user interface cnc coordinate riveting machine rnc 181-331 …...operation user interface cnc...

BalTec Maschinenbau AG

Obermattstrasse 65 CH - 8330 Pfäffikon ZH Phone: +41 (0)44 953 13 33 Fax: +41 (0)44 953 13 44 [email protected] http:\\www.baltec.com

803980.004/ENG

INSTRUCTIONS FOR USE

User interface CNC coordinate riveting machine

RNC 181-331 HPP

from Program-Version 3.0.1.15

803980.004/ENG

Introduction User interface CNC coordinate riveting machine RNC 181-331 HPP

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User interface CNC coordinate riveting machine RNC 181-331 HPP Introduction

803980.004/ENG 3

Contents

1 Introduction ............................................................................................................... 5

2 Operation ................................................................................................................... 6

2.1 Switching on the machine ................................................................................................................... 6

2.2 Switching off the machine. .................................................................................................................. 6

2.3 Main menu........................................................................................................................................... 7 2.3.1 Title bar .......................................................................................................................................... 7 2.3.2 Machine status displays ................................................................................................................. 8 2.3.3 Table type 1 -> Turntable displays ................................................................................................. 8 2.3.4 Table type 2 -> Feed from the front with 1-4 clamping positions ................................................... 8 2.3.5 X/Y position .................................................................................................................................... 9 2.3.6 Main menu keys ........................................................................................................................... 10

2.4 Cycle ................................................................................................................................................. 11 2.4.1 Table type 1 ................................................................................................................................. 11 2.4.2 Table type 2 ................................................................................................................................. 12 2.4.3 Cycle keys .................................................................................................................................... 13 2.4.4 Cycle keys .................................................................................................................................... 14 2.4.5 Cycle mode with single step ........................................................................................................ 14 2.4.6 Symbols on the clamping station ................................................................................................. 15 2.4.7 Stopwatch display ........................................................................................................................ 16 2.4.8 Clamping information page: Cycle ............................................................................................... 17 2.4.9 NA-Offset ..................................................................................................................................... 19 2.4.10 Program piece counter ................................................................................................................. 20 2.4.11 Monitoring of faulty parts on the clamping station ....................................................................... 21 2.4.12 Barcode scanner .......................................................................................................................... 22

2.5 Turntable settings .............................................................................................................................. 23 2.5.1 Clamping information page: Settings ........................................................................................... 25 2.5.2 Program selection, Settings ......................................................................................................... 26 2.5.3 Settings of the program piece counter ......................................................................................... 27

2.6 Programming ..................................................................................................................................... 28 2.6.1 Program number .......................................................................................................................... 29 2.6.2 Block number ............................................................................................................................... 29 2.6.1 Article number / Article name ....................................................................................................... 29 2.6.2 Logger path .................................................................................................................................. 29 2.6.3 Programming keys ....................................................................................................................... 30 2.6.4 End functions for the program ...................................................................................................... 31 2.6.5 Functions per block number ......................................................................................................... 32 2.6.5.1 Customer function riveting oiling (option) ............................................................................... 33 2.6.6 Riveting modes ............................................................................................................................ 34 2.6.7 Riveting mode S ........................................................................................................................... 35 2.6.8 Riveting mode T ........................................................................................................................... 36 2.6.9 Riveting mode F ........................................................................................................................... 39 2.6.10 Riveting mode E ........................................................................................................................... 40 2.6.11 Riveting mode N ........................................................................................................................... 41 2.6.12 Riveting mode H ........................................................................................................................... 42 2.6.13 Creation of riveting program with projection measurement (riveting modes S2, T5) .................. 43 2.6.14 Creation of riveting program (riveting mode H) ............................................................................ 43 2.6.15 Touch probe offset correction ...................................................................................................... 44 2.6.16 Creation of riveting program with external NA detection ............................................................. 45 2.6.17 Manual trigger TR ........................................................................................................................ 45 2.6.18 Analog value AN for pressure selection ....................................................................................... 45 2.6.19 Form factor FF ............................................................................................................................. 46 2.6.20 Copying and deleting of programs ............................................................................................... 47 2.6.21 Copying and deleting of program blocks...................................................................................... 48 2.6.22 Copying multiple clamping data ................................................................................................... 49

2.7 Setup ................................................................................................................................................. 50

Introduction User interface CNC coordinate riveting machine RNC 181-331 HPP

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2.7.1 Language selection ..................................................................................................................... 51 2.7.2 Setup of machine parameters ..................................................................................................... 52 2.7.3 Load bar code file (option) .......................................................................................................... 53 2.7.4 Counters reset ............................................................................................................................. 55

2.8 Info / Alarm ....................................................................................................................................... 56 2.8.1 Error message history ................................................................................................................. 58 2.8.2 Diagnosis screen ......................................................................................................................... 59 2.8.3 Riveting curve display ................................................................................................................. 60

2.9 Input dialogs ..................................................................................................................................... 61 2.9.1 Alphabetic input dialog ................................................................................................................ 61 2.9.2 Numerical input dialog ................................................................................................................. 62 2.9.3 Password input dialog ................................................................................................................. 62 2.9.4 Keys in input dialogs ................................................................................................................... 63 2.9.5 Prompt dialog .............................................................................................................................. 64 2.9.5.1 Prompts and their answers .....................................................................................................65

3 Appendix ................................................................................................................. 66

3.1 Machine parameters setup list from SW version 3.0.1.15 ............................................................... 66

3.2 Description of error messages ......................................................................................................... 76

3.3 Information mode ............................................................................................................................. 81

4 Index ........................................................................................................................ 82

User interface CNC coordinate riveting machine RNC 181-331 HPP Introduction

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1 Introduction

We are certain that the riveting machine will meet your high standards as to reliability and performance and we would like to thank you for making this choice.

Application area of these operating instructions

These operating instructions describe the user interface of the touch screen on the riveting machine RNC.

Please also refer to the operating instructions for the riveting unit and for any installed components such as the coordinate table, servo motors, etc.

Please keep these operation instructions available at all times for all persons involved with the riveting machine.

NOTICE

It is strictly prohibited to modify the settings of the PC operating system.

Such modifications may damage the machine controller or shut down the machine.

Modifications to the system controls are only permitted after consulting BalTec.

Questions or unclear points

Please contact your dealer immediately if you have any questions or unclear points. Please provide them with the document and page numbers located in the footer and the machine number listed on the title page.

Property rights (Copyright)

Reproduction of these operating instructions - including excerpts - is prohibited. Without the express written authorization from the manufacturer, nothing may be reproduced in any form or edited, copied, distributed or translated using any form of electronic media, in particular photocopiers, photographic, magnetic or other blocking methods.

All rights reserved, in particular the right to reproduction, distribution, translation and patent or registration rights.

Operation User interface CNC coordinate riveting machine RNC 181-331 HPP

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2 Operation

2.1 Switching on the machine

After the machine has been switched on at the master switch and the PC has booted up, the following page appears:

Operating sequence after switching on the machine.

1. Acknowledge all fault messages with yellow key ACK (see also chapter "Fault messages")

2. Acknowledge emergency stop message with blue key

3. The key for referencing the axes becomes active

4. Press the "Referencing X/Y axis" key

5. The machine inches along X and Y to the reference point

The page then changes to the Main Menu and the machine is ready to operate.

2.2 Switching off the machine.

The machine may only be switched off by pressing the adjacent key (see the Main Menu).

This ensures that the control system shuts down properly.

User interface CNC coordinate riveting machine RNC 181-331 HPP Operation

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2.3 Main menu

After the axes have been referenced (see chapter "Switching on the machine"), the following Main menu appears:

a Title bar with diverse information

b Keys of Main Menu

2.3.1 Title bar

The title bar shows the table status, depending on the type of table (turntable, feed 1, etc.).

The title bar flashes red if there is an error.

a b c d

a Machine status display

b Date and time display

c Turntable display

d X/Y position

a

b


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2.3.2 Machine status displays

Wago module still in startup

The machine is not yet fully functional

Key-operated switch active

The safety circuit is switched off during programming.

Drive parameters have been changed. Restart RNC.

This symbol is for information only. The machine can continue operating or the parameters of the second drive can also be changed.

2.3.3 Table type 1 -> Turntable displays

(Parameter no. 204 = 1)

Rotation of turntable allowed

Rotation of turntable not allowed

Rotation of turntable active

Flashing of this symbol indicates that rotation was interrupted before the turntable reached its end position

2.3.4 Table type 2 -> Feed from the front with 1-4 clamping positions

(Parameter no. 204 = 2)

Active clamping position

Clamping position processing complete


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2.3.5 X/Y position

The displayed position is absolute

The displayed position is relative or absolute to the zero point of the workpiece

The machine is moving to the home position or is already there

The machine releases the X or Y axis

The machine is referencing

Jog wheel of X axis is active

Jog wheel of Y axis is active


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2.3.6 Main menu keys

These main menu keys are used to call up other pages.

