us: schulman — plastics colorants

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to 30,000 tonnes/y of TiO 2 pigment at its Thann plant in eastern France. Waste acid neutralisation had been carried out for many years at the Thann sulfate-route TiO 2 pigment plant site, even before Millennium Chemicals took over running the operation. However, the 140,000 tonnes/y of solid crude gypsum produced by acid neutralisation was simply dumped at an approval landfill site. Millennium has now completed a programme to convert the crude gypsum waste into a marketable white gypsum product. Onwards from the beginning of 2003, the company has been selling 50,000 tonnes/y of this white gypsum to cement and building plaster manufacturers. Meanwhile, it continues to generate about 90,000 tonnes/y of red gypsum at Thann: this material is currently being used for “landscaping” at the company’s waste disposal site in Ochsenfeld. Millennium is investing 50 M for landscaping and protection of the water table at Ochsenfeld. When the company ceases landscaping at Ochsenfeld in 2008, it will be obliged to find new outlets for marketing or disposing of the red gypsum. Chimie Hebdo, 24 Mar 2003, (207), 6 & 28 Apr 2003, (211), 6 (in French) Italy: Solvay – calcium carbonate Angera de Stà Generale Magnesia (SGM, part of the Solvay group) produces magnesium chemicals and by-product calcium carbonate at Rosignano. Carbonate production is due to be increased from the current level of 30,000 tonnes/y to 37,000 tonnes/y. Siemens was recently awarded a contract worth 8 M over five years to carry out scheduled maintenance of the Rosignano plant. Chemische Rundschau, 11 Mar 2003, 56 (5), 6 (in German) Russia: Petrozavodsk – schungite, as a source of natural carbon black SC Carbon Shungite (of Petrozavodsk on the Karelian peninsula) is the only company in the world commercially exploiting schungite rock deposits. Schungite is essentially a petrified form of petroleum, in which the carbon is amorphous (ie non- crystalline), extremely active in oxidation-reduction processes and chemically stable in aggressive oxygen-free media. Schungite has sorptive catalytic properties. It can be seen as a source of “natural carbon black” and it is used in a variety of applications, often as a substitute for carbon black in rubber and plastic. Khimiya i Rynok, Feb 2003, (26), 36-38 (in Russian) Russia: Yaroslavl – carbon black The Yaroslavl Carbon Black Works currently exports more than 60% of its output to companies such as Goodyear and Continental. In order to cater for increasing demand, carbon black output here is to be raised from 155,000 tonnes/y to 200,000 tonnes/y by 2005. European Chemical News, 21 Apr 2003, 78 (2049) Singapore: Silberline – inorganic pigments Silberline Manufacturing Co plans to establish a new inorganic pigments plant in Singapore by the end of 2003. The company already operates a pigment plant at Leven in Scotland and two similar facilities in the US, one in Pennsylvania, one in Indiana. APCJ, Asia Pacific Coatings Journal, Apr 2003, 16 (2), 10 Switzerland: Ciba – DPP Ciba Specialty Chemicals has announced plans to invest SFR 18 M to install a new line for the production of diketo-pyrrolo-pyrrole (DPP) at its Monthey complex. DPP is a high- performance organic pigment, developed by Ciba during the 1990s. DPP is widely used in automotive and industrial paints, inks and electronics. The new line should be completed during 2004. Chimie Hebdo, 14 Apr 2003, (210), 4 (in French) US: Ampacet – plastics masterbatch Ampacet Corp has recently completed a $10 M expansion at its custom colour masterbatch production facility at Heath, OH. The floor area of the plant was doubled to 80,000 sq ft. As part of the project, the company installed a tri-layer blow moulding machine to help bottle colour development projects. It also installed twin-screw extruders to expand its custom colour production capability. Ampacet can now guarantee faster delivery of small lot colour masterbatches (2000-10,000 pounds) and it can speed up colour matching to three days or less. Ampacet’s global sales were around $500 M last year – similar to the level achieved in 2001. Sales volume increased by 2%, but this was offset by lower average prices. Plastics Additives and Compounding, Mar-Apr 2003, 5 (2), 8 & Plastics News, 25 Feb 2003, (Website: http://www.plasticsnews.com) US: Schulman – plastics colorants A Schulman Inc has announced the closure of its dispersions plant at Orange, TX. The plant currently produces about 30,000 tonnes/y of black colour concentrates based on thermoplastic olefins, mainly destined for sale to the US automotive industry. There are 68 employees at Orange. The closure will be completed before the end of August 2003 and Schulman anticipates taking charges of $6-8 M in its accounts for the second half of the financial year, ending August 2003. The move should result in annual savings of $5 M onwards from next year. As a result of the closure, Schulman’s North American capacity will be reduced by 12% – from 225,000 tonnes/y to 195,000 tonnes/y. The company has stated that it will shift manufacturing of products currently made at Orange to other facilities in North America, wherever possible. This will improve overall capacity utilisation and cost efficiency generally. Schulman’s business has been seriously affected by higher resin prices, continuing competitive pressure and weak demand for value- added engineered products throughout North America. As well as announcing the closure of the Orange plant, Schulman has cut back on manpower at its Bellevue, OH plant: 11 job redundancies have been declared there. General inventory levels are to be reduced by 15%, with a view to making annual savings of $6-7 M. Meanwhile, the company is going ahead with its $3.5 M expansion programme for the San Luis Potosi plant in Mexico. (See also MAY 2003 5 FOCUS ON PIGMENTS

