired angle. Adhere the panels with screws to the substrate. Use the color matching caulk to fin-ish the miter for a more finished appearance.

Apply flashing normally to the substrate then trim the ledger to fit the widow and adhere with screws. Continue the run of panels trimming for proper alignment.


Looking down on the ledge stone – notice how the ledge stone is notched out to slide into the sill for proper fit. After the ledge is positioned in place, adhere with screws and then continue the horizontal run of the panels trimming if needed for proper fit. Ensure that the panels fit very tightly against the ledge stone. Adhere the panels with screws and use the texture caulking and touch up paint kit if needed for the finished look.

LEDGE TRIM

optional: FLASHING

PRODUCT COMPARISON

We would like to introduce URESTONE – a series of large 4’ x 8’ faux stone textured panels that perfectly interlock allowing for quick instal-lation. URESTONE has outstanding weatherability, a realistic appearance and has a tough and durable surface. Below we have provided some comparison of the URESTONE to Real Stone and some other faux stone products.


FEATURES URESTONE PANELS OUR ADVANTAGECOMPETITIVE FAUX PANELS

CULTURED OR NATURAL STONE

Surface Toughness Our hard coat layer addstoughness and durabilityEXCELLENT FAIR EXCELLENT

Texture Depth

Material Type

Size

1-2” 3/4”-1”

“Dual Composite” solid urethane layer with8 lb. density foam

12 lb. density foam Cement or RealWe take an extra step to spray a non foam plastic layer prior to the closed molded foam process

4 ft. x 8 ft. 2 ft. x 4 ft. all individual stones vary in size.

Color Quality

PROJECT & COST COMPARISONSWhen deciding to install stone veneer on a project is best to have all the information available for comparison. Listed below are the associ-ated installation times and materials needed for installing these different type of veneer panels. These estimates are based on doing a 20 ft. x 8 ft. (160 sq. ft.) wall.

Pieces 5 panels 20 panels ~1280 individual stones

Total Weight ~192 LBS ~160 LBS 2080 - 3200 LBS

Transportation Method standard pickup truck standard pickup truck or SUV heavy duty truck

Installation Time 2-3 hours 4-5 hours 30-40 hours

Color Retention

Insulation Value

Weight Per Sq. Ft. ~1.25 LBS ~1.0 LBS ~13-20 LBS

NONE

EXCELLENT FAIR-GOOD EXCELLENT

We use a three step coloringprocess which provides excel-lent weatherability. Also, a polyurethane clear coat option is available

1-2”

Our multi-step coloring process creates a beautiful and incred-ibly realistic finished product

EXCELLENT FAIR-GOOD EXCELLENT

EXCELLENT GOOD-EXCELLENT

$0 with two home-owner team or $180 for professional installation

$0 with two home-owner team or $288 for professional installation

average labor cost of $8/ sq ft. = $1280

Installation Cost

Materials Needed 5 x adhesive3 x colored caulkdeck screws

Larger panels means faster installation and fewer seams.

5 x adhesive6 x colored caulkdeck screws

7 sheets of 3’x 8’ metal mesh10 x 80 lb. bags of cement scratch coat 35 x 60# bag of mortar

Ours has even better R value due to the lower density foam

URESTONE PANELS COMPETITIVE FAUX PAN- CULTURED OR NATURAL STONE

Significantly lower weight than using real or cultured stone

Deeper detail for extra durabil-ity and insulation

FAQ & HELPFUL SALES TIPSQ. What is this product made of?A. URESTONE products are manufactured utilizing a “Dual Layer Composite” system comprised of a high impact resistant layer followed by a medium density polyurethane foam.

Q. Is this product durable?A. Yes, URESTONE is manufactured utilizing the dual layered technology that results in a hard solid surface that is durable and damage resistant even from a “weed-eater” or other types of normal landscaping tools.

Q. Is this product moisture resistant? A. Yes, Polyurethane is a closed cell product and will not allow moisture to penetrate the panel even after the panel is cut for a perfect fit.Q. Can I install this product myself?A. Yes, anyone can handle these light weight panels. Utilizing standard carpenter tools just a few easy to use tools such as: a cord-less drill (screwdriver), a circular saw (skill saw) with a wood blade (fine tooth is suggested), a caulking gun, and safety glasses. (For detailed installation instructions see the Technical Section of this binder or visit our website: www.urestonepanels.com Q. Is this product considered green?A. Yes, the US Building Council has determined that our processes are producing a “green” product.