Cycle Mode

Start cycle mode

Previously, the turntable with existing riveting programs has to be set

Turntable settings

Assign workpiece carriers on the rotary indexing table existing riveting programs

Programming

Create riveting programs

Setup

Language setting, setting setup parameter of machine and servo motor axis, loading and saving data

Information

Information about program version, machine type, serial no. are displayed – replaced by the “Alarm” key in case of alarm

Help

Help on current screen is displayed – replaced by the “Alarm” key in case of alarm

Alarm

If an alarm is present, the buttons “Information” and “Help” are replaced by the “Alarm” key

Switch off

Control unit is shut down and the main switch is turned off automatically


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2.4 Cycle

2.4.1 Table type 1

a Information

on the program sequence, active function and target position

b Projection program

Touch probe must be fitted and connected

c Clamping station symbols

d

Ejector

A red arrow appears when the ejector is active

e

Clamping station

If the clamping station has a red background, this means that the riveting process at this clamping position was faulty. The clamping information page is called up by selecting the corresponding clamping station.

If a clamping position is shown crossed out in red, its program is incorrect. This program cannot be started until it has been corrected under "Programming".

a

b

c

d

e


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2.4.2 Table type 2

a Projection program

Touch probe must be fitted and connected

b Ejector

Function same as for turntable

c Active clamping station

Display same as for turntable

d Processing at active clamping station finished

e Current workpiece carrier no.

f Logger file name

(only if logger is active)

a

b

c

d

e

f


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2.4.3 Cycle keys

Exit

Back to previous screen

Single step

If the single step processing is enabled, a riveting program can be run through step by step.

When single step is activated the following keys are displayed:

Move to next position

Starting riveting process

NA-Offset

Cycle start

If a workpiece is already located in working position the processing will start

Cycle stop

After pressing the key, this will first flash – another stop key must be pressed and confirmed to exit the cycle operating mode

Speed setting

Setting the percentage speed of the axes

Information


Help



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2.4.4 Cycle keys

Cycle Mode

Single step inactive

Start / Stop key for the Cycle Mode Start ejector manually

The Cycle Mode is initiated with the start key. The riveting program starts when an active clamping position is located underneath the riveting unit. If the program is interrupted with the stop key, it continues at the next program position. At the same time, an active Cycle Mode means that after the turntable has revolved, the respective riveting program is started immediately when an active clamping position is located underneath the riveting machine.

The sequence can be interrupted with the stop key at any time. This function is indicated by flashing of the stop key.

NOTICE

In the Cycle Mode without single step, the current step is completed.

2.4.5 Cycle mode with single step

Single step active

Start / Stop key to move to X/Y position

Start / Stop key to start riveting process

Start ejector manually

In the single step mode, the respective function can be started manually. Thus, only the X/Y positions without riveting can be reached. Moving to an X/Y position can be interrupted with the stop key (immediate stop).

The key “start riveting process” activates only the start. The riveting process cannot be interrupted.


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2.4.6 Symbols on the clamping station

Logger

active

inactive

Ejector

inactive

active

Move to position at the end of the program

inactive (machine at last programmed coordinate)

active (home position active)

move to first position of next program

Rotation of turntable possible while moving to home position

inactive

active

Program sequence continues after faulty riveting

inactive

active

Riveting program with projection touch probe

Apart from the symbol "Riveting program with projection touch probe", the same symbols are also available on the same keys under "Programming" so that these functions can be switched on and off.

For further information on the symbols, see under "Programming".


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2.4.7 Stopwatch display

This window will be displayed in the cycle mode when operating parameter 10 "stopwatch enabled" is set to 1.

Riveting time Sum of riveting times

XY-time Sum of travel times XY

Programming time

Sum of riveting times + Sum of travel times XY + passed time among riveting- and travel process

Delivery time Time beginning-ending rotary indexing table turning

Dead time Time from program ending to anew turning command

Values column 1

Individual measurement in seconds and milliseconds (s:ms)

Values column 2

Total measurement in hours, minutes and seconds (h:m:s)

Reset

Resetting columns 2 values to 0

(Resetting columns 1 values to 0 is done automatically after the program sequence)


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2.4.8 Clamping information page: Cycle

a

Letter Designation

a Position of the clamping station

b Block number

The selection of a rivet also selects the corresponding block number in the lower window (blue background)

c Move to position without riveting

d Rivet position processed Green = OK Red = not OK Gray = not processed yet

e Rivet position being processed or current line selected in the overview table

f Turntable position

g List of all positions and rivets in the program

The actual values of the processed rivets are color-coded. Green = value is OK / red = value is not OK.

b

c

d

e

f

g


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Keys of the clamping information page

Exit


Logger data line (data block) backwards

Jump to the first data block / scroll one page up / jump to previous data block

Logger data line (data block) forwards

Jump to the last data block / scroll one page down / jump to next data block

Programming rivet front end offset

For height differences between working places a rivet front end offset can be entered.

Only reasonable if all riveting positions work with NA detection!

Logger data filter

With this filter columns who should be displayed in the logger display can be selected. Following input screen appears:

The single columns of the list can be turned on or off

by the buttons and

Reset piece counter OK

Counter of OK rivetings on current clamping station is reset. This key can be activated or deactivated in machine Setup (parameter 107).

Reset piece counter NOK

Counter of NOK rivetings on current clamping station is reset. This key can be activated or deactivated in machine Setup (parameter 107).

Information


Help



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2.4.9 NA-Offset

If the rivet front end NA changes (new workpiece carrier, riveting spindle adjustment etc.) the function NA-Offset enables an automatic correction of NA. The correction relates only to the current riveting program.

NOTICE

Password level = 3

NA Soll Rivet front end program block

NA Ist Actual value of riveting

NA Offset Calculated correction value. This value can be changed with an entry

Function key in Cycle window

Procedure

1. Insert new part (rivet tolerance OK)

2. Activate single step key

3. Move to riveting position with key

4. Select function key NA – Offset

5. Function key NA – Offset becomes red

6. Execute riveting

7. NA-Offset windows appears

8. NA is detected and corresponding difference is displayed

9. Offset value can be changed manually or accepted

NOTICE

In projection programs the values touch probe offset and riveting base are also changed and the rivet projection is recalculated.


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2.4.10 Program piece counter

The setup machine parameter no. 8 is used to activate the display of an additional program piece counter.

In contrast to the counter on the clamping station, this counter continues through a program change.

Reset counter

Tap the corresponding program number on the counter to open the adjacent window.

It shows all the counters in the list; however, only those counters selected on the Cycle page can also be deleted.

Reset key for "OK" piece counter

Only applies to the activated line

Reset key for "not OK" piece counter

Only applies to the activated line


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2.4.11 Monitoring of faulty parts on the clamping station

Activation of machine parameter no. 9 means that the ACK key must be pressed on removing a faulty part so that the table can rotate to the next position.

This reminds the operator that the part in front of him/her is faulty and must be processed accordingly.

Example:

Part on clamping station 3 (prog. no. 2) was faulty (red background). The ACK key appears as soon as clamping station 3 is positioned in front of the operator (bottom of the page).

The table can only rotate to the next position after this key has been pressed.


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2.4.12 Barcode scanner

In cycle operating mode a program can be loaded with the barcode scanner. This program will be taken by rotating the turntable in position 9 o‘clock. The symbol appears until all positions are loaded with the new program.

See also chapter “Load bar code file”.


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2.5 Turntable settings

a

b

c


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Pos. Clamping station functions

a

Allocate empty clamping station with riveting program

Press key and select riveting program

Allocate occupied clamping station with new riveting program

Press key and select new riveting program (see chapter “Program selection, Settings “)

Empty clamping station

Press key – riveting program is removed from clamping station

Switch-on Logger

Press key – Logger is switched on only possible if a logger path is indicated in the riveting program

A file name must be entered on activating the logger (see under "Input dialogs"). The logger key only appears when a logger path has been assigned to the program.

Switch-off Logger

Press key – Logger is switched off

b

Exit


Save logger files

Logger data are saved. After pressing the key the location can be selected in the explorer.

Delete logger files

Logger data are deleted. After pressing the key the logger data can be deleted in the explorer.

Information

Info / Alarm screen is displayed

Help

Help on current screen is displayed

c

Calling up the clamping information page

The clamping information page is called up by selecting the corresponding clamping position. If a clamping position is activated, the program selection window pops up. If the clamping position is already active, the program selection key opens the program selection window so that a new program can be selected.

If a clamping position is shown crossed out in red, its program is incorrect. This program cannot be started until it has been corrected under "Programming".

d

Increase or decrease texts in clamping position window

By selecting the corresponding -/+ keys on the screen top right the texts are increased or decreased in the clamping position window.


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2.5.1 Clamping information page: Settings

a

Letter Designation

a Position of the clamping station

b Block number

The selection of a rivet also selects the corresponding block number in the lower window (blue background)

c Move to position without riveting

d Riveting position

e Current line in the overview table

f Turntable position

g List of all positions and rivets in the program

Jump to the first or last data block

Scroll one page forwards/backwards

Jump to the previous or next data block

b

c

d e

f

g


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2.5.2 Program selection, Settings

An incorrect program is indicated by red lettering.

Open clamping information page

Opens clamping information page of the selected program for information purposes

Accept program

Can also be accepted by a double click on the program

Cancel selection

Jump to the first or last data block




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2.5.3 Settings of the program piece counter

After activating the program piece counter in the machine parameters (parameter no. 8), select the programs to be displayed under "Turntable settings".

Select counter position (1) on which the required counter is to be displayed.

The adjacent page appears. Select the required program.

Press to confirm the selection.

Reset key for "OK" piece counter

In the Setup Mode, each line can be selected and deleted.