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Page 1: US: Schulman — plastics colorants

to 30,000 tonnes/y of TiO2 pigment atits Thann plant in eastern France.Waste acid neutralisation had beencarried out for many years at theThann sulfate-route TiO2 pigmentplant site, even before MillenniumChemicals took over running theoperation. However, the 140,000tonnes/y of solid crude gypsumproduced by acid neutralisation wassimply dumped at an approval landfillsite. Millennium has now completed aprogramme to convert the crudegypsum waste into a marketable whitegypsum product. Onwards from thebeginning of 2003, the company hasbeen selling 50,000 tonnes/y of thiswhite gypsum to cement and buildingplaster manufacturers. Meanwhile, itcontinues to generate about 90,000tonnes/y of red gypsum at Thann: thismaterial is currently being used for“landscaping” at the company’s wastedisposal site in Ochsenfeld.Millennium is investing €50 M forlandscaping and protection of thewater table at Ochsenfeld. When thecompany ceases landscaping atOchsenfeld in 2008, it will be obligedto find new outlets for marketing ordisposing of the red gypsum.

Chimie Hebdo, 24 Mar 2003, (207), 6 & 28 Apr 2003,(211), 6 (in French)

Italy: Solvay – calcium carbonate

Angera de Stà Generale Magnesia(SGM, part of the Solvay group)produces magnesium chemicals andby-product calcium carbonate atRosignano. Carbonate production isdue to be increased from the currentlevel of 30,000 tonnes/y to 37,000tonnes/y. Siemens was recentlyawarded a contract worth €8 M overfive years to carry out scheduledmaintenance of the Rosignano plant.

Chemische Rundschau, 11 Mar 2003, 56 (5), 6 (inGerman)

Russia: Petrozavodsk – schungite, as asource of natural carbon black

SC Carbon Shungite (of Petrozavodskon the Karelian peninsula) is the onlycompany in the world commerciallyexploiting schungite rock deposits.Schungite is essentially a petrifiedform of petroleum, in which thecarbon is amorphous (ie non-crystalline), extremely active inoxidation-reduction processes and

chemically stable in aggressiveoxygen-free media. Schungite hassorptive catalytic properties. It can beseen as a source of “natural carbonblack” and it is used in a variety ofapplications, often as a substitute forcarbon black in rubber and plastic.

Khimiya i Rynok, Feb 2003, (26), 36-38 (in Russian)

Russia: Yaroslavl – carbon black

The Yaroslavl Carbon Black Workscurrently exports more than 60% of itsoutput to companies such as Goodyearand Continental. In order to cater forincreasing demand, carbon blackoutput here is to be raised from155,000 tonnes/y to 200,000 tonnes/yby 2005.

European Chemical News, 21 Apr 2003, 78 (2049)

Singapore: Silberline – inorganicpigments

Silberline Manufacturing Co plans toestablish a new inorganic pigmentsplant in Singapore by the end of 2003.The company already operates apigment plant at Leven in Scotlandand two similar facilities in the US,one in Pennsylvania, one in Indiana.