Q. Are these panels fire rated?A. Our products are available in a standard version and a Fire-Retardant version. The Fire-Retardant version would take longer to ship. Our standard products can be installed around a fireplace with proper set back and non-synthetic trim. See the installation instructions contained in Technical Information section of this binder or visit our website www.urestonepanels.com for further installation instructions. Q. How long will it take me to receive my products?A. Urestone Panels are manufactured in St. Louis, MO and most orders can be fulfilled within 7 – 10 business days. However, larger projects and custom products will extend the lead times. Please check with your local Distributor or Replications Unlimited for ETA’s on these types of orders. Q. How many different sizes do the Urestone Panels come in?A. URESTONE is produced in two (2) different sizes. Our largest panel is 4’ x 8’ (the largest panel in the industry) and we produce a smaller panel that is 2’ x 4’. Which panel size is best for your project depends on the square foot size of the project, which panel fits the project configuration and shipping method. All of the panel sizes can be viewed online at www.urestonepanels.com Q. How many styles & colors are available in the Urestone panels? A. Currently there are three (4) main styles of stone panels: 1) Ledge Stone; 2) Stacked Stone; 3) Castle Stone; 4)Brick Also available is split-faced concrete pattern, and a barn wood lap siding pattern. There are currently six (6) different colors available in the stone, to view online, visit our website: www.urestonepanels.com . New patterns and sizes are in the works. Q. Does Urestone Panels come with a warranty?A. Yes, the URESTONE Panels do have a five (5) year limited. The warranty and other information can be viewed online at www.urestonepanels.com Q. Can I request samples to ensure that I am satisfied with the color and style?A. Yes, you can acquire samples by contacting us online at www.urestonepanels.com Q. How much do these panels weigh?A. The panels are light weight and easy to handle. Polyurethane panels typically weigh approximately 1 - 1.5 lb. per square foot depending on style. Therefore, our 4’ x 8’ panels weigh approximately 32-40 lbs. while our smaller 2’ x 4’ panels weigh approximately 8 - 10 lbs.

OVERVIEWUrestone panels are manufactured using the highest quality polyurethane foam products that when manufactured under strict guide-lines and procedures produce a truly unique product that is both aesthetically beautiful and durable.

Q. Can Urestone Panels be used for exterior projects and applications?A. Yes, URESTONE Panels are perfect for exterior applications. Unlike competitive synthetic stone system, the dual layer technol-ogy provides good impact resistance to the surface and the panels resistant to damage by weed trimmers. Also the coloring system is designed for long term appearance. Urestone is perfect for wainscot, accent walls, or even entire home coverage. And with the R value of R4-5, your home will be insulated even better! Q. Is it necessary to use the caulk?A. No it’s not necessary but it is recommended especially for exterior application. The joint seams, and the screw heads will totally disappear by using the caulking. Plus if you trim the panel to fit, it is makes a nice termination into the trim. Caulking will provide the authentic look of stone work and seals the seams from water intrusion.

Q. Can Urestone Panels be used for interior projects and applications?A. Yes, they are perfect for a fireplace surround, backsplash in the kitchen, wet bar wrap, wine cellar, accent walls, etc… These panels are truly versatile enough to be use on countless surfaces and projects.

Q. Do the URESTONE Panels have accessories? A. Yes, Urestone has ledgers (or cap stones), corner quoins, outlet covers, electrical & water covers, and window & door trim. Urestone also has caulking and paint touch up kits to really complete a project.

Q. Where can URESTONE Panels be purchased? A. Go online at www.urestonepanles.com and click on the where to purchase link: then enter the information (zip code) for your area and determine the closest dealer distributor in your market.

Q. Are there any special tools or skill required?A. No, simple woodworking tools are required. Only a cordless drill, jigsaw, circular saw or hand saw, rubber mallet is needed. Any-one even with minimum skills can easily install these panels. Visit www.urestonepanels.com for details instructions and an installation video.

Q. Can URESTONE Panels be repaired if damaged?A. Urestone Panels are finished with an extremely hard coat (the hardest in the industry); however, if they are damaged, yes they can be repaired simply by ordering some textured caulk and our touch up paint kit.


PHOTO GALLERY

urestone binder 10-05-11

Documents

replications

exterior application

exterior applications

outstanding

textured caulk

installation

ledge stone

caulk joint