Reset key for "not OK" piece counter

In the Setup Mode, each line can be selected and deleted.

1


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2.6 Programming

A program describes the complete operation sequence on the clamping station.

It can consist of up to 200 program blocks – each program block can contain a different riveting mode or only one position for the dummy traverse.


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2.6.1 Program number

Select program number

a Touch on number box and enter desired program number

b The program being edited can be selected via program selection

c Copying and deleting of whole programs

2.6.2 Block number

Selection of block number

a The program block to be edited can be selected by entering the number

b Plus / Minus one block number

c Copying and deleting of block numbers within the current program

2.6.1 Article number / Article name

Clicking on the fields "Article No.", "Article Name" calls up an input dialog where the corresponding terms can be entered.

2.6.2 Logger path

Clicking on the field "Logger path" opens an Explorer window and the desired storage path for the logger file can be selected.

a

a

c

c

b

b


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2.6.3 Programming keys

Key Description

Exit

This key appears on every displayed page and returns to the last displayed page

Save program

Grey floppy: Saves program

Red floppy: Saves current program with modifications

Actuate ejector

Actuate ejector at position 6 o‘clock. Key is active only if parameter 114 is activated.

Move to riveting position

Entered position is approached respectively stopped

Riveting cycle start

Setup riveting

The riveting cycle lasts as long as the start key is released

Correction riveting

Keep pressed riveting cycle start key until riveting cycle is stopped by processor – processor stops riveting cycle after reaching the specified nominal value (blue background)

Move x-axis

If this function is active, the x-axis can be moved with the hand wheel

Move y-axis

If this function is active, the y-axis can be moved with the hand wheel

Hand wheel transmission

Selection of hand wheel transmission:

Upper key – small transmission (slow axis movement)

Lower key – large transmission (fast axis movement)

Speed setting of axes

The traverse speed of axes can be changed with the +/- keys – setting also affects axes manual operation

Riveting position overview

Switching to riveting position overview of current program. Graphic representation of all riveting positions with their program values.

Copying

Copy program or block: opens a new window

Copying actual position

Copies actual X/Y position as zero point of the workpiece or riveting position

Touch probe offset correction

see chapter “ Touch probe offset correction“


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2.6.4 End functions for the program

Ejector

Activate ejector

Desactivate ejector

Eject OK parts at the front

Eject OK parts to the right

Eject NOK parts at the front

Eject NOK parts to the right

Do not eject OK parts

Do not eject NOK parts

If machine is equipped with an ejector at position 6 o‘clock, it can be activated in the program.

Move to position

Riveting machine moves to home position (Definition home position at setup parameter 3, 4)

Riveting machine moves to first position of next program – shorter cycle time

Riveting machine stops at last programmed coordinate

The function can be changed by pressing this key repeatedly

Riveting cycle after faulty riveting (NOK)

Following riveting cycles will continue

Machine only moves to positions, without executing riveting cycle (dummy traverse)

Rotation of turntable while moving to home position

permitted

not permitted

Attention: Pay attention that riveting machine doesn’t collide with holding fixture!


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2.6.5 Functions per block number

Per block number and position following functions can be selected:

Delete key (OFF)

Deletes all settings of this riveting position (block number)

Position key (X/Y)

a) Riveting position

Defines block number as position without riveting cycle (dummy traverse)

b) Supplement

Function riveting oiling can be executed at a coordinate position (see chapter “Customer function riveting oiling“).

Note: Only active if parameter 204 “Function code riveting oiling“ is activated.


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2.6.5.1 Customer function riveting oiling (option)

If the customer function riveting oiling is activated (parameter 204), this function can be executed at a coordinate position.

A riveting oiling cycle is made up as follows: approach dosing unit to position – execute a dosing stroke – return dosing unit in initial position.

The dosing quantity is determinated by the stroke of the dosing valve, the set supply pressure at oiling container and the pulse duration.

Function not activated

Function activated

Release oiling cycle

Oiling cycle active

Dosing active

Programming riveting oiling:

1. Approach/programme desired position with riveting machine (position of riveting machine)

2. Activate function

3. Select X/Y position key – machine moves to set offset values (parameter 251/252) and positions the dosing needle over the desired rivet

4. Enter oil pulse duration

5. For testing an oiling cycle can be released – oiling cycle can be repeated as often as desired


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2.6.6 Riveting modes

Following riveting modes with corresponding control variable are available.

For each control variable more riveting modes with various monitored process variables are available.

Riveting mode S

Forming path S is the control variable

Riveting mode T

Forming time or total time T is the control variable

Riveting mode F

Forming force F is the control variable

Riveting mode E

Riveting spindle total path E is the control variable

Riveting mode N

Riveting cycle is stopped by a switching point

Riveting mode H

Closing head height H is the control variable

NOTICE

With the aid of the filter (setup parameter 51) the number of displayed riveting modes can be limited.


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2.6.7 Riveting mode S

The following riveting modes with control variable S (riveting path) are available:

Riveting mode Description

necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

S1

S controlled after detection of NA

NA, T and F monitored

X X

S2


NA, B, U, T and F monitored

X X X

S3


NA detection by external signal

NA, T and F monitored

X X X

S4



NA and T monitored

X X

S5


U, F, T and H monitored

X X

S6

S or T controlled after detection of NA

F (S or T) monitored

The first control value that is reached, will finish the cycle, the second control value will be used for evaluation

X X


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2.6.8 Riveting mode T

The following riveting modes with control variable T (riveting time) are available:


necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

T1

T controlled from TDC

No additional values monitored

T2

T controlled from BDC


X

T3


E and F monitored

X X

T4

T controlled after detection of NA (forming time)

NA, S and T monitored

X X

T5

T controlled after detection of NA

NA, U, S, F and B monitored

X X X

T6



NA, K, S and F monitored

X X X

T7


E monitored

X


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necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

T8


F monitored

X

T9


E monitored

X X

T10


F monitored

X X

T11


E and F monitored

X X X

T12



NA and S monitored

X X

T13

T controlled after detection of NA with NHE

U, H and F monitored

X X

T14


or

until contact NHE


X


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necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

T15

T or H controlled

The first control value that is reached, will finish the cycle, the second control value will be used for evaluation

X X


803980.004/ENG 39

2.6.9 Riveting mode F

The following riveting modes with control variable F (riveting force) are available:


necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

F1

F controlled from TDC

E and T monitored

X X

F2

F controlled after detection of NA


X X

F3

F controlled after detection of NA



X X X

F4

F controlled from TDC

T monitored

X


40 803980.004/ENG

2.6.10 Riveting mode E

The following riveting modes with control variable E (spindle path) are available:


necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

E1

E controlled from TDC

T and F monitored

X X

E2


NA, S, T and F monitored

X X

E3


T monitored

X

E4

E controlled from BDC

T monitored

X X

E5

E controlled from BDC

T and F monitored

X X X

E6




X X X

E7




X X


803980.004/ENG 41

2.6.11 Riveting mode N

The following riveting modes with control variable N (external contact) are available:


necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

N1

Riveting process controlled until external signal

T monitored

X

N2


T and E monitored

X X

N3


T and F monitored

X X

N4



X X X


42 803980.004/ENG

2.6.12 Riveting mode H

The following riveting modes with control variable H (closing head height) are available:


necessary hardware

Path

sensor

at

rivetin

g

spin

dle

(X

13)

Path

sensor

at

NH

E (

X13)

Pre

ssure

sensors

(X11,1

2)

Pro

jectio

n

measure

men

t

NH

E (

X14)

NH

E r

ive

t en

d

(X14)

Sw

itch

BD

C

(X5)

Exte

rna

l N

A

(X14)

H1

H controlled

T and F monitored X X

H2

H controlled

T and F monitored X X

H3

H controlled

U, S, T and F monitored

X X

H4

H controlled

T monitored X

H5

H controlled

T monitored X

H6

H controlled

NA, S, T, F monitored

like mode H1, but additionally with NA and S evaluation

X X


803980.004/ENG 43

2.6.13 Creation of riveting program with projection measurement (riveting modes S2, T5)

For riveting modes with projection measurement the projection measuring device NHE is required.

NOTICE

Activation function NHE:

Activate parameter 85 “NHE for projection measurement“.

2.6.14 Creation of riveting program (riveting mode H)

For riveting modes H2, H3 and H5 a projection measuring device with integrated path measurement is required

NOTICE

Activate parameter 64 “Path measurement H”.

Negative values for H are possible!


44 803980.004/ENG

2.6.15 Touch probe offset correction

If the rivet stroke limit switch has to be readjusted (e.g. new touch probe, new form tool, My-Com switch readjusted), the values in the riveting program can be corrected using the touch probe offset correction function.

Correction function for touch probe offset of rivet projection measurement

This function is activated with parameter 106.

“OFF”: Touch probe not displayed.

“Current program only”: Correction of all touch probe offsets in the current program

“All programs”: Correction of all touch probe offsets in all programs

Touch probe offset correction procedure

1. Measure current rivet projection U on part (Umeasured)

2. Carry out a riveting correction cycle

3. The projection U is displayed on the page (Upage)

4. Press offset value correction key – the following input window pops up:

5. Offset value to be entered = Umeasured – Upage (pay attention to the +/- sign!)


803980.004/ENG 45

2.6.16 Creation of riveting program with external NA detection

In the riveting modes S3, S4, T6, T12, F3, E6 and E7 the rivet front end (NA) is detected by an external signal on X14 (e.g. laser sensor).