APCJ, Asia Pacific Coatings Journal, Apr 2003, 16 (2),10

Switzerland: Ciba – DPP

Ciba Specialty Chemicals hasannounced plans to invest SFR 18 Mto install a new line for the productionof diketo-pyrrolo-pyrrole (DPP) at itsMonthey complex. DPP is a high-performance organic pigment,developed by Ciba during the 1990s.DPP is widely used in automotive andindustrial paints, inks and electronics.The new line should be completedduring 2004.

Chimie Hebdo, 14 Apr 2003, (210), 4 (in French)

US: Ampacet – plastics masterbatch

Ampacet Corp has recently completeda $10 M expansion at its customcolour masterbatch production facilityat Heath, OH. The floor area of theplant was doubled to 80,000 sq ft.

As part of the project, the companyinstalled a tri-layer blow mouldingmachine to help bottle colour

development projects. It also installedtwin-screw extruders to expand itscustom colour production capability.Ampacet can now guarantee fasterdelivery of small lot colourmasterbatches (2000-10,000 pounds)and it can speed up colour matchingto three days or less.

Ampacet’s global sales werearound $500 M last year – similar tothe level achieved in 2001. Salesvolume increased by 2%, but this wasoffset by lower average prices.

Plastics Additives and Compounding, Mar-Apr 2003, 5(2), 8 & Plastics News, 25 Feb 2003, (Website:http://www.plasticsnews.com)

US: Schulman – plastics colorants

A Schulman Inc has announced theclosure of its dispersions plant atOrange, TX. The plant currentlyproduces about 30,000 tonnes/y ofblack colour concentrates based onthermoplastic olefins, mainly destinedfor sale to the US automotive industry.There are 68 employees at Orange.The closure will be completed beforethe end of August 2003 andSchulman anticipates taking chargesof $6-8 M in its accounts for thesecond half of the financial year,ending August 2003. The moveshould result in annual savings of $5M onwards from next year.

As a result of the closure,Schulman’s North American capacitywill be reduced by 12% – from225,000 tonnes/y to 195,000 tonnes/y.The company has stated that it willshift manufacturing of productscurrently made at Orange to otherfacilities in North America, whereverpossible. This will improve overallcapacity utilisation and cost efficiencygenerally. Schulman’s business hasbeen seriously affected by higherresin prices, continuing competitivepressure and weak demand for value-added engineered productsthroughout North America.

As well as announcing the closureof the Orange plant, Schulman hascut back on manpower at its Bellevue,OH plant: 11 job redundancies havebeen declared there. Generalinventory levels are to be reduced by15%, with a view to making annualsavings of $6-7 M. Meanwhile, thecompany is going ahead with its $3.5M expansion programme for the SanLuis Potosi plant in Mexico. (See also

MAY 2003 5

F O C U S O N P I G M E N T S

Page 2: US: Schulman — plastics colorants

‘Focus on Pigments’, Mar 2003, 5).Schulman remains the third largestcompany in the North Americanplastics compounding sector.

Press release from: A Schulman Inc, 3550 WestMarket Street, Akron, OH 44333, USA. Website:http://www.aschulman.com (8 Apr 2003) & PlasticsNews, 8 Apr 2003 (Website:http://www.plasticsnews.com)

COMPANIESBritish Vita acquires Synco

Effective 1 April 2003, British Vita plcpaid $2.1 M cash to acquire Syncofrom Cognis (formerly Henkel). Syncomakes colour and additive plasticmasterbatches at Campo Bisenzio(near Prato, Italy). It has 28employees and last year recordedsales of €6 M. All the employees willbe retained and the company’s namewill be changed to VTC Synco Srl.

Plastics News, 10 Apr 2003 (Website:http://www.plasticsnews.com) & European ChemicalNews, 7 Apr 2003, 78 (2047), 6

Cary to sell for Moly-White

Moly-White Pigments (of Cleveland,OH) has appointed The Cary Co ofAddison, IL, as exclusive distributor ofits Moly-White corrosion inhibitors innorthern Illinois, Wisconsin,Minnesota, western Michigan, Iowaand northern Indiana.

Paint & Coatings Industry (PCI), Mar 2003, 19 (3), 20

Colour Chem to increase itsshareholding in Vanavil

Colour Chem, which is majoritycontrolled by Clariant, has launchedan open-market offer to buy up to986,000 shares in Vanavil Dyes &Chemicals at Rup 45.90 per share. Iffully successful, this would raiseColour Chem’s stake in Vanavil from56% to 86%. Vanavil manufacturesphthalocyanine and other organicpigments at Cuddalore (Tamil Nadu).