NOTICE

Activate parameter 85 “external NA“.

The sensor compared to form tool has thereby leading (advance). This leading is entered as offset value in parameter 63.

2.6.17 Manual trigger TR

In all riveting modes with NA detection – except riveting modes with external NA detection – the rivet front end can be defined by predefinition of a fix force threshold.

This can be necessary e.g. when using a pressure pad.

NOTICE

The input option and display of a manual trigger is adjusted by activation of parameter 87.

If TR is adjusted on 0.0kN, NA is automatically detected as if TR were not activated.

2.6.18 Analog value AN for pressure selection

If in the control unit is installed a PVM module analog values as outputs are available.

Depending on the use the analog output can regulate the max. possible pressure (proportional pressure control valve at pneumatic riveting machine).

Then the desired analog value can be adjusted in the riveting program.

NOTICE

The input option and display of an analog value is adjusted by activation of parameter 239 (analog module active).

PVM module

The PVM module (Proportional Valve Module) provides following analog signal:

4-20 mA for a pressure control valve


46 803980.004/ENG

2.6.19 Form factor FF

NOTICE

The input option and display of a form factor is adjusted by activation of parameter 88 (form factor active).

During setup riveting the form factor has to be 0!

If a form factor should be entered on the basis of the form tool profile, the head must be formed completely during setup riveting!

In riveting modes H measuring errors at closing head height, due to the form tool profile and riveting stroke, can be adjusted.

Example (riveting mode H3):

1. Measure rivet height (U‘) before riveting

A = after setup

B = after correction riveting with form factor

2. Select setup riveting mode H3 – form factor FF has to be 0

3. Execute setup riveting – riveting head must be formed completely

4. Window reference height appears

5. Measure H at completed rivet and enter measure as reference

6. Main window correction appears

Reported U differs from the measured U’ by the form factor

7. Form factor FF = U‘ – U

8. Execute again a riveting in the correction operating mode – U and S are displayed now due to the corrected form factor


803980.004/ENG 47

2.6.20 Copying and deleting of programs

The left-hand field is a template field from which the selected program can be copied to another program in the right-hand field. All program blocks are copied

The following keys relate to the screenshot under which they are shown.



Delete selected program

The program selected in the right-hand field is deleted

Copy selected program

The program selected in the left-hand field is copied to the position selected in the right-hand field.

"Copy of 2" is shown before the designation to indicate that the program is a copy.


48 803980.004/ENG

2.6.21 Copying and deleting of program blocks

The left-hand field is a template field from which one or several blocks can be copied to a position in the right-hand field.

There are two ways of copying a block.

This key makes a 1:1 copy of the data block and also copies the X/Y positions in the central input fields (see above)

This key makes a 1:1 copy of the data block and the X/Y positions in the central input fields are added to the current X/Y position (see below)


803980.004/ENG 49

2.6.22 Copying multiple clamping data

The "plus key" must be used if more than one block is to be copied. Groups of blocks to be copied must be selected in the left-hand field.

1. Select the first desired block in the left-hand field (2)

2. Press the group selection key.

3. Use the arrow key to select the desired group (2-6)

4. In the right-hand field, mark the first block below which the new blocks are to be inserted.

5. Enter the shifts of the X/Y positions

6. Press the copy key

The following keys relate to the screenshot under which they are shown.

Jump to the previous or next block

This selects blocks when group selection is active


This selects blocks when group selection is active

Selects a single block

Group selection

Delete selected block

Delete block selected in the right-hand field

Insert empty block

An empty block is inserted in the right-hand field at the position of the selected block

Delete and remove block

The block selected in the right-hand field is deleted, i.e. the following blocks are shifted one number forwards


50 803980.004/ENG

2.7 Setup

The following page appears after pressing the setup key:

The keys described below refer to the screen under which they are displayed.

Language

Selection of operation language and setting time/date

Load program data

The program data to be loaded can be selected in the explorer

Parameter riveting machine

Parameter list of riveting machine is opened

Load bar code file

X axis parameter

Parameter list of X axis servo amplifier is opened

SW Update

New software can be loaded

Y axis parameter

Parameter list of Y axis servo amplifier is opened

Change password level

Password level can be changed

Screen calibration

This function will recalibrate the screen if it should not react properly

Help


Save data

The parameter list of machine, X axis, Y axis and program database will be saved on USB flash drive

Reset counters

Counters can be reset

Exit



803980.004/ENG 51

2.7.1 Language selection

After pressing key “Language“ following window appears:

Line down

Opens input window “date and time“ of MS Windows

Line up

Confirm, OK

Cancel

Language Selection

Select language with arrows and confirm with key OK.

Set time and date

Procedure:

- Select arrow and then the date format respectively the time format

- Enter date and time and confirm with OK

Input window “date and time“ MS Windows

NOTICE

These settings can only be changed with a mouse. This can be connected to the USB port.


52 803980.004/ENG

2.7.2 Setup of machine parameters

Access to the Setup page does not have to be password-protected. The password dialog that appears on calling Setup can simply be confirmed with OK. However, because the password level is 0 in this case, all setup values are displayed but none of them can be changed.

Lines back

Step to the first line / scroll page up / line up

Delete logger data

The desired logger data will be deleted in Explorer

Lines forward

Step to the last line / scroll page down / line down

Change value

Change value in the selected line

Save data

The parameter list of riveting machine, X axis, Y axis and program database will be saved on USB flash drive

Change password level

Password level can be changed

Load setup data

The setup data to be loaded can be selected in the explorer

Help


Values with a white background can be changed at the current password level. Changed values are shown in blue. Values outside the permissible min/max range are shown in red.


803980.004/ENG 53

2.7.3 Load bar code file (option)

Instead of a manual input (program selection) a bar code can as well be read by a hand scanner. The hand scanner uses a barcode reference list (BC carrier file) to select the corresponding programs.

Conditions/Specifications of BC carrier file

Adhere accurately to the file structure as follows:

"BarCodeString" [TAB] "Programmnummer" [EoL]

Consequently the “tabulator” separates the “string” of the program number.

After the program number no further characters have to follow. Also no “Space” or [TAB] etc.

The file can have an infinite number of entries.

The order of entries does not matter.

Spaces are accepted: e.g. for commentary etc.

…

B-18200-01-L-8 1

(Following older versions - before 1897)

B-18240-02-R-8 10

…

-No limit is set on string length

The text file must be saved as tabular separate file and have imperatively the ENDING (file extension) „*.RNB“. Otherwise the text file cannot be read into the machine.

The file name can be chosen freely, the corresponding file can be selected via the menu structure when loading from USB stick.

The file cannot be exported from the machine.

Import bar code list into the machine

Procedure:

1. Select key „setup“ in the main menu (password level 3)

2. Select key „load barcode data“

3. Browse and select the file to be imported

4. Confirm the corresponding input with OK


54 803980.004/ENG

Program selection

Procedure:

1. Select operating mode „Turntable settings“

2. Bring the corresponding station to insertion position (6 o’clock)

3. If the read code exists in the

carrier list the corresponding program is loaded onto the station. Otherwise an appropriate error message is displayed

4. To allocate a further station it has to be turned at 6 o’clock position and the corresponding code has to be re-read again, etc.

NOTICE

To make a new selection with the scanner the station has to be allocated.


803980.004/ENG 55

2.7.4 Counters reset

Several counters are displayed in the Info/Alarm page (see chapter Info/Alarm).

These counters can be reset with the function key described below.

By pressing the key as shown on the left the following table appears:

Select in table the desired counter and confirm with key OK to reset.


56 803980.004/ENG

2.8 Info / Alarm

Displays information and error messages. This page opens automatically if there is an error message.

Each error message is described with a number – see list “Error messages”.

The page automatically shuts when all errors have been remedied and acknowledged.

The upper section gives information on the RNC.

Text Example Description

Prog.-Version 3.1.0.15 RNC program version

RNC-Serial number 231.8947 RNC serial number

HPP-Version XXX SW-Version of HPP

WAGO-Version 0 SW-Version of WAGO

105.854.100 SPEZ Serial no. of control unit / SPEZ = Name of RNC update

Op. Hours 0.7 Operating hours machine

Op. Hours riveting 0.0 Operating hours riveting motor

Total rivetings 0 Number of riveting cycles

Total rivetings OK/NOK 0 / 0 Number of rivetings OK / NOK

Passwordlevel 0 Current password level

Prog-Mode P:0/A:0/R:0/N:0 Information on the programming mode for diagnostic purposes (see annex)

Axis Mode X:0/XR:1/Y:0/YR:1 Information on the axis mode for diagnostic purposes (see annex)


803980.004/ENG 57

NOTICE

The counters serve as an indication for maintenance intervals.

The counters can be reset in Setup screen with PWL 1.

Key Description

Select previous or next error message

Acknowledge fault

Only the selected error message is acknowledged if the key is only briefly pressed. All error messages are acknowledged if the key is pressed for longer (at least 5 sec)

Open error message history

The list with the error message history is displayed

Exit


Remote maintenance

This function is used to activate the remote maintenance. For this the riveting machine has to be connected via Ethernet cable to Internet (e.g. via modem, LAN)

Riveting curves display

Active only in operating mode „Programming“ or „Single step cycle“

Diagnosis screen

Display of current force and path measurement values, status of inputs and outputs of PLC

Acknowledge emergency stop The emergency stop is only cancelled after it has also been acknowledged with this key

Delete password level If a higher password level has been entered, it can be deleted again with this key.

Help


Referencing X/Y axis

If the axes are not referenced, this key is active – appears every time at restart of machine. By activating the key the X and Y axes move to the reference point.

Homeposition

X and Y axes move to Homeposition

X and Y axes at limit switch position

This key is used to move the X or Y axes away from the min. or max. limit switches


58 803980.004/ENG

2.8.1 Error message history

Selecting key “Error message history“ in menu Info/Alarm will open the list with the error message history.

The different status of the error messages are highlighted with colors.

Error message field color

Description status

red Error message appears, is active

green Error message is acknowledged and deleted

Light brown Error message is acknowledged

Light green Error message has been reset, but has to be acknowledged

Key Description

Exit


Delete error message history

Selecting this key will open first the window „password“. After entering and confirming the required password, the history will be deleted.

Help


Error messages filter

xxx


803980.004/ENG 59

2.8.2 Diagnosis screen

Text/Key Description

S: 1.50 mm

Riveting result of last riveting T: 2.83 s

F: 2.1 kN

Actual S: 0.00 mm Actual measured values converted to mm and kN

Actual F: 0.00 mm

Counter Actual impulses of path measurement

At Stop Time in seconds of riveting process (Start to Stop riveting)

Pressure above Actual measured values of pressure sensors

Pressure below

NHE Signal of NHE touch probe (0 or 1)

ErrorBytes Data for error analysis



On the lower level all inputs and outputs of PLC and Process-Controller are displayed.

Active inputs flash green – active outputs flash red.


60 803980.004/ENG

2.8.3 Riveting curve display

Key/Window Description

Exit


Manual force factor

Input of factor, by which the force should be represented on display („Auto kNFactor“ has to be deactivated)

Auto kNFactor

if active, the force is displayed as big as the path curve

Refresh

Update data (e.g. after modification of force factor)

Save riveting curve

Saves the actual riveting curve with date and time as Excel table on USB stick. USB stick must be available!

Load first riveting curve

The first riveting curve is loaded: first means the last recorded riveting curve

Load next riveting curve

Only a limited number of riveting curves can be loaded from the buffer. All riveting curves are lost when the machine is switched off!

Help



803980.004/ENG 61

2.9 Input dialogs

2.9.1 Alphabetic input dialog

Initial input status

Name of the input field

A tap on any field permitting an entry calls up the corresponding input dialog.

Active input field

Inactive input field

An active input field is shown in white.

Shift function

Capital letters and special characters

Alt Gr function

Special characters


62 803980.004/ENG

2.9.2 Numerical input dialog

Name of the input field

Minimum/maximum value

If the entered number lies beyond the minimum / maximum value, the field background turns red.

See below for keyboard functions

2.9.3 Password input dialog

Current password level

Required password level

See below for keyboard functions


803980.004/ENG 63

2.9.4 Keys in input dialogs

Move cursor one character to left or right, respectively

(alphanumeric keyboard only)

Delete character

Accept input

Cancel input

Caps lock key for capital letters and special characters


Input of a single capital letter


Various special characters



64 803980.004/ENG

2.9.5 Prompt dialog

Confirm prompt (OK or yes)

Deny prompt (no)

Cancel prompt and return to page


803980.004/ENG 65

2.9.5.1 Prompts and their answers

Save changes ?

Stop Cycle-Mode?

Power-down Machine?

Caution - if riveting program with projection control:

The measurement of the rivet projection is affected by the form tool and caliper setting (touch probe offset).

A riveting program remains valid as long as the touch probe offset is not changed.

Otherwise the riveting program must be set up again (Setup Mode!)!)

Save file(s) ?

* C A U T I O N *

File(s) already exist. Overwrite existing file(s)?

File could not be saved !

Check free disk space.

File could not be opened.

Existing file already open.

Delete file(s) ?

* C A U T I O N *

Selected files will be deleted!

Load data ?

* C A U T I O N *

The existing programs and setup values will be overwritten!

Hardware can be removed now

Unit with drive letter can be safely removed!

Value out of range

Appendix User interface CNC coordinate riveting machine RNC 181-331 HPP

66 803980.004/ENG

3 Appendix

3.1 Machine parameters setup list from SW version 3.0.1.15

No. Text Description Possible range

Unit Stan-dard value

PWL

1 Serial no. BalTec machine number input 6

2

3 Home Pos X Defines home position for X axis X axis travel mm 3

4 Home Pos Y Defines home position for Y axis Y axis travel mm 3

5

6 Riveting motor off delay Delay for switching off the riveting motor 0 – 9999 s 20 3

7

8 Display program piece number

Text selection

- OFF = not displayed

- ON = displays program piece number in

cycle page

Text 4

9 Function work piece not OK

Text selection

- OFF = no ACK key

- Quit ACK key after turning = ACK key

is displayed at the end of the riveting cycle, after turning the rotary indexing

table, if there was a NOK riveting - table can only be turned again after confirmation with ACK key

- Quit ACK key before turning = ACK

key is displayed at the end of the riveting cycle, before turning the rotary

indexing table, if there was a NOK riveting – table can only be turned after confirmation with ACK key

Text 4

10 Stopwatch active Text selection

- OFF = Stopwatch inactive

- ON = Stopwatch active – displayed on

the cycle screen

Text 0 6

11 Display program sequence Info

Text selection

- Program-Info = Information about

program are displayed on the cycle screen

- Initiators-Info = Information about

initiators status are displayed on the cycle screen

Text 4

12

17 Time Ejector Time for ejector in upper position 0 – 9999 ms 3

18

50 Max. riveting time If riveting time is longer than entered value, the riveting process is aborted

0.0 – 10.0 s 4

User interface CNC coordinate riveting machine RNC 181-331 HPP Appendix

803980.004/ENG 67



PWL

51 Filter display riveting modes

Controls display of possible riveting modes on touch screen

Text selection

- minimal display riveting modes =

only riveting modes will be displayed that simultaneously use all the connected HW

- medial display riveting modes = all

riveting modes are displayed that use at least one of the connected HW (if NHE is connected – Par. 85 ≠ 0 due to risk of collision only riveting mode with use NHE is displayed)

- maximal display riveting modes = all

riveting modes are displayed even if HW is not connected

Text 4

52 Default Tolerance E/H Default value, is taken when programming -> setting

0.00 – 99.00 mm 4

53 Default Tolerance NA Default value, is taken when programming -> setting

0.00 – 99.00 mm 4

54 Default Tolerance Default value, is taken when programming -> setting

0.00 – 99.00 mm 4

55 Default Tolerance t Default value, is taken when programming -> setting

0.00 – 99.00 sec 4

56 Default Tolerance F Default value, is taken when programming -> setting

0.00 – 99.00 kN 4

57 Default Tolerance U Default value, is taken when programming -> setting

0.00 – 99.00 mm 4

58 Default Tolerance B Default value, is taken when programming -> setting

0.00 – 99.00 mm 4

59 Default analog value Default value, is taken when programming -> setting

1 – 100 % 4

60 Min ReadyLow time 0 – 99999 ms 100 4

61 Calibration Path 0 = no path measurement

160 = path measurement rotary encoder

200 = path measurement magnetic tape

Qc/mm 4

62 Position encoder Text selection

- normal rotating direction

- negative rotating direction (lateral

path measuring system if long-stroke machines)

Text 4

63 Offset external NA Advance adjustment sensor NA to form tool (NA = path + Offset)

External NA must be activated (Parameter 85 = 3)

0.00 – 99999.00

mm 4

64 Path measurement Text selection

- Path measurement E = Path-

measuring system at riveting spindle

- Path measurement H = Path-

measuring system at NHE

Text 4


68 803980.004/ENG



PWL

65 Min path time H Time measurement starts in H-Mode, if path = this value (parameter configuration)

Only active in H2 and H5

If necessary adjust at touch probe advance

0.00 –

99999.00

mm 4

66 Minus path final measurement

Condition for final measurement

After running when riveting modes with path measurement

At path = lowest point – parameter 66 the measurement is switched off

Until then, the biggest force is determined.