The Hindu, 25 Apr 2003, 126 (98), 17

DyStar on the block

Deutsche Bank has been set the taskof finding a buyer for the DyStartextile colorants business, currentlyowned 35% by Aventis, 35% by Bayer

and 30% by BASF. A purchase priceof €400-450 M has been suggested,which would including taking overDyStar’s outstanding debts.Negotiations are underway with sixdifferent investment groups.

Chimie Hebdo, 28 Apr 2003, (211), 11 (in French)

Synalloy & Rite Industries merge theirtextile colorants businesses

Synalloy and Rite Industries haveagreed to combine their businesses intextile colorants, creating a 50:50 jointventure company, which will initiallygenerate an annual sales revenue inexcess of $25 M. The joint venture –to be known as Blackman Uhler LLC– will take over manufacturing atSynalloy’s Spartanburg, NC plant.Both Synalloy and Rite Industriesbelieve the merger will reduceoperating costs and overheads.Meanwhile, Synalloy will continue tooperate its Blackman Uhler Divisionas a producer of speciality chemicalsand pigments. Rite Industries willcontinue to operate its paper,speciality and northern textilebusiness from the Clifton, NJ facility.

Chemical and Engineering News, 28 Apr 2003, 81(16), 13 & Press release from: Synalloy Corp, 2155West Croft Circle, Spartanburg, SC 29302, USA.Website: http://www.synalloy.com (23 Apr 2003)

Tartan Colour to sell for MD-Both &Wolstenholme

Tartan Colour & Chemical (ofMissisauga, ON) has been appointedby MD-Both Industries andWolstenholme International as theCanadian sales agent for their water-based and oil-based carbon blackdispersions, metallic pigments andmetallic inks.

Paint & Coatings Industry (PCI), Mar 2003, 19 (3), 20

TECHNOLOGYCabot’s carbon blacks for plastic filmsand electric power cables

Cabot Corp has introduced a new lineof carbon black pigments forpolyolefin films – Black Pearls 3030,4040 and 4060. These products havebeen particularly formulated to deliveruseful properties in terms of opacity,

weathering, film smoothness anddispersal, all of which are importantfactors in making plastic filmmasterbatches. Black Pearls 3030 aresuitable for use in photographic andsurface protection films due to theirgood dispersability and filmsmoothness. Black Pearls 4040 aredesigned to meet agricultural filmrequirements, with their good opacityand weathering properties. BlackPearls 4060 offer very high opacityand they are best suited for use inagricultural films that need highweathering performance and a longservice life.

The addition of Vulcan XC305 andVulcan XC605 to Cabot’s range ofconductive carbon blacks was notedin ‘Focus on Pigments’, Nov 2002, 6.Now the company has added twomore products to the range, designedfor incorporation into semiconductiveplastic compounds used in themanufacture of electric power cables.With Vulcan XC200 and Vulcan XC500,compound formulators are able tomeet all key performance criteria forfully bonded or strippable shields. Thetwo grades offer conductivity,strippability, surface smoothness,ionic purity and chemical purity.

Modern Plastics International, Mar 2003, 33 (3), 74 &High Performance Plastics, Apr 2003, 2

CasChem’s additive for enhancingsubstantivity in colour cosmetics

CasChem Inc (of Bayonne, NJ, asubsidiary of Rutherford ChemicalsInc) has launched Stantiv OMA-1 foruse in sunscreens, lipsticks andcolour cosmetics. The product is a“substantivity enhancer”, designed tomake pigmented cosmetics morewater-resistant and more resistant tomechanical removal. Stantiv OMA-1 islight in colour and has low viscosity,bland taste and minimal odour.

HAPPI, Household & Personal Products Industry, Mar2003, 40 (3), 123

Ciba’s new green pigment

Among the products on display for thefirst time at the European CoatingsShow (Nuremberg, April 2003) wasCiba’s Irgazin Green 2180. Thispigment has high tinting strength,outstanding weatherfastness, verygood bleed resistance, very good flowand excellent chemical resistance.

6 MAY 2003

F O C U S O N P I G M E N T S