Rivet end and riveting time are measured at the lowest point

0.00 – 99999.00

mm 4

67 Path tolerance at start Monitoring path measurement at start

Error path tolerance, if at start path measurement > parameter P67

Error is reset at second start

0.00 – 99999.00

mm 4

68 Min. path NA detection NA-detection possible from that stroke 0.00 – 99999.00

mm 4

69 Time domain for NA detection

RN 50Hz: 1/29.5 = 34ms

RN 60Hz: 1/35 = 29ms

0 – 99999 ms 4

70 Calibration pressure force measurement

Pressure in bar at 10V measuring signal

0 = no force measurement

0.00 – 99999.00

bar/10V 4

71 Upper piston area 081 = 39.7 181 = 110.7

181 red = 26.5 181 red new = 26.1

231 = 199.1 231/90 stroke = 104.6

241 = 7.4 281 = 285.1

281 red = 158.6 331 = 566.1

381 = 62.6 481 = 70.1

EN20 = 302.1 EN20 red = 158.6

EN35 = 577.0

FN06 = 110.7 FN12 = 199.1

0.00 –99999.00

cm2 4

72 Lower piston area 081 = 23.7 181 = 105.0

181 red = 22.0 181 red new = 15.9

231 = 193.4 231/90 stroke = 99.0

241 = 7.4 281 = 259.0

281 red= 126.4 331 = 263.0

381 = 34.4 481 = 24.2

EN20 = 225.2 EN20 red = 143.5

EN35 = 281.0

FN06 = 50.3 FN12 = 94.4

0.00 –99999.00

cm2 4

73 Orbital riveting period RN 50Hz: 1/29.5 = 34ms

RN 60Hz: 1/35 = 29ms

0 – 99999 ms 4

74 Delta T at NA detection Standard: 1ms

with very flat force rise: choose Parameter P74 > 1

0 – 99999 ms 1 4

75 Delta F at NA detection Standard 0.02% 0.00 – 99999.00

% 0.02 4


803980.004/ENG 69



PWL

76 Min. path touch probe NHE touch probe minimum approach path: Eliminates false signals from machine vibrations at cycle start.

Distance after which touch probe can be activated without error.

Actuation must also occur before NA detection (min. 0.1mm).

0.00 – 99999.00

mm 1.00 4

77 After running time final measurement

After running time without path measurement

The after running time starts at switching off of riveting. During the whole riveting process incl. after running time, the biggest force is determined

0.00 – 99999.00

s 0.20 4

78 Plus tolerance S Riveting NOK, if tolerance of control variable exceeded

0.00 – 99999.00

mm 0.30 4

79 Plus tolerance T Riveting NOK, if tolerance of control variable exceeded

0.00 – 99999.00

s 0.20 4

80 Plus tolerance F Riveting NOK, if tolerance of control variable exceeded

0.0 – 99999.0

kN 1.0 4

81 Plus tolerance E Riveting NOK, if tolerance of control variable exceeded

0.00 – 99999.00

mm 0.30 4

82 Minus tolerance H Riveting NOK, if tolerance of control variable exceeded

0.00 – 99999.00

mm 0.30 4

83 Curve interval Interval measurement value logging

If interval is selected bigger more curves can be temporarily stored

0 – 99999 ms 1 4

84 Evaluation BDC Text selection

- no initiator BDC

- initiator BDC NO or bridging

- initiator BDC NC

Text 4

85 Function X14 Text selection

- no NHE

- NHE for rivet end (riveting modes N)

- NHE for projection measurement

- external NA

Text 4

86 Automatic compensation

Text selection

- inactive = no automatic compensation

- active = automatic compensation active

– can be used in programming

Text 6

87 Manual trigger Text selection

- inactive = manual trigger inactive

- active = manual trigger active – in

program a manual trigger can be set

Text 0 6

88 Form factor Text selection

- inactive = form factor inactive

- active = form factor active – in program

a form factor can be entered

Text 0 6

89

103 XY Reduction Factor Reaction rate of keys for speed modification 0.00 – 99.00 0.50 4


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104 Do not switch off machine

Text selection

- OFF = When the key “Switch off” is

pressed machine will shut down and shut off the main switch

- ON = When the key “Switch off” is

pressed only RNC.exe will shut down – PC continues – modification in Explorer can be done

Text 0 6

105

106 Touch probe offset correction mode

Text selection

- OFF

- current program only = correction of

all touch probe offsets in current riveting program

- all programs = correction of all touch

probe offsets in all riveting programs

Text 4

107 Counter reset Counter on info screen

Text selection

- OFF = not allowed

- ON = allowed – counting in clamping

information page Cycle is possible

Text 4

108

109 Grease control Text selection

- direct = Error if input grease control low

- inverted = Error if input grease control

high

Text 6

110 Lubrication interval Interval between 2 lubrication pulse 0.0 - 999.0 h 3

111 Lubrication pulse Permanent lubrication pulse signal 0 - 9999 ms 6

112

114 Ejector Text selection

- no selection = no ejector

- Time = ejector installed, time is

controlled (standard function)

- Input = ejector installed, input is

controlled (external signal, impulse), time active in accordance with par. 17 → PLC operation only

- Pos A = preselection ejection position

A active

- Pos D = preselection ejection position

D active

- Selection OK/NOK = ejection position

selection of OK/NOK parts (symbols on Programming window appear)

- Time + Input = ejector installed, time or

input is controlled → PLC operation only

Restart is required

Text 4

115 Time Ejector Error Timeout time if ejector don’t reach the end position

0 – 9999 ms 4


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116 Time Timeout up Monitoring of riveting spindle reaction downwards

0 – 9999 ms 6

117 Time Timeout not up Monitoring if riveting spindle is not up 0 – 9999 ms 6

118

121 WAGO Riveting OK/NOK output

Text selection

- No selection = no assignment

- Position C

- Position D

- Position A

For external PLC function. Transmission of OK/NOK signal to PLC on selected position

Text 4

122

200 Machines with hydraulics

Text selection

- OFF = pneumatic riveting machine

- ON = hydraulic riveting machine

Restart is required

Text 6

201 Monitoring code Housing monitoring

Text selection

- OFF = light curtain

- ON = hinged doors

- inverted

Restart is required

Text 6

202 Contact type Start Text selection

- Permanent contact = e.g. when two

hand start

- Pulse contact = e.g. when foot switch

with hinged doors

Restart is required

Text 6

203 Riveting position monitoring

If function is switched on, it can be riveted in Cycle mode only if programmed x/y position is also approached.

Text selection

- OFF

- ON

Text 6

204 Function code Customer functions ON/OFF

Text selection

- Riveting oil

Text Code 6

205 Option code Activation special options

Text selection

- Clamping check active

- Barcode reader active

- Info lamp external

- Release WAGO active

Restart is required

Text Code 6


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206 Rotation direction Modifies the display on screen only

Text selection

- clockwise

- counterclockwise

Text 6

207 Position 1 existing when rotary indexing table: table position 1 existing

Note: when 2-position rotary indexing table position 1 and 3 has to be existing

Text selection

- OFF

- ON

Text 6


Text selection

- OFF

- ON

Text 6


Note: when 2-position rotary indexing table position 1 and 3 has to be existing

Text selection

- OFF

- ON

Text 6


Text selection

- OFF

- ON

Text 6

211 Max work piece X max. working range in X 0.00 – 5000.00

mm 6

212 Max work piece X Display X-range on screen 0 – 770 px 600 6

213 Max work piece Y max. working range in Y 0.00 – 5000.00

mm 6

214 Max work piece Y Display Y-range on screen 0 – 400 px 400 6

215 X-Offset Table Pos 1 Correction table position 1 0.00 – 10000.00

mm 4

216 Y-Offset Table Pos1 Correction table position 1 0.00 – 10000.00

mm 4

217 X-Offset Table Pos2 Correction table position 2 0.00 – 10000.00

mm 4


mm 4


mm 4


mm 4


mm 4


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mm 4

223

229 Home position speed Travel speed for moving in home position 0 – 6000 U/min 4

230 Programming speed Travel speed in Programming 0 – 6000 U/min 4

231 Cycle Speed Travel speed in Cycle 0 – 6000 U/min 4

232 Handwheel speed fast 1 – 6000 U/min 1000 4

233 Hand wheel transmission fast

Factor of hand wheel transmitter for hand wheel operation fast

10 – 10000 2500 4

234 Handwheel speed slow 1 – 6000 U/min 100 4

235 Hand wheel transmission slow

Factor of hand wheel transmitter for hand wheel operation slow

10 – 10000 100 4

236

238 Time hydraulic process start

Waiting period before riveting starts, startup of hydraulic motor

0 – 9999 ms 6

239 Analog module Text selection

- inactive = analog module inactive

- active = analog module active

Text 6

240

241 UPS existing Option UPS in control cabinet

0 = no UPS

1 – 5 = ON

0 – 5 0/1..min 6

243 Riveting motor max speed = 10V

Option, if frequency converter for riveting spindle drive

0 = OFF

0 – 9999 U/min 6

244 Time riveting motor speed OK

Riveting spindle delay start, until nominal speed of riveting motor is reached – active only, when parameter 243 > 0

0 – 9999 ms 6

245

251 Riveting oil X-Offset Offset dosing unit mm 4

252 Riveting oil Y-Offset Offset dosing unit mm 4

253 Time timeout riveting oil up/down

Stroke monitoring of dosing unit infeed ms 6

254 Riveting oil monitoring Text selection

- direct = Error if input oil monitoring

low

- inverted = Error if input oil

monitoring high

Text 6

255

300 Password logout time after this time the password level is reset to 0 0 – 10000 min 4

301 Password 1 Password for Level 1 (Settings) **** 6

302 Password 2 Password for Level 2 (Programming) **** 6

303 Password 3 Password for Level 3 (Setup) **** 6


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306 Password 6 Password for Level 6 (Baltec Administrator) **** 6

307 Password 7 Password for Level 7 (WMAG Administrator) **** 7

308 Password 8 Password for Level 8 **** 8

309 Password 9 Password for Level 9 **** 9

310 Password 10 Password for Level 10 (SiSoft Master) **** 10

311

312 Clamping device Text selection

- OFF

- ON

Restart is required

Text 4

313 Timeout clamping device up

0 – 9999 ms 4

314 Timeout clamping device down

0 – 9999 ms 4

315

316 Pressure pad Text selection

- OFF

- ON

Restart is required

Text 4

317 Timeout pressure pad up

0 – 9999 ms 4

318 Timeout pressure pad down

0 – 9999 ms 4

319

485 Backup warning after x days

Warning appears (red floppy symbol flashes) if x days have elapsed since the last backup

0 – 366 days 7

486 Backup error after x days

Error appears if x days have elapsed since the last backup – a backup must necessarily be executed

0 – 366 days 7

487 Warning / Error Text selection

- always

- if modification only

Warning (setup no. 485) and error (setup no. 486) only appears if a modification in programs or setup has been made

Text 7

488 Follow-up backup after x days

As setup no. 486 an error appears if x days have elapsed, even if in this period no modification has been made

After x minus 14 days, as parameter 485, a warning appears

0 – 9999 days 7

489

490 PC-Com-No -> HPP 1 – 99 1 7

491 HPP Simulation 0 – 99 0 7


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492 HPP Filter inactive 0 – 99 0 7

493 HPP Sim orbital riveting period

0 – 99 34 7

494 HPP Sim after-running 0 – 99 10 7

495

496 Parameter display Display mode of parameter page

Text selection

- All (normal)

- active lines only

- active lines big only

Text 6

497 Time display changing 0 – 2000 ms 100 7

498 TCP monitoring time 1 – 10000 ms 8000 7

499 WAGO-WatchDog time 1 – 10000 ms 200 7

500 Simulation WAGO Text selection

- OFF

- ON

Text OFF 7


76 803980.004/ENG

3.2 Description of error messages

Error Message Description Possible cause Rectification

001 Reference X not OK No reference for X axis After starting the machine, the axes are not referenced

Activate key

„Referencing“

002 Reference Y not OK No reference for Y axis After starting the machine, the axes are not referenced

Activate key

„Referencing“

003 Emergency stop Emergency stop triggered

- Emergency stop button was activated

- Doors are open

- Safety light barrier was activated

- Pull emergency stop button out

- Activate blue flashing key on the screen

- Close the doors

- Check if safety light barrier is disabled by parts

004 Com not OK Communication between Processor and PLC faulty

- Cable was disconnected or damaged

- Interface no. in setup incorrect

- Processor supply is absent / incorrect

- check cable connections (RS232) at processor (U40) in control cabinet

- check setup parameter 490

- check supply (24VDC) at processor (U49 – terminal 1-2)

005 X axis please contact Baltec

006 Y axis please contact Baltec

007 X axis error: Err no: $A302

X axis error with associated error number

See error number in product manual LXM32

008 Y axis error: Err no: $A302

Y axis error with associated error number

See error number in product manual LXM32

009 Position X not OK given target position was not reached

- operating command was aborted with “STOP”

- possible defect or incorrectly set initiator

- Compressed air pressure too low

If the problem occurs repeatedly, please contact Baltec

010 Position Y not OK given target position was not reached

- operating command was aborted with “STOP”

- possible defect or incorrectly set initiator

- Compressed air pressure too low


011 HPP software version incorrect

please contact Baltec


803980.004/ENG 77


012 HPP Start X14 incorrect

no NHE (My-com) connected

Connect X14 or parameter 85 incorrect

013 HPP Prog not running incorrect HW definition in parameter

Check parameter

014 HPP abort Riveting cycle aborted Start signal dropped out before nominal value is reached

Check wiring

015 HPP Force measurement not OK

Force direction at riveting start incorrect

Change force measurement sensors plug above/below

Check existing pressure

016 HPP Path tolerance Path measurement is no longer returned to start position

Check tolerance for monitoring (Par. 67)

Path measurement (sensor) became misadjusted

Check path measurement

017 HPP Max. riveting time Max. riveting time has been exceeded

if necessary extend max. riveting time (parameter 50)

018 HPP touch probe incorrect

NHE touch probe switched after NA

Check NHE touch probe adjustment

Check NHE switching point

no NHE connected

021 WAGO data not OK WAGO data not OK

Check inputs/outputs (program no., workpiece carrier no.)


022 Clamping not OK / Sequence

023 Basic position not OK

024 Part is unavailable

025 Zero point detection not OK

027 No bar code file

028 Bar code file not OK

031 Program data not OK Data check during program start

Check and correct data

032 Program data version not OK

Data check during program start

The program version does not agree with the data version


033 Setup data not OK Data check during program start

Check and correct data


78 803980.004/ENG


034 Setup data version not OK

Data check during program start

The program version does not agree with the data version


035 Logger: path unavailable

Path for the logger files does not exist or cannot be created

Drive is unavailable

- Change the logger path in riveting program

- Make storage location available

036 Logger: Less than 20 MB free space

Reminder that storage space is running out / the logger remains active

Too many old logging data on the hard disk

- Delete old logger data / remove from Hard disk (USB)

- change storage location

037 Logger: write error Logger write error – no free disk space

There is insufficient storage space for the logger files

- Delete old logger data / remove from Hard disk (USB)

- change storage location

- Should this error occur in spite of sufficient storage space, please contact Baltec

038 Logger: Storage location unavailable

Logger path or storage location lost during logging

- Change the logger path for the program

- Make storage location available again

039 Parameter was corrected by the program

Impossible parameter entered

Some parameters are mutually exclusive. If this error message appears, the respective parameter was set to an invalid value

Please contact Baltec

040 Create a USB backup

No saving was created since X days (Error setting see parameter 485-488)

Back Up Data on USB

041 Error no. Internal error number displayed

Please contact Baltec giving the error number

051 No curve available No force/path curve can be displayed

no riveting cycle was executed (turning off the power will delete the data)

Execute a riveting cycle

052 HPP COM Return code


053 HPP COM not OK Write



803980.004/ENG 79


054 HPP COM not OK Read


055 HPP COM Timeout 1 please contact Baltec

056 HPP COM Timeout 2 please contact Baltec

057 HPP COM not OK CRC


065 X axis communication not OK


066 Y axis communication not OK


067 WAGO communication not OK


068 WAGO WD internal not OK

Communications with WAGO interrupted

- Check timeout time (Setup)

- Check cabling

- If the problem occurs repeatedly, please contact Baltec

069 V24 not OK No 24V supply

- Check fuse

- Check electricity supply

071 Servo X axis not OK Servo drive of X axis not OK

not implemented, has been tripped via error 7

072 Servo Y axis not OK Servo drive of Y axis not OK

not implemented, has been tripped via error 8

073 Turntable drive not OK Overload protection of turntable drive has tripped

- Table blocked

- Motor defect

- Switch the motor protection switch on again


074 Riveting machine drive not OK

Overload protection of riveting machine drive has tripped

- Spindle jams

- Motor defect

- Switch the motor protection switch on again


075 Hydraulic drive not OK Hydraulic aggregate defect


076 Compressed air is not OK

No compressed air or insufficient pressure

- Check connections

- Adjust pressure

077 HPP not Ready please contact Baltec

078 Grease not OK Grease reservoir empty

Fill reservoir with the correct grease

093 Clamping not OK

094 Pressure pad not OK


80 803980.004/ENG


095 Turntable position not OK

Several positions available at the same time

- Check initiators

- Check cables to initiators

096 Timeout spindle up Spindle of the riveting machine has lowered

- Initiator defect

- Insufficient compressed air

- Check initiators

- Check compressed air

097 Timeout spindle down

Spindle of the riveting machine was not lowered during the riveting cycle

098 Ejector is not pulled out

099 Ejector is not pulled in

100 WAGO WD external not OK

Communications with WAGO interrupted

- Check cables


101 Emergency stop light curtain

Emergency stop triggered by light curtain

- Light curtain was interrupted by arm/object

- By putting in work pieces the light curtain was interrupted

- When the machine stands still someone crosses the light curtain

- Check what has interrupted the light curtain

Acknowledge error message – press blue key onto Alarm screen

- if error cannot be acknowledged, check if light curtain is adjusted correctly (green LED on light barrier has to flash)

102 Emergency stop button Emergency stop button activated

Emergency stop button (at operating panel or at optional two-hand operating unit) was activated

- Unlock emergency stop button (pull out)

- Acknowledge error message – press blue key onto Alarm screen

103 Emergency stop doors left

Emergency stop doors left

- Doors left side opened

- Key is not fully engaged in the switch

- Close doors, acknowledge error message

- Check if key is engaged correctly in the switch

- Check contacts of door switches

104 Emergency stop doors right

Emergency stop doors right

- Doors right side opened

- Key is not fully engaged in the switch

- Close doors, acknow-ledge error message

- Check if key is engaged correctly in the switch

- Check contacts of door switches


803980.004/ENG 81

3.3 Information mode

Prog. Mode* P:0/A:0/Z:0/N:0 Information on the Programming Mode for diagnostic purposes

Axis Mode* X:0/XR:0/Y:0/YR:0 Information on the Axis Mode for diagnostic purposes

P Program control mode

A Ejector mode

Z Table-type mode

N Riveting Mode

X Status of X axis of machine no.

XR X-axis runmode

Y Status of Y axis of machine no.

YR Y-axis runmode

This information is used for diagnosis in the event of an error. Please record the current numbers before you contact your dealer.

Date P A Z N X XR Y YR

Index User interface CNC coordinate riveting machine RNC 181-331 HPP

82 803980.004/ENG

4 Index

A

Accept input ................................................................ 63

Accept program .......................................................... 26

Acknowledge emergency stop .................................... 57

Acknowledge fault....................................................... 57

Active clamping position ............................................... 8

Active clamping station ............................................... 12

Actuate ejector ............................................................ 30

Alarm .......................................................................... 10

Allocate occupied clamping station with new riveting program .................................................................. 24

Alphabetic input dialog ................................................ 61

Alt Gr function ............................................................. 61

Analog value AN for pressure selection ...................... 45

Article name ................................................................ 29

Article number ............................................................ 29

Auto kNFaktor ............................................................. 60

B

Barcode scanner......................................................... 22

Block number ........................................................ 17, 25

Block number .............................................................. 29

C

Calling up the clamping information page ................... 24

Cancel input ................................................................ 63

Cancel selection ......................................................... 26

Capital letters and special characters ......................... 61

Caps lock key for capital letters and special characters ............................................................................... 63

Change password level ........................................ 50, 52

Change value ............................................................. 52

Clamping information page

Cycle ...............................................................17

Settings ...........................................................25

Clamping position processing complete ....................... 8

Clamping station ......................................................... 11

Clamping station functions .......................................... 24

Clamping station symbols ........................................... 11

Copy program or block ............................................... 30

Copy selected program ............................................... 47

Copying actual position ............................................... 30

Copying and deleting of program blocks ..................... 48

Copying and deleting of programs .............................. 47

Copying multiple clamping data .................................. 49

Correction riveting....................................................... 30

Counters ..................................................................... 57

Counters reset ............................................................ 55

Creation of riveting program (riveting mode H) ........... 43

Creation of riveting program with external NA detection ............................................................................... 45

Creation of riveting program with projection measurement (riveting modes S2, T5) ................... 43

Current line in the overview table .......................... 17, 25

Current workpiece carrier no. ...................................... 12

Customer function riveting oiling (option) .................... 33

Cycle ........................................................................... 11

Cycle keys .................................................................. 14

Cycle keys .................................................................. 13

Cycle Mode ........................................................... 10, 14

Cycle mode with single step ....................................... 14

Cycle start ................................................................... 13

Cycle stop ................................................................... 13

D

Delete and remove block ............................................ 49

Delete character .......................................................... 63

Delete error message history ...................................... 58

Delete logger data ....................................................... 52

Delete logger files ....................................................... 24

Delete password level ................................................. 57

Delete piece counter OK ............................................. 18

Delete selected block .................................................. 49

Delete selected program ............................................. 47

Description of error messages .................................... 76

Diagnosis screen .................................................. 57, 59

E

Ejector ............................................................. 11, 12, 15

Ejector activate/deactivate .......................................... 31

Empty clamping station ............................................... 24

End functions for the program ..................................... 31

Error message history ................................................. 58

Error messages filter ................................................... 58

Exit .................................... 13, 18, 24, 30, 50, 57, 58, 60

F

Form factor FF ............................................................ 46

Functions per block number ........................................ 32

G

Group selection ........................................................... 49

H

Hand wheel transmission ............................................ 30

Help .................................. 10, 13, 18, 50, 52, 57, 58, 60

Homeposition .............................................................. 57

I

Import bar code list into the machine .......................... 53

Increase or decrease texts in clamping position window ............................................................................... 24

User interface CNC coordinate riveting machine RNC 181-331 HPP Index

803980.004/ENG 83

Info / Alarm ................................................................. 56

Information ...................................................... 10, 13, 18

Information on target position ..................................... 11

Information on the active function ............................... 11

Information on the program sequence ........................ 11

Initial input status ........................................................ 61

Input dialogs ............................................................... 61

Input of a single capital letter ...................................... 63

Input window “date and time“ MS Windows ................ 51

Insert empty block....................................................... 49

J

Jog wheel of X axis is active ......................................... 9

Jog wheel of Y axis is active ......................................... 9

K

Key-operated switch active ........................................... 8

Keys in input dialogs ................................................... 63

Keys of the clamping information page ....................... 18

L

Language .................................................................... 50

Language selection..................................................... 51

Lines back .................................................................. 52

Lines forward .............................................................. 52

List of all positions and rivets in the program ........ 17, 25

Load bar code file ....................................................... 50

Load bar code file (option) .......................................... 53

Load first riveting curve ............................................... 60

Load next riveting curve .............................................. 60

Load program data ..................................................... 50

Load setup data .......................................................... 52

Logger ........................................................................ 15

Logger data filter ......................................................... 18

Logger data line (data block) forwards ........................ 18

Logger data line backwards ........................................ 18

Logger file name ......................................................... 12

Logger path ................................................................ 29

M

Machine parameters setup list from SW version 3.0.1.15 .................................................................. 66

Machine status displays ................................................ 8

Main menu .................................................................... 7

Main menu keys.......................................................... 10

Manual force factor ..................................................... 60

Manual trigger TR ....................................................... 45

Monitoring of faulty parts on the clamping station ....... 21

Move cursor one character to left or right, respectively ............................................................................... 63

Move to next position .................................................. 13

Move to position.......................................................... 31

Move to position at the end of the program ................ 15

Move to position without riveting ........................... 17, 25

Move to riveting position ............................................. 30

Move x-axis ................................................................. 30

Move y-axis ................................................................. 30

N

NA-Offset .............................................................. 13, 19

Numerical input dialog ................................................ 62

O

Occupy empty clamping station with riveting program 24

Open clamping information page ................................ 26

P

Parameter riveting machine ........................................ 50

Password input dialog ................................................. 62

Position key (X/Y) ....................................................... 32

Position of the clamping station ............................ 17, 25

Program number ......................................................... 29

Program piece counter ................................................ 20

Program selection ....................................................... 54

Program selection, Settings ........................................ 26

Program sequence continues after faulty riveting ....... 15

Programming .............................................................. 28

Programming .............................................................. 10

Programming keys ...................................................... 30

Programming rivet front end offset .............................. 18

Projection program ................................................ 11, 12

Prompt dialog .............................................................. 64

Prompts and their answers ......................................... 65

Property rights (Copyright) ............................................ 5

PVM module ............................................................... 45

Q

Questions or unclear points .......................................... 5

R

Referencing X/Y axis .................................................. 57

Refresh ....................................................................... 60

Remote maintenance .................................................. 57

Reset counter.............................................................. 20

Reset counters ............................................................ 50

Reset piece counter NOK ........................................... 18

Rivet position being processed ................................... 17

Rivet position processed ............................................. 17

Riveting curve display ................................................. 60

Riveting curves display ............................................... 57

Riveting cycle after faulty riveting (NOK) .................... 31

Riveting cycle start ...................................................... 30

Riveting mode E .......................................................... 40

Riveting mode F .......................................................... 39

Riveting mode H ......................................................... 42

Riveting mode N ......................................................... 41

Riveting mode S .......................................................... 35

Riveting mode T .......................................................... 36

Riveting modes ........................................................... 34

Riveting position .......................................................... 25

Index User interface CNC coordinate riveting machine RNC 181-331 HPP

84 803980.004/ENG

Riveting position overview .......................................... 30

Riveting program with projection touch probe ............. 15

Rotation of turntable active ........................................... 8

Rotation of turntable allowed ........................................ 8

Rotation of turntable not allowed .................................. 8

Rotation of turntable possible while moving to home position ................................................................... 15

Rotation of turntable while moving to home position... 31

S

Save data ............................................................. 50, 52

Save logger files ......................................................... 24

Save program ............................................................. 30

Save riveting curve ..................................................... 60

Screen calibration ....................................................... 50

Selects a single block ................................................. 49

Set time and date........................................................ 51

Settings of the program piece counter ........................ 27

Setup .................................................................... 10, 50

Setup of machine parameters ..................................... 52

Setup riveting .............................................................. 30

Shift function ............................................................... 61

Single step .................................................................. 13

Special characters ...................................................... 61

Speed setting .............................................................. 13

Speed setting of axes ................................................. 30

Starting riveting process ............................................. 13

Stopwatch display ....................................................... 16

SW Update ................................................................. 50

Switch off .................................................................... 10

Switching off the machine. ............................................ 6

Switching on the machine ............................................. 6

Switch-off Logger ........................................................ 24

Switch-on Logger ........................................................ 24

Symbols on the clamping station ................................ 15

T

Table type 1 ................................................................ 11

Table type 1 -> Turntable displays ................................ 8

Table type 2 ................................................................ 12

Table type 2 -> Feed from the front with 1-4 clamping positions ................................................................... 8

The displayed position is absolute ................................ 9

The displayed position is relative or absolute to the zero point of the workpiece ............................................... 9

The machine is moving to the home position or is already there............................................................. 9

The machine is referencing ........................................... 9

The machine releases the X or Y axis .......................... 9

Title bar ......................................................................... 7

Touch probe offset correction ............................... 30, 44

Touch probe offset correction procedure .................... 44

Turntable position ................................................. 17, 25

Turntable settings ................................................. 10, 23

V

Various special characters .......................................... 63

W

Wago module still in startup .......................................... 8

X

X and Y axes at limit switch position ........................... 57

X axis parameter ......................................................... 50

X/Y position ................................................................... 9

Y

Y axis parameter ......................................................... 50

user interface cnc coordinate riveting machine rnc 181-331 …...operation user interface cnc...